Product assembling device

Abstract

The utility model discloses a product assembling device. The product assembling device comprises a platform; the turntable is rotatably arranged on the platform; the driving module is connected with the platform and the turntable and is used for driving the turntable to rotate; the multiple clamping modules are arranged on the rotary disc in a circular array mode, and the clamping modules are used for clamping products to be assembled; the detection module is arranged at the top of one clamping module and used for detecting whether the O-shaped ring is placed on the product to be assembled or not; and the locking module is arranged on the platform and used for locking screws of the to-be-assembled products detected by the detection module. According to the utility model, O-shaped ring detection and screw locking are carried out in an automatic manner, so that the production process is greatly optimized, and the production quality and efficiency are improved.

Description

Technical Field

[0001] This utility model relates to the technical field of automobile and new energy processing equipment, and in particular to a product assembly device. Background Technology

[0002] In industrial production, product assembly is often required, such as... Figures 5-6 As shown, product 700 includes component one 702, component two 701, and an O-ring 703 located between component one 702 and component two 701. Assembly involves installation inspection and critical locking procedures. In traditional operation modes, these tasks heavily rely on manual operation, requiring workers to repeatedly perform product installation inspections and manual locking actions over extended periods. However, manual inspection is prone to omissions due to fatigue, negligence, and other factors, and manual locking is also inefficient, consuming significant manpower and severely hindering the improvement of overall production efficiency. Summary of the Invention

[0003] According to an embodiment of the present invention, a product assembly device is provided, comprising:

[0004] platform;

[0005] A turntable, which is rotatable and mounted on a platform;

[0006] The drive module is connected to the platform and turntable and is used to drive the turntable to rotate.

[0007] Multiple clamping modules are arranged in a circular array on the turntable. The clamping modules are used to clamp the products to be assembled.

[0008] The detection module is located on top of one of the clamping modules and is used to detect whether an O-ring is placed on the product to be assembled.

[0009] The screw fastening module is located on the platform and is used to fasten the screws on the products to be assembled after they have been inspected by the detection module.

[0010] Furthermore, the drive module is a combination of a motor and a reducer.

[0011] Furthermore, any clamping module includes:

[0012] The support base is mounted on the turntable.

[0013] The clamping fixture is angle-adjustable and mounted on the support base to clamp the product to be assembled.

[0014] Furthermore, the detection module includes:

[0015] Mounting plate, which is positioned on top of one of the clamping modules;

[0016] Displacement cylinder, the displacement cylinder is mounted on the mounting plate;

[0017] The detector bracket is installed at the output end of the displacement cylinder.

[0018] The detection sensor, mounted on the detector bracket, is used to detect whether an O-ring has been placed on the product to be assembled.

[0019] Furthermore, the mounting plate has waist holes at its four corners.

[0020] Furthermore, the payment locking module includes:

[0021] The three-axis motion unit is mounted on the platform and provides driving force for movement along the X, Y, and Z axes.

[0022] A nail gun is located at the output end of a three-axis moving unit and is used to fasten screws onto products to be assembled.

[0023] A vision detector, located at the output of the three-axis motion unit, is used to measure the position of the screw holes in the product to be assembled.

[0024] Furthermore, the three-axis motion unit includes:

[0025] The X-axis drive mechanism is mounted on the platform and provides the driving force for X-axis movement.

[0026] The Y-axis drive mechanism is located at the output end of the X-axis drive mechanism and provides the driving force for Y-axis movement.

[0027] The Z-axis drive mechanism is located at the output end of the Y-axis drive mechanism and provides the driving force for Z-axis movement.

[0028] According to an embodiment of the present invention, a product assembly device automatically detects O-rings and tightens screws, which greatly optimizes the production process and improves production quality and efficiency.

[0029] It should be understood that both the foregoing general description and the following detailed description are exemplary and intended to provide further illustration of the claimed technology. Attached Figure Description

[0030] Figure 1 This is a three-dimensional structural diagram of a product assembly device according to an embodiment of the present utility model.

[0031] Figure 2 This is a three-dimensional structural diagram of the locking module of a product assembly device according to an embodiment of the present utility model.

[0032] Figure 3 This is a three-dimensional structural diagram of the clamping module of a product assembly device according to an embodiment of the present utility model.

[0033] Figure 4 This is a three-dimensional structural diagram of the detection module of a product assembly device according to an embodiment of the present utility model.

[0034] Figure 5 This is a three-dimensional structural diagram of an existing technology product.

[0035] Figure 6 This is a cross-sectional structural diagram of an existing technology product. Detailed Implementation

[0036] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, further illustrating the present invention.

[0037] First, combine Figures 1-6 This invention describes a product assembly device according to an embodiment of the present invention, used to automatically detect O-rings 703 and tighten screws during the assembly of product 700, and has a wide range of applications.

[0038] like Figures 1-6 As shown, a product assembly device according to an embodiment of the present utility model includes a platform 100, a turntable 200, a drive module 300, multiple clamping modules 400, a detection module 500, and a locking module 600.

[0039] Specifically, such as Figure 1 As shown, the turntable 200 is rotatably mounted on the platform 100.

[0040] Specifically, such as Figure 1 As shown, the drive module 300 is connected to the platform 100 and the turntable 200, and is used to drive the turntable 200 to rotate; the drive module 300 is a combination of a motor and a reducer.

[0041] Specifically, such as Figure 1 , 3 As shown, a plurality of clamping modules 400 are arranged in a circular array on the turntable 200. The clamping modules 400 are used to clamp the product 700 to be assembled. In this embodiment, as... Figure 1 As shown, there are four clamping modules 400. Each clamping module 400 includes a support base 401 and a clamping fixture 402. The support base 401 is disposed on the turntable 200; the clamping fixture 402 is angularly adjustable and disposed on the support base 401 for clamping the product 700 to be assembled.

[0042] Specifically, such as Figure 1 , 4As shown, a detection module 500 is disposed on top of one of the clamping modules 400, and is used to detect whether an O-ring 703 is placed on the product 700 to be assembled. The detection module 500 includes: a mounting plate 501, a displacement cylinder 502, a detector bracket 503, and a detection sensor 504. The mounting plate 501 is disposed on top of one of the clamping modules 400; the displacement cylinder 502 is disposed on the mounting plate 501; the detector bracket 503 is disposed at the output end of the displacement cylinder 502; and the detection sensor 504 is disposed on the detector bracket 503, and is used to detect whether an O-ring 703 is placed on the product 700 to be assembled.

[0043] Furthermore, in this embodiment, the mounting plate 501 is provided with waist holes at the four corners to facilitate adjustment of the installation position.

[0044] Specifically, such as Figure 1 , 2 As shown, the screw fastening module 600 is mounted on the platform 100 and is used to fasten screws onto the product 700 to be assembled after it has been inspected by the inspection module 500. The screw fastening module 600 includes a three-axis movement unit, a screw fastening gun 602, and a vision detector 603. The three-axis movement unit is mounted on the platform 100 and provides driving force for movement along the X, Y, and Z axes; the screw fastening gun 602 is located at the output end of the three-axis movement unit and is used to fasten screws onto the product 700 to be assembled; the vision detector 603 is located at the output end of the three-axis movement unit and is used to measure the position of the screw holes 704 on the product 700 to be assembled.

[0045] Furthermore, such as Figure 1 , 2 As shown, the three-axis motion unit includes: an X-axis drive mechanism 6011, a Y-axis drive mechanism 6012, and a Z-axis drive mechanism 6013. The X-axis drive mechanism 6011 is mounted on the platform 100 and provides the driving force for X-axis movement; the Y-axis drive mechanism 6012 is located at the output end of the X-axis drive mechanism 6011 and provides the driving force for Y-axis movement; the Z-axis drive mechanism 6013 is located at the output end of the Y-axis drive mechanism 6012 and provides the driving force for Z-axis movement.

[0046] Working principle:

[0047] The operator manually places component 702 from product 700 onto clamping fixture 402, then places O-ring 703 onto product 700. Detection sensor 504 detects O-ring 703. Once O-ring 703 is detected, component 701 is placed onto clamping fixture 402 for assembly with component 702, at which point turntable 200 will rotate. If O-ring 703 is missing, component 701 is directly placed onto clamping fixture 402 for assembly with component 702. If detection sensor 504 does not detect O-ring 703, turntable 200 will not rotate, and an alarm will sound to alert the worker that O-ring 703 is missing.

[0048] Once component 1 702, O-ring 703, and component 2 701 are all assembled onto the clamping fixture 402, and the detection sensor 504 detects no errors, the clamping fixture 402 is manually rotated 180° so that the screw hole 704 of product 700 faces upwards, and the turntable 200 rotates the clamping fixture 402 90° to the screw-locking position.

[0049] First, the vision detector 603 detects the position of the screw hole 704 on the product 700 that needs to be screwed. Then, based on the detected position, the three-axis moving unit drives the screw gun 602 to move and screw the screws into the corresponding screw holes.

[0050] After the locking is completed, the turntable 200 rotates the clamping fixture 402 by 90° to the flipping station. At the flipping station, the clamping fixture 402 is flipped 180°. Finally, the turntable 200 rotates the clamping fixture 402 by 90° to the unloading station, and the product 700 is removed, completing one product 700 assembly cycle.

[0051] Above, refer to Figures 1-6 This invention describes a product assembly device according to an embodiment of the present invention, which automatically detects O-rings 703 and tightens screws, significantly optimizing the production process and improving production quality and efficiency.

[0052] It should be noted that, in this specification, the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0053] Although the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as a limitation of the present invention. Various modifications and substitutions to the present invention will be apparent to those skilled in the art after reading the above content. Therefore, the scope of protection of the present invention should be defined by the appended claims.

Claims

1. A product assembly device, characterized in that, Include: platform; A turntable, which is rotatably mounted on the platform; A drive module, which is connected to the platform and the turntable, is used to drive the turntable to rotate. Multiple clamping modules are arranged in a circular array on the turntable, and the clamping modules are used to clamp the products to be assembled; A detection module, which is disposed on top of one of the clamping modules, is used to detect whether an O-ring is placed on the product to be assembled; A screw fastening module is installed on the platform and is used to fasten screws on the products to be assembled after they have been inspected by the detection module. The detection module includes: Mounting plate, the mounting plate being disposed on top of one of the clamping modules; A displacement cylinder, wherein the displacement cylinder is mounted on the mounting plate; A detector bracket is disposed at the output end of the displacement cylinder; A detection sensor, which is mounted on the detector bracket, is used to detect whether an O-ring is placed on the product to be assembled. The locking module includes: A three-axis motion unit is mounted on the platform and provides driving force for X, Y, and Z axis movement; A screw fastening gun, which is located at the output end of the three-axis moving unit, is used to fasten screws onto the product to be assembled; A vision detector, located at the output end of the three-axis motion unit, is used to measure the position of the screw holes in the product to be assembled.

2. The product assembly device as described in claim 1, characterized in that, The drive module is a combination of a motor and a speed reducer.

3. The product assembly device as described in claim 1, characterized in that, Any of the clamping modules includes: Support base, the support base being disposed on the turntable; A clamping fixture, which is angle-adjustable and mounted on the support base, is used to clamp the product to be assembled.

4. The product assembly device as described in claim 1, characterized in that, The mounting plate has waist holes at its four corners.

5. The product assembly device as described in claim 1, characterized in that, The three-axis motion unit includes: An X-axis drive mechanism is mounted on the platform and provides driving force for X-axis movement. The Y-axis drive mechanism is located at the output end of the X-axis drive mechanism and provides the driving force for Y-axis movement. The Z-axis drive mechanism is located at the output end of the Y-axis drive mechanism and provides the driving force for Z-axis movement.

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