Combined device with automatic turn-over function based on gate valve machining
By designing an automatic flipping gate valve processing assembly, the automatic flipping and flexible drilling of the gate valve are achieved through the meshing transmission of the gear ring and gear. This solves the problems of low efficiency and poor precision of manual flipping, improves processing efficiency and precision, reduces labor intensity, and is suitable for large-scale production.
Patent Information
- Application Number
- CN202520601495.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-04-01
AI Technical Summary
Manually flipping gate valves is inefficient, resulting in low processing efficiency, low precision, and high labor intensity, making it unsuitable for large-scale production.
Design a combined device with automatic flipping function, including a flipping unit and a drilling unit. The automatic flipping of the gate valve is achieved by the meshing transmission of the gear ring and gear, and the position of the drilling machine is adjusted by the fixed slide and the drive screw to meet the drilling needs of different positions.
It improves the efficiency and precision of gate valve processing, reduces the labor intensity of workers, and meets the needs of large-scale production.
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Figure CN223917377U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to valve processing technical field, concretely is the combined device with automatic function of turning over based on gate valve processing. BACKGROUND
[0002] Gate valve is a gate board of on-off part, has two groups of joints, and the two end joints are combined and installed through flange structure, need to process flange hole when combining, and the subsequent installation and combination are carried out by using bolt, and the combination can be completed only by drilling hole by using drill bit in the process of processing.
[0003] In the processing of gate valve, the plurality of surfaces of the gate valve often need to be punched and the like. The traditional processing mode is usually to manually turn over the gate valve, and then to carry out subsequent processing. This manual operation mode is not only low in efficiency, but also is prone to low processing precision due to the error of manual operation, thereby affecting product quality. Meanwhile, the frequent manual turning over operation also increases the labor intensity of workers, which is not conducive to large-scale production operation.
[0004] Manual turning over of the gate valve is only low in operation efficiency, which leads to low processing efficiency. Moreover, the manual operation is prone to error, which leads to low processing precision and affects product quality. Meanwhile, the operation work on the reverse side is single and repetitive, which is large in labor amount and increases the labor intensity of workers, which is not conducive to large-scale production. SUMMARY
[0005] In view of the deficiencies of the prior art, the utility model provides the combined device with automatic turning over function based on gate valve processing, which solves the problems that manual turning over of the gate valve is only low in operation efficiency, which leads to low processing efficiency. Moreover, the manual operation is prone to error, which leads to low processing precision and affects product quality. Meanwhile, the operation work on the reverse side is single and repetitive, which is large in labor amount and increases the labor intensity of workers, which is not conducive to large-scale production.
[0006] To achieve the above object, the utility model discloses the following technical scheme: the combined device with automatic turning over function based on gate valve processing, including punching unit, turnover unit and gate valve, the turnover unit is located in the inside of punching unit, the gate valve is located above the turnover unit, the punching unit includes:
[0007] The seat shell is fixed with a tooth ring on the inside,
[0008] The upper cover shell is sleeved on the outside of the seat shell,
[0009] The fixed sliding groove,
[0010] The turnover unit includes:
[0011] The turntable is inserted into the inside of the seat shell,
[0012] The positioning disc is inserted on the rotating disc, a gear is sleeved outside the positioning disc, and the gear is connected in meshing connection with the tooth ring.
[0013] Preferably, a clamping table is arranged inside the seat shell, and a plug-in hole is formed in the inside of the seat shell.
[0014] Preferably, a sleeve hole is formed in the upper cover shell.
[0015] Preferably, two groups of fixed sliding grooves are arranged outside the seat shell, a driving screw is inserted inside the fixed sliding groove, and a drilling machine is inserted in the driving screw.
[0016] Preferably, a rotating shaft and a supporting sliding rail are connected to the bottom of the rotating disc, a positioning sleeve is arranged on the top of the rotating disc, the rotating shaft is inserted inside the plug-in hole, and the supporting sliding rail is clamped on the clamping table.
[0017] Preferably, a limiting plug is connected to the bottom of the positioning disc, the limiting plug is inserted inside the positioning sleeve, a limiting ring is sleeved outside the limiting plug, and the limiting ring is arranged below the rotating disc.
[0018] Preferably, a clamping block is arranged on the top of the positioning disc, and the gate valve is clamped and fixed by the clamping block.
[0019] The utility model discloses a combined device with automatic turnover function based on gate valve processing, which has the following beneficial effects:
[0020] 1. By setting the turnover unit, the meshing transmission of the tooth ring and the gear can realize the automatic turnover of the positioning disc driving the gate valve, without manual operation, and greatly improve the processing efficiency.
[0021] 2. The two groups of fixed sliding grooves and the driving screw in the punching unit can flexibly adjust the position of the drilling machine, meet the punching demand of the gate valve at different positions, and improve the flexibility and precision of processing.
[0022] 3. The whole device has compact structure, close cooperation between components, high stability, can adapt to large-scale gate valve processing and production, and reduces the labor intensity of workers. DRAWINGS
[0023] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor.
[0024] Figure 1 It is the whole structure schematic diagram of the embodiment;
[0025] Figure 2 It is the structure schematic diagram of the punching unit of the embodiment
[0026] Figure 3 It is the structure schematic diagram of the turnover unit and the gate valve of the embodiment
[0027] Figure 4 It is the cross section structure schematic diagram of the turnover unit of the embodiment.
[0028] In the figure: 1, punching unit; 11, seat shell; 111, tooth ring; 112, clamping table; 113, plug hole; 12, upper cover shell; 121, sleeve hole; 13, fixed sliding groove; 131, driving screw; 132, drilling machine; 2, turnover unit; 21, rotating disc; 211, rotating shaft; 212, supporting sliding rail; 213, positioning sleeve; 22, positioning disc; 221, limiting plug; 222, limiting ring; 223, gear; 224, clamping block; 3, gate valve. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model more clear, the technical scheme in the embodiments of the utility model is clearly and completely described, obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.
[0030] The embodiment of the application provides a combined device with automatic turnover function based on gate valve processing, which solves the problems that manual turnover of the gate valve is inefficient, processing efficiency is not high, manual operation is prone to errors, processing precision is not high, product quality is affected, operation work is single and repetitive, labor is large, labor intensity of workers is increased, and large-scale production is not conducive.
[0031] The embodiment of the utility model discloses a combined device with automatic turnover function based on gate valve processing.
[0032] Embodiment one:
[0033] According to the drawings Figures 1-4 As shown, it comprises a punching unit 1, a turnover unit 2 and a gate valve 3, the turnover unit 2 is located inside the punching unit 1, the gate valve 3 is located above the turnover unit 2, and the punching unit 1 comprises:
[0034] The seat shell 11 is fixed with a tooth ring 111 inside.
[0035] The upper cover shell 12 is sleeved outside the seat shell 11.
[0036] The fixed sliding groove 13 is fixed.
[0037] The turnover unit 2 comprises:
[0038] The rotating disc 21 is inserted inside the seat shell 11.
[0039] The positioning disc 22 is inserted on the rotating disc 21, and the gear 223 is sleeved outside the positioning disc 22 and is in meshing connection with the tooth ring 111.
[0040] By setting the turnover unit 2, the automatic turnover of the positioning disc 22 driving the gate valve 3 can be realized through the meshing transmission of the tooth ring 111 and the gear 223, without manual operation, which greatly improves the processing efficiency; the two groups of fixed sliding grooves 13 and the driving screw 131 in the punching unit 1 can flexibly adjust the position of the drilling machine 132 through the driving of the driving screw 131, meet the punching requirements of the gate valve 3 at different positions, and improve the flexibility and precision of processing; the whole device has compact structure, close cooperation between components, high stability, can adapt to large-scale gate valve processing and production, and reduces the labor intensity of workers.
[0041] Further, the seat shell 11 inside is also provided with a clamping table 112, and the seat shell 11 inside is provided with an insertion hole 113.
[0042] Further, the upper cover shell 12 is provided with a sleeve hole 121.
[0043] In particular, the fixed sliding groove 13 is provided with two groups of fixed sliding grooves 13 fixed outside the seat shell 11, the driving screw 131 is inserted inside the fixed sliding groove 13, and the drilling machine 132 is inserted in the driving screw 131.
[0044] In particular, the rotating disc 21 is connected with a rotating shaft 211 and a supporting sliding rail 212 at the bottom, the rotating disc 21 is provided with a positioning sleeve 213 at the top, the rotating shaft 211 is inserted inside the insertion hole 113, and the supporting sliding rail 212 is clamped on the clamping table 112.
[0045] Need to be emphasized, the positioning disc 22 is connected with a limiting insertion rod 221 at the bottom, the limiting insertion rod 221 is inserted inside the positioning sleeve 213, the limiting insertion rod 221 is sleeved with a limiting ring 222 outside, and the limiting ring 222 is located below the rotating disc 21.
[0046] Example two:
[0047] According to the accompanying drawings Figures 1-4As shown, including punching unit 1, turnover unit 2 and gate valve 3, turnover unit 2 is located inside the punching unit 1, gate valve 3 is located above the turnover unit 2, the punching unit 1 comprises:
[0048] The seat shell 11, the inside of the seat shell 11 is fixed with a tooth ring 111;
[0049] The upper cover shell 12, the upper cover shell 12 is sleeved on the outside of the seat shell 11;
[0050] Fixed sliding groove 13;
[0051] Turnover unit 2 comprises:
[0052] The turntable 21 is inserted into the inside of the seat shell 11;
[0053] The positioning disc 22 is inserted into the turntable 21, and the positioning disc 22 is sleeved with a gear 223 on the outside, and the gear 223 is connected with the tooth ring 111.
[0054] Need to be emphasized, the positioning disc 22 top is provided with a clamping block 224, and the gate valve 3 is clamped and fixed by the clamping block 224.
[0055] Working principle: by setting the turnover unit 2, the engagement transmission of the tooth ring 111 and the gear 223 can realize the automatic turnover of the positioning disc 22 driving the gate valve 3, without manual operation, greatly improving the processing efficiency; two groups of fixed sliding grooves 13 and drive screws 131 in the punching unit 1, the position of the drilling machine 132 can be flexibly adjusted by using the drive screw 131 to drive the drilling machine 132, which meets the demand of punching the gate valve 3 at different positions, improves the flexibility and precision of processing.
[0056] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The skilled person in the art should understand that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A combined device with automatic turning function based on gate valve processing, comprising a punching unit (1), a turning unit (2) and a gate valve (3), the turning unit (2) is located inside the punching unit (1), and the gate valve (3) is located above the turning unit (2), characterized in that, The punching unit (1) comprises: A seat shell (11) with a tooth ring (111) fixed inside; An upper cover shell (12) sleeved outside the seat shell (11); A fixed sliding groove (13); The turnover unit (2) comprises: A rotating disc (21) inserted inside the seat shell (11); A positioning disc (22) inserted on the rotating disc (21), with a gear (223) sleeved outside the positioning disc (22), and the gear (223) being in meshing connection with the tooth ring (111).
2. The combination device based on gate valve processing with automatic turning function according to claim 1, characterized in that, The seat shell (11) is further provided with a clamping table (112) inside, and the seat shell (11) is provided with an insertion hole (113) inside.
3. The combination device based on gate valve processing with automatic turning function according to claim 1, characterized in that, The upper cover shell (12) is provided with a sleeve hole (121) on the upper cover shell (12).
4. The combination device based on gate valve processing with automatic turning function according to claim 2, characterized in that, The fixed sliding groove (13) is provided with two groups of fixed sliding grooves (13) outside the seat shell (11), and the fixed sliding groove (13) is provided with a driving screw (131) inserted inside, and the driving screw (131) is provided with a drilling machine (132).
5. The combination device based on gate valve processing with automatic turning function according to claim 2, characterized in that, The rotating disc (21) is connected with a rotating shaft (211) and a supporting sliding rail (212) at the bottom, and the rotating disc (21) is provided with a positioning sleeve (213) at the top, the rotating shaft (211) is inserted inside the insertion hole (113), and the supporting sliding rail (212) is clamped on the clamping table (112).
6. The combination device based on gate valve processing with automatic turning function according to claim 5, characterized in that, The positioning disc (22) is connected with a limiting insertion rod (221) at the bottom, the limiting insertion rod (221) is inserted inside the positioning sleeve (213), the limiting insertion rod (221) is sleeved with a limiting ring (222) outside, and the limiting ring (222) is located below the rotating disc (21).
7. The combination device based on the gate valve processing with the automatic turning function according to claim 1, characterized in that, The positioning disc (22) is provided with a clamping block (224) at the top, and the gate valve (3) is clamped and fixed by the clamping block (224).