Clamp for battery separator production
By designing a fixture that includes a base, assembly bracket, hydraulic cylinder, and flipping mechanism, the problem of aligning battery separators and plates was solved, improving battery production efficiency and yield.
Patent Information
- Application Number
- CN202520342040.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-02-28
AI Technical Summary
Existing battery separator and electrode assembly equipment has difficulty aligning the components, resulting in low assembly efficiency and affecting battery production yield.
A fixture consisting of a base, an assembly bracket, a hydraulic cylinder, a suction cup, and a flipping mechanism was designed. The assembly bracket is driven to rotate by a servo motor, the hydraulic cylinder and the suction cup work together to adsorb the partition, and the flipping mechanism is used to align and assemble the partition and the electrode plate.
It enables automatic alignment of separators and plates, improving battery production efficiency and yield.
Smart Images

Figure CN223917717U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery separators, and particularly relates to a fixture for producing battery separators. Background Art
[0002] A battery refers to a part of a cup, trough or other container or composite container that contains an electrolyte solution and metal electrodes to generate current, and is a device that can convert chemical energy into electrical energy. A separator is a thin plate made of wood, microporous rubber or polyvinyl chloride, and is used as a separator between the electrodes of a storage battery. Its main function is to prevent the positive and negative electrodes from contacting each other and causing a short circuit. The battery separator should have the advantages of few impurities, good acid resistance and high mechanical strength.
[0003] During the processing of battery separators, it is necessary to align and assemble the separators and the electrode plates. However, the existing assembly equipment is difficult to align them when assembling the separators and the electrode plates, so manual adjustment is required, resulting in low assembly efficiency of battery separators and greatly affecting the subsequent battery manufacturing. Content of the Utility Model
[0004] In view of the above-mentioned disadvantages of the existing technology, the utility model provides a fixture for producing battery separators, which can effectively solve the problems of the existing technology.
[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0006] The utility model is a fixture for producing battery separators, including a base body, an assembly bracket rotatably connected to the upper end surface of the base body, and an assembly platform fixed to one side of the base body. It further includes:
[0007] An adjusting mechanism, arranged on one side of the upper end surface of the base body, for driving the assembly bracket to rotate and adjust;
[0008] Hydraulic cylinders, uniformly fixed at the edge of the upper end surface of the assembly bracket, and a suction cup part one is fixed to the output end of the hydraulic cylinders;
[0009] An assembly push plate, arranged inside the assembly platform, and a flipping mechanism is arranged on one side of the assembly platform for driving the assembly push plate to flip 90°;
[0010] An adjusting push plate, slidably clamped inside the assembly push plate, and the cross-section of the adjusting push plate is a "square" structure. An assembly stop is fixed to one side of the assembly platform and is vertically symmetrically arranged with the adjusting push plate.
[0011] Furthermore, the adjusting mechanism includes a servo motor, a connecting gear and a linkage gear disc. The servo motor is fixed to one side of the base body, the connecting gear is fixed to the output end of the servo motor, the linkage gear disc is meshed and connected to one side of the connecting gear, and the upper end of the linkage gear disc is fixed to the lower end surface of the assembly bracket.
[0012] Furthermore, the upper end face of the assembly bracket has a centrally located air pump body, and the output end of the air pump body is connected to the suction cup component.
[0013] Furthermore, the flipping mechanism includes a connecting rail, an adjusting component, and an electric push rod. The connecting rail is located on the left and right sides of the assembly platform. The connecting rail is inclined and the left and right ends of the assembly push plate slide along the inside of the connecting rail. The adjusting component is rotatably connected to the center of one side of the assembly push plate and slides left and right along the upper surface of the assembly platform. The electric push rod is fixed to one side of the adjusting component and is fixed to the assembly platform.
[0014] Furthermore, a miniature push rod is symmetrically fixed on the side of the assembly push plate near the adjusting component, and the output end of the miniature push rod is connected to the adjusting push plate.
[0015] Furthermore, an air pump body two is fixed to the rear end of the adjusting push plate, and suction cup parts two are evenly arranged on the side of the adjusting push plate away from the air pump body two, and the suction cup parts two are connected to the air pump body two.
[0016] This utility model has the following beneficial effects:
[0017] This invention features an adjustment mechanism that allows the assembly support to rotate clockwise. A conveyor belt can be installed on the side away from the assembly platform to replenish the partitions. Through the cooperation of a hydraulic cylinder, a suction cup, and an air pump, the partitions on the conveyor belt can be adsorbed and transported to the upper end of the assembly push plate. Then, the air pump and suction cup adsorb the partitions again. The tilting mechanism can adjust the tilting angle of the assembly push plate. Finally, a miniature push rod pushes the adjusting push plate towards the side of the assembly stop, thus fixing and aligning the electrode plate and the partition, completing the assembly process of the electrode plate and the partition. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a top view of the fixture used for producing battery separators according to this utility model;
[0020] Figure 2 This is a left-side view of the fixture for producing battery separators according to this utility model;
[0021] Figure 3This is a bottom view of the assembly bracket of this utility model;
[0022] Figure 4 This is a top view of the assembly platform of this utility model.
[0023] The attached diagram lists the components represented by each number as follows:
[0024] 1. Base body; 2. Assembly bracket; 3. Servo motor; 4. Connecting gear; 5. Linkage gear plate; 6. Hydraulic cylinder; 7. Suction cup component one; 8. Air pump body one; 9. Assembly platform; 10. Connecting rail; 11. Assembly push plate; 12. Adjusting component; 13. Electric push rod; 14. Miniature push rod; 15. Adjusting push plate; 16. Air pump body two; 17. Suction cup component two; 18. Assembly stop. Detailed Implementation
[0025] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0026] Please see Figure 1-4 As shown, this utility model is a fixture for producing battery separators, including a base body 1, an assembly bracket 2 rotatably connected to the upper end face of the base body 1, and an assembly platform 9 fixed to one side of the base body 1, and further including:
[0027] An adjustment mechanism is set on one side of the upper end face of the base body 1 to drive the assembly bracket 2 to rotate and adjust. The adjustment mechanism includes a servo motor 3, a connecting gear 4 and a linkage gear 5. The servo motor 3 is fixed on one side of the base body 1, the connecting gear 4 is fixed on the output end of the servo motor 3, and the linkage gear 5 is meshed with one side of the connecting gear 4. The upper end of the linkage gear 5 is fixed to the lower end face of the assembly bracket 2. The servo motor 3 can drive the connecting gear 4 to rotate. When the connecting gear 4 rotates, it can drive the linkage gear 5 meshing with the connecting gear 4 to rotate as well. Then, it can drive the assembly bracket 2 to rotate. Since a conveyor belt can be set on the side of the base body 1 away from the assembly platform 9 for the replenishment of the separator, the battery separator assembly can be made more intelligent.
[0028] Hydraulic cylinder 6 is evenly fixed at the edge of the upper end face of assembly bracket 2. The output end of hydraulic cylinder 6 is fixed with suction cup component 7. Air pump body 8 is located at the center of the upper end face of assembly bracket 2, and the output end of air pump body 8 is connected to suction cup component 7. The position of suction cup component 7 can be adjusted by hydraulic cylinder 6 so that suction cup component 7 can contact the partition on the conveyor belt. Then, air pump body 8 can use suction cup component 7 to adsorb the partition. Then, the partition is transported to the same vertical center line as the assembly push plate 11 by the above-mentioned adjustment mechanism.
[0029] An assembly push plate 11 is disposed inside the assembly platform 9. A flipping mechanism is provided on one side of the assembly platform 9 to drive the assembly push plate 11 to flip 90°. The flipping mechanism includes a connecting rail 10, an adjusting member 12, and an electric push rod 13. The connecting rail 10 is located on the left and right sides of the assembly platform 9 and is inclined. The left and right ends of the assembly push plate 11 slide along the inside of the connecting rail 10. The adjusting member 12 is rotatably connected to the center of one side of the assembly push plate 11 and slides left and right along the upper surface of the assembly platform 9. The electric push rod 13 is fixed to one side of the adjusting component 12 and is also fixed to the assembly platform 9. An air pump body 16 is fixed to the rear end of the adjusting push plate 15. Suction cups 17 are evenly arranged on the side of the adjusting push plate 15 away from the air pump body 16, and the suction cups 17 are connected to the air pump body 16. When the hydraulic cylinder 6 pushes the suction cups 17 to contact the assembly push plate 11, the air pump body 16 can be turned on. The air pump body 16 can then re-adhere to the partition via the suction cups 17. Then, the electric push rod 13 is used to further adjust the assembly platform 9. When push rod 13 is activated, the electric push rod 13 can push the adjusting component 12 to one side, and through the connecting rail 10, the assembly push plate 11 can be rotated 90°. The adjusting push plate 15 is slidably engaged with the inner side of the assembly push plate 11, and the cross-section of the adjusting push plate 15 is a "U" shaped structure. An assembly stop 18 is fixed on one side of the assembly platform 9, and the assembly stop 18 and the adjusting push plate 15 are vertically symmetrically arranged. A miniature push rod 14 is symmetrically fixed on the side of the assembly push plate 11 near the adjusting component 12, and the output end of the miniature push rod 14 is connected to the adjusting component 12. The push plate 15 is connected. After the push plate 11 is flipped, the miniature push rod 14 on one side of the push plate 11 can be opened. This will push the separator adsorbed on the surface of the push plate 15 towards the assembly stop 18, so that the separator can contact the electrode plate. Then, the electrode plate and separator cannot move. The electrode plate connecting piece is connected to the electrode plate to complete the separator assembly. This achieves the alignment of the electrode plate and separator, thereby improving the yield of battery production and solving the problems of low efficiency and inability to ensure the alignment of the electrode plate and separator, which affect the yield of the battery.
[0030] The above are merely preferred embodiments of the present utility model and do not limit the present utility model. Any modifications, equivalent substitutions, or improvements made to the technical solutions described in the foregoing embodiments, or to some of the technical features, shall fall within the protection scope of the present utility model.
Claims
1. A fixture for producing battery separators, comprising a base body (1), an assembly bracket (2) rotatably connected to the upper end face of the base body (1), and an assembly platform (9) fixed to one side of the base body (1), characterized in that, Further comprising: An adjusting mechanism, arranged on one side of the upper end surface of the base body (1), for driving the assembly bracket (2) to rotate and adjust; Hydraulic cylinders (6), uniformly fixed at the edge of the upper end surface of the assembly bracket (2), and a suction cup member one (7) is fixed at the output end of the hydraulic cylinder (6); An assembly push plate (11), arranged inside the assembly platform (9), and a flipping mechanism is arranged on one side of the assembly platform (9) for driving the assembly push plate (11) to perform a 90° flip; An adjusting push plate (15), slidably clamped inside the assembly push plate (11), and the cross-section of the adjusting push plate (15) is in a "mouth" - shaped structure. An assembly stop member (18) is fixed on one side of the assembly platform (9), and the assembly stop member (18) and the adjusting push plate (15) are arranged symmetrically vertically.
2. The fixture for producing battery separators according to claim 1, characterized in that, The adjusting mechanism includes a servo motor (3), a connecting gear (4) and a linkage gear disk (5). The servo motor (3) is fixed on one side of the base body (1), the connecting gear (4) is fixed at the output end of the servo motor (3), the linkage gear disk (5) is meshed and connected on one side of the connecting gear (4), and the upper end of the linkage gear disk (5) is fixed to the lower end surface of the assembly bracket (2).
3. A fixture for producing battery separators according to claim 1, characterized in that, A pneumatic pump body one (8) is arranged at the central position of the upper end surface of the assembly bracket (2), and the output end of the pneumatic pump body one (8) is connected to the suction cup member one (7).
4. A fixture for producing battery separators according to claim 1, characterized in that, The flipping mechanism includes a connecting track (10), an adjusting member (12) and an electric push rod (13). The connecting track (10) is opened on the left and right sides of the assembly platform (9), the connecting track (10) is arranged in an inclined shape, and the left and right ends of the assembly push plate (11) slide inside the connecting track (10). The adjusting member (12) is rotatably connected to the central position of one side of the assembly push plate (11), and the adjusting member (12) slides left and right along the upper end surface of the assembly platform (9) for adjustment. The electric push rod (13) is fixed on one side of the adjusting member (12) and the electric push rod (13) is fixed to the assembly platform (9).
5. A fixture for producing battery separators according to claim 4, characterized in that, On the side of the assembly push plate (11) close to the adjusting member (12), micro push rods (14) are symmetrically fixed, and the output end of the micro push rod (14) is connected to the adjusting push plate (15).
6. A fixture for producing battery separators according to claim 1, characterized in that, A pneumatic pump body two (16) is fixed at the rear end of the adjusting push plate (15), suction cup members two (17) are uniformly arranged on the side of the adjusting push plate (15) away from the pneumatic pump body two (16), and the suction cup members two (17) are connected to the pneumatic pump body two (16).