Hot galvanizing workpiece detection workbench

By designing a positioning assembly that includes a return spring and an inner liner head, the problems of unstable clamping and poor versatility of traditional hot-dip galvanized workpiece inspection worktables are solved, achieving fast and stable workpiece positioning, improving inspection efficiency and accuracy, and reducing operational complexity and production costs.

CN223917897UActive Publication Date: 2026-02-17JIANGSU HUASAI METAL TECH CO LTD
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Patent Information

Application Number
CN202520407350.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-02-17
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

Traditional hot-dip galvanized workpiece inspection worktables are difficult to achieve fast and stable clamping and positioning, cannot adapt to workpieces of different sizes, have poor versatility, are complicated to operate, and are prone to damaging workpieces, affecting the accuracy and efficiency of inspection.

Method used

A hot-dip galvanized workpiece inspection workbench with a positioning component was designed. The positioning component consists of a support plate, guide groove, guide rod, guide bushing, return spring and clamping plate. The return spring achieves quick clamping through its elastic action. The inner liner head fits the inner wall of the workpiece, adapting to different sizes and simplifying operation.

Benefits of technology

It achieves rapid and stable workpiece positioning, improves detection efficiency and accuracy, reduces labor intensity and production costs, enhances the versatility and adaptability of the device, and protects the surface quality of the workpiece.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hot galvanizing workpiece detection workbench which comprises a workbench body used for detecting a hot galvanizing workpiece, the workbench body is connected with a positioning assembly through a bearing seat, and the positioning assembly is used for bearing the hot galvanizing workpiece. The workbench fixes a hot galvanizing workpiece to be detected through the positioning assembly. According to the utility model, through the arrangement of the positioning assembly, a hot galvanizing workpiece can be rapidly fixed on the workbench, so that the manual adjustment time is reduced, the detection process is smoother, and the detection efficiency is obviously improved. The stable clamping of the positioning clamping plate and the fitting design of the lining head ensure the stability and integrity of the workpiece in the detection process, the detection error caused by the movement or damage of the workpiece is avoided, and the reliability of the detection result is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a hot galvanizing workpiece detection workbench. BACKGROUND

[0002] Hot galvanizing workpieces are widely used in many industries, and their quality detection is crucial.

[0003] In the existing detection process, there are many problems in the fixation and positioning of hot galvanizing workpieces. On the one hand, the traditional detection workbench has difficulty in achieving rapid and stable clamping and positioning when detecting tubular hot galvanizing workpieces, often requiring a lot of time to adjust, resulting in low detection efficiency. On the other hand, the existing positioning device has a complex structure and is cumbersome to operate, not only increasing the labor intensity of the workers, but also easily causing damage to the workpieces due to improper operation, affecting the accuracy and reliability of the detection. At the same time, lacking effective buffer and reset structures, it cannot adapt to workpieces of different sizes, has poor universality, and is difficult to meet the increasingly diversified production needs. Therefore, a hot galvanizing workpiece detection workbench is proposed. SUMMARY

[0004] The utility model aims at providing a hot galvanizing workpiece detection workbench to solve the problem of the traditional detection workbench being difficult to achieve rapid and stable clamping and positioning and being unable to adapt to workpieces of different sizes and having poor universality.

[0005] To solve the above technical problems, the utility model provides the following technical scheme: a hot galvanizing workpiece detection workbench, comprising a workbench for detecting hot galvanizing workpieces, the workbench being connected with a positioning assembly through a bearing seat, and the positioning assembly being used for bearing hot galvanizing workpieces.

[0006] The workbench fixes the hot galvanizing workpieces to be detected through the positioning assembly.

[0007] Preferably, the positioning assembly comprises a bearing plate located on the workbench, a guide groove is formed in the middle part of the bearing plate, a guide rod is arranged inside the guide groove, and the two sides of the guide rod are connected with a first positioning clamping plate and a second positioning clamping plate through guide shaft sleeves.

[0008] The first positioning clamping plate and the second positioning clamping plate are used for clamping and positioning the tubular hot galvanizing workpieces.

[0009] Preferably, a reset spring is arranged on the outer periphery of the guide rod, and the reset spring is located between the two groups of guide shaft sleeves, so that the two groups of guide shaft sleeves are elastically moved on the two sides of the guide rod through the reset spring.

[0010] Preferably, the first positioning clamp plate and the second positioning clamp plate are matched with each other to cross each other.

[0011] Preferably, the first positioning clamp plate comprises a first connecting plate and a first clamping baffle, and the first clamping baffle is located on the side of the first connecting plate away from the positioning shaft sleeve.

[0012] The second positioning clamp plate comprises a second connecting plate and a second clamping baffle, and the second clamping baffle is located on the side of the second connecting plate away from the positioning shaft sleeve.

[0013] Preferably, a sliding groove is formed in the middle of the second connecting plate, and limiting grooves are formed on the two sides of the sliding groove.

[0014] Preferably, the thickness of the first connecting plate is matched with the limiting grooves, so that the first connecting plate linearly slides in the second connecting plate through the limiting grooves.

[0015] Preferably, the first clamping baffle and the second clamping baffle are provided with inner lining heads on one side for abutting the inner wall of the tubular hot-dip galvanizing workpiece, and the shape of the inner lining head is a circular truncated cone.

[0016] Preferably, the lower part of the bearing plate is connected with the bearing seat through a connecting column, and a plurality of rotating ball bearings are arranged between the connecting column and the bearing seat.

[0017] Compared with the prior art, the utility model has the advantages that:

[0018] The positioning assembly can quickly fix the hot-dip galvanizing workpiece on the workbench, reduces the time for manual adjustment, makes the detection process more smooth, and significantly improves the detection efficiency.

[0019] The stable clamping of the positioning clamp plate and the abutting design of the inner lining head ensure the stability and integrity of the workpiece during the detection process, avoid detection errors caused by workpiece movement or damage, and improve the reliability of the detection result.

[0020] The elastic action of the reset spring enables the positioning assembly to adapt to hot-dip galvanizing workpieces of different sizes, so that it is not necessary to frequently replace the clamp or adjust the structure of the device, thereby enhancing the universality and adaptability of the device and reducing the production cost.

[0021] The simple and clear operation mode reduces the operation steps and physical exertion of the workers, reduces the labor intensity, and also helps to improve the working enthusiasm and working efficiency of the workers.

[0022] The arrangement of the inner lining head can effectively abut the inner wall of the tubular workpiece, prevent the workpiece from being damaged during clamping, and ensure the surface quality of the workpiece.

[0023] The design of the connecting rods between the bearing plate and the bearing seat, as well as the rotating ball bearings, allows for convenient and quick adjustment of the orientation angle of the workpiece under test, facilitating all-round inspection. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0025] Figure 2 This is a schematic diagram of the positioning component structure according to an embodiment of the present utility model;

[0026] Figure 3 This is a cross-sectional structural diagram of the positioning component according to an embodiment of the present utility model;

[0027] Figure 4 This is a schematic diagram of the second positioning clamp structure in an embodiment of the present utility model.

[0028] In the diagram: 1. Workbench; 2. Bearing seat; 3. Positioning assembly; 301. Bearing plate; 3011. Guide groove; 302. Guide rod; 303. Guide bushing; 304. First positioning clamping plate; 3041. First connecting plate; 3042. First clamping baffle; 305. Second positioning clamping plate; 3051. Second connecting plate; 3052. Second clamping baffle; 3053. Sliding groove; 3054. Limiting groove; 306. Return spring; 307. Inner liner head; 4. Connecting column; 5. Rotating ball. Detailed Implementation

[0029] To address the shortcomings of traditional inspection workbenches, such as difficulty in achieving rapid and stable clamping and positioning, inability to adapt to workpieces of different sizes, and poor versatility, this utility model provides an inspection workbench for hot-dip galvanized workpieces. The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0030] Please see Figures 1-4This utility model provides a hot-dip galvanized workpiece inspection workbench, including a workbench 1 for inspecting hot-dip galvanized workpieces. The workbench 1 is connected to a positioning assembly 3 via a support base 2. The positioning assembly 3 supports the hot-dip galvanized workpiece. The positioning assembly 3 includes a support plate 301 on the workbench 1. A guide groove 3011 is formed in the middle of the support plate 301. A guide rod 302 is disposed inside the guide groove 3011. The two sides of the guide rod 302 are connected to a first positioning clamping plate 304 and a second positioning clamping plate 305 respectively via guide bushings 303. The first positioning clamping plate 304 and the second positioning clamping plate 305 are used to clamp and position the tubular hot-dip galvanized workpiece. A return spring 306 is disposed on the outer periphery of the guide rod 302, and the return spring 306 is located between the two sets of guide bushings 303, allowing the two sets of guide bushings 303 to move elastically on both sides of the guide rod 302 via the return spring 306. The first positioning clamping plate 304 and the second positioning clamping plate 305 cooperate with each other to allow them to move crosswise. The first positioning clamping plate 304 includes a first connecting plate 3041 and a first clamping baffle 3042, with the first clamping baffle 3042 located on the side of the first connecting plate 3041 away from the positioning bushing. The second positioning clamping plate 305 includes a second connecting plate 3051 and a second clamping baffle 3052, with the second clamping baffle 3052 located on the side of the second connecting plate 3051 away from the positioning bushing. A sliding groove 3053 is formed in the middle of the second connecting plate 3051, and limiting grooves 3054 are formed on both sides of the sliding groove 3053. The thickness of the first connecting plate 3041 cooperates with the limiting grooves 3054 to allow the first connecting plate 3041 to slide linearly through the limiting grooves 3054 at the second connecting plate 3051. Both the first clamping baffle 3042 and the second clamping baffle 3052 are provided with an inner liner head 307 for fitting the inner wall of the tubular hot-dip galvanized workpiece on one side, and the inner liner head 307 is shaped like a frustum.

[0031] The workbench 1 fixes the hot-dip galvanized workpiece to be inspected by the positioning component 3.

[0032] The lower part of the bearing plate 301 is connected to the bearing seat 2 via a connecting rod 4, and multiple sets of rotating balls 5 are provided between the connecting rod 4 and the bearing seat 2.

[0033] The working principle of the hot-dip galvanized workpiece inspection workbench provided by this utility model is as follows: the tubular hot-dip galvanized workpiece to be inspected is placed on the bearing plate 301 of the positioning component 3.

[0034] One end of the tubular workpiece is placed against the outer periphery of the inner liner head 307 of the first positioning clamp 304, and the tubular workpiece is pushed forward. The tubular workpiece is connected to the guide sleeve 303 through the first positioning clamp 304, which compresses the return spring 306 on the outer periphery of the guide rod 302. The return spring 306 is compressed by the force, and the distance between the first positioning clamp 304 and the second positioning clamp 305 increases. Then, the other end of the tubular workpiece is placed against the outer periphery of the inner liner head 307 of the second positioning clamp 305. After the clamping plate contacts the workpiece and clamps it firmly, the external force is released, and the elastic force of the return spring 306 keeps the clamping force on the workpiece, thus completing the positioning of the workpiece.

[0035] The testing equipment is started to perform various tests on the hot-dip galvanized workpiece. During the testing process, the workpiece remains stable with the support of positioning component 3, ensuring the accuracy of the test results.

[0036] When the angle of the workpiece needs to be adjusted, the bearing plate 301 is rotated, and the angle of the bearing plate 301 can be adjusted by rotating the ball bearing 5. At the same time, the upper part of the bearing seat 2 is in contact with the bottom wall of the bearing plate 301, and there is friction between the two, which can effectively prevent the bearing plate 301 from deflecting incorrectly.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A hot-dip galvanized workpiece inspection workbench, characterized in that: The system includes a worktable (1) for inspecting hot-dip galvanized workpieces, wherein the worktable (1) is connected to a positioning assembly (3) via a support base (2), and the positioning assembly (3) is used to support the hot-dip galvanized workpieces. The workbench (1) fixes the hot-dip galvanized workpiece to be inspected through the positioning component (3).

2. The hot-dip galvanized workpiece inspection workbench according to claim 1, characterized in that: The positioning component (3) includes a support plate (301) located on the workbench (1). A guide groove (3011) is provided in the middle of the support plate (301). A guide rod (302) is provided inside the guide groove (3011). The two sides of the guide rod (302) are connected to the first positioning clamping plate (304) and the second positioning clamping plate (305) respectively through guide bushings (303). The first positioning clamp (304) and the second positioning clamp (305) are used to clamp and position the tubular hot-dip galvanized workpiece.

3. The hot-dip galvanized workpiece inspection workbench according to claim 2, characterized in that: A return spring (306) is provided on the outer periphery of the guide rod (302), and the return spring (306) is located between two sets of guide bushings (303) so that the two sets of guide bushings (303) can move elastically on both sides of the guide rod (302) through the return spring (306).

4. The hot-dip galvanized workpiece inspection workbench according to claim 3, characterized in that: The first positioning clamp (304) and the second positioning clamp (305) cooperate with each other so that the first positioning clamp (304) and the second positioning clamp (305) can move crosswise.

5. The hot-dip galvanized workpiece inspection workbench according to claim 4, characterized in that: The first positioning clamp (304) includes a first connecting plate (3041) and a first clamping baffle (3042), wherein the first clamping baffle (3042) is located on the side of the first connecting plate (3041) away from the positioning bushing; The second positioning clamp (305) includes a second connecting plate (3051) and a second clamping baffle (3052), the second clamping baffle (3052) being located on the side of the second connecting plate (3051) away from the positioning bushing.

6. The hot-dip galvanized workpiece inspection workbench according to claim 5, characterized in that: The second connecting plate (3051) has a sliding groove (3053) in the middle, and limit grooves (3054) are provided on both sides of the sliding groove (3053).

7. The hot-dip galvanized workpiece inspection workbench according to claim 6, characterized in that: The thickness of the first connecting plate (3041) and the limiting groove (3054) cooperate with each other so that the first connecting plate (3041) slides linearly at the second connecting plate (3051) through the limiting groove (3054).

8. The hot-dip galvanized workpiece inspection workbench according to claim 7, characterized in that: Both the first clamping baffle (3042) and the second clamping baffle (3052) are provided with an inner liner head (307) for fitting the inner wall of the tubular hot-dip galvanized workpiece on one side, and the inner liner head (307) is shaped like a frustum.

9. A hot-dip galvanized workpiece inspection workbench according to claim 8, characterized in that: The lower part of the bearing plate (301) is connected to the bearing seat (2) through the connecting column (4), and multiple sets of rotating balls (5) are provided between the connecting column (4) and the bearing seat (2).