Cutting dislocation mechanism for seamless machining

Abstract

The utility model relates to the technical field of seamless garment processing equipment, and discloses a cutting dislocation mechanism for seamless processing, which comprises a rack used for mounting and supporting mechanical parts and provided with a workbench used for placing a template for clamping cloth; the linear moving device is arranged on the rear side of the workbench; the hold-down device is arranged on the linear moving device, and the hold-down device is driven to press the template; the staggering device is mounted above the workbench, and drives the cloth to be staggered after driving the cloth on the template to be attached; the cold and hot pressing device is arranged on one side of the dislocation device, and the cold and hot pressing device drives the staggered cloth to be subjected to hot pressing operation and cold pressing operation. The problems that in the prior art, manual dislocation adjustment is low in efficiency, insufficient in precision and the like are solved, and an efficient and accurate technical solution is provided for seamless garment processing.

Description

Technical Field

[0001] This utility model relates to the field of seamless garment processing equipment technology, and in particular to a cutting misalignment mechanism for seamless processing. Background Technology

[0002] In seamless garment manufacturing, cutting and attaching reinforcing strips are indispensable key processes. After processing the fabric edges using ultrasonic cutting technology, the cut edges are usually located on the sides of the fabric. However, to ensure the smooth implementation of the subsequent reinforcement strip attachment process, the cut fabric edges need to be misaligned upwards to facilitate the adhesion of the reinforcing strips and the flatness of the joint. In existing technologies, this misalignment process faces the following problems:

[0003] 1. Currently, misalignment operations are mainly performed manually, meaning workers manually adjust the position of the fabric edges after ultrasonic cutting and sewing. This method is not only time-consuming and labor-intensive, but also cannot meet the high-efficiency requirements of mass production.

[0004] 2. Due to the limited precision of manual operation, especially when dealing with complex curve cutting or multi-layered fabrics, uneven misalignment or significant deviations can easily occur. These deviations directly affect the effectiveness of the reinforcing strip application process, potentially leading to weak connections or an unsightly product appearance.

[0005] 3. The misalignment process requires skilled workers to repeatedly adjust and inspect, resulting in high labor intensity. This not only increases the workers' burden but also significantly raises labor costs. At the same time, the uncontrollability of human factors also increases the difficulty of production management.

[0006] Therefore, how to achieve precise misalignment adjustment of the fabric edge after cutting, reduce manual intervention, and improve processing efficiency and finished product quality has become the technical problem to be solved by this utility model.

[0007] Therefore, improvements are needed. Utility Model Content

[0008] The technical problem solved by this utility model is to address the deficiencies in the prior art by providing a cutting misalignment mechanism for seamless processing, thereby solving the problems mentioned in the background art.

[0009] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a cutting misalignment mechanism for seamless processing, comprising: a frame for mounting and supporting mechanical components, the frame having a worktable for placing a template for clamping fabric; a linear moving device disposed on the rear side of the worktable; a pressing device, one or more of which are disposed on the linear moving device and drive the pressing device to press the template; a misalignment device mounted above the worktable and driving the fabric on the template to misalign after they come into contact; a hot and cold pressing device disposed on one side of the misalignment device and driving the hot and cold pressing operation on the misaligned fabric; and a controller for receiving and outputting signals.

[0010] Furthermore, the misalignment device includes a mounting bracket disposed on the frame, a first telescopic member disposed on the mounting bracket, guide shafts disposed on both sides of the first telescopic member, and a misalignment assembly connected to the first telescopic member and the ends of the guide shafts; the misalignment assembly includes a box body, a second telescopic member disposed in the box body, and a push plate connected to the second telescopic member; the second telescopic member drives the push plate to move, thereby causing the fabric on the template to move and misalign.

[0011] Furthermore, the linear motion device includes a drive motor, a drive wheel disposed on the output end of the drive motor, a driven wheel spaced apart from the drive wheel, a synchronous belt sleeved on the drive wheel and the driven wheel, guide rails disposed on both sides of the synchronous belt, and a base mounted on the guide rails; the base is connected to the synchronous belt, the drive motor drives the synchronous belt to rotate, and the synchronous belt drives the base to move on the guide rails.

[0012] Furthermore, the pressing device includes a connecting block connected to the base and a third telescopic member disposed on the connecting block; the third telescopic member drives the pressing template.

[0013] Furthermore, the hot and cold pressing device includes a fourth telescopic member disposed on the mounting bracket, a housing connected to the fourth telescopic member, a rotary motor disposed inside the housing, a rotating block connected to the rotating end of the rotary motor, a hot pressing plate disposed on the rotating block, and a cold pressing plate disposed on the rotating block; wherein the hot pressing plate and the cold pressing plate are disposed opposite to each other, the rotary motor drives the rotating block to rotate, and thus the hot pressing plate and the cold pressing plate rotate and switch.

[0014] Furthermore, the hot press plate is connected to the rotating block via a spring, and the cold press plate is connected to the rotating block via a spring.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. It can automatically adjust the fabric edge from the side to the top after cutting, without manual intervention, greatly improving processing efficiency and meeting the needs of mass production. It avoids the deviation problems that are prone to occur in manual operation, ensuring that the subsequent reinforcement strip process is more secure and the quality of the finished product is significantly improved.

[0017] 2. It replaces the tedious process of manually adjusting misalignments, reduces reliance on skilled workers, reduces labor intensity, improves the production environment, lowers labor costs, and achieves seamless integration in highly efficient automated production lines. This not only enhances the intelligence level of the production process but also effectively ensures the continuity and stability of the production line. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the structure of this utility model from another angle.

[0020] Figure 3 This is a partial structural schematic diagram of the present invention.

[0021] Figure 4 This is a partial structural schematic diagram of the present invention.

[0022] Figure 5 This is a schematic diagram of the misalignment device.

[0023] Figure 6 This is a structural diagram of the misaligned component.

[0024] Figure 7 This is a schematic diagram of the internal structure of the misaligned component.

[0025] Figure 8 This is a schematic diagram of the linear motion device.

[0026] Figure 9 This is a schematic diagram of the linear motion device.

[0027] Figure 10 A schematic diagram of the hot and cold pressing device.

[0028] Reference numerals: 1. Frame; 2. Worktable; 3. Linear moving device; 4. Holding device; 5. Misalignment device; 6. Hot and cold pressing device; 7. Mounting bracket; 8. First telescopic component; 9. Guide shaft; 10. Misalignment assembly; 11. Box body; 12. Second telescopic component; 13. Push plate; 14. Drive motor; 15. Driving wheel; 16. Driven wheel; 17. Guide rail; 18. Base; 19. Connecting block; 20. Third telescopic component; 21. Fourth telescopic component; 22. Housing; 23. Rotating motor; 24. Rotating block; 25. Hot pressing plate; 26. Cold pressing plate; 27. Spring. Detailed Implementation

[0029] The present invention will now be described in further detail with reference to the accompanying drawings.

[0030] The embodiments described with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application. In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "several" or "more than" means two or more, unless otherwise explicitly specified. In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances. In this application, unless otherwise expressly specified and limited, "above" or "below" a second feature can include direct contact between the first and second features, or it can include contact between the first and second features through another feature between them. Moreover, "above," "over," and "on top" of a second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" of a second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0031] In view of the technical problems described in the background art, as shown in the figure, a cutting misalignment mechanism for seamless processing is provided, comprising: a frame 1 for mounting and supporting mechanical components, the frame 1 having a worktable 2 for placing a template for clamping fabric; a linear moving device 3 disposed on the rear side of the worktable 2; a pressing device 4, one or more of the pressing devices 4 disposed on the linear moving device 3, the pressing devices 4 driving to press the template; a misalignment device 5 mounted above the worktable 2, the misalignment device 5 driving to misalign the fabric on the template after they are brought into contact; a hot and cold pressing device 6 disposed on one side of the misalignment device 5, the hot and cold pressing device 6 driving hot and cold pressing operations on the misaligned fabric; and a controller for receiving and outputting signals.

[0032] The template, adapted by the manufacturer to the desired effect of the garment, is used to hold and fix the fabric. This is existing technology and not an improvement in this technical solution; therefore, it will not be elaborated upon. The template is mainly used to stack two pieces of fabric. The controller can be a PLC, microcontroller, or other device capable of receiving, processing, and outputting signals.

[0033] During use, the pressing device 4 presses downwards to press firmly against the template. After the two fabrics of the template are ultrasonically welded, the template is moved to below the misalignment device 5 by the linear moving device 3. The misalignment device 5 moves downwards to press the fabric on the template, causing the fabric on the template to move laterally and misalign. Then, after the reinforcing strip is placed at the ultrasonic welding position, the hot and cold pressing device 6 first heat-presses the reinforcing strip onto the ultrasonic welding position of the fabric, and then cold-presses it quickly to cool the reinforcing strip and make it firmly attached.

[0034] The above technical solution automatically adjusts the fabric edge from the side to the top after cutting, eliminating the need for manual intervention and significantly improving processing efficiency to meet the demands of mass production. It avoids deviations that are prone to occur during manual operation, ensuring a more secure subsequent reinforcement strip application process and significantly improving finished product quality. It replaces the tedious process of manually adjusting misalignments, reducing reliance on skilled workers, decreasing labor intensity, improving the production environment, lowering labor costs, and achieving seamless integration in a highly efficient automated production line. This not only enhances the intelligence level of the production process but also effectively guarantees the continuity and stability of the production line.

[0035] As shown in the figure, the misalignment device 5 includes a mounting bracket 7 mounted on the frame 1, a first telescopic member 8 mounted on the mounting bracket 7, guide shafts 9 mounted on both sides of the first telescopic member 8, and a misalignment assembly 10 connected to the ends of the first telescopic member 8 and the guide shafts 9. The misalignment assembly 10 includes a housing 11, a second telescopic member 12 disposed within the housing 11, and a push plate 13 connected to the second telescopic member 12. The second telescopic member 12 drives the push plate 13 to move, thereby causing the fabric on the template to move and misalign.

[0036] Specifically, the above provides an implementable misalignment device 5. Optionally, the first telescopic member 8 and the second telescopic member 12 can be a cylinder or a hydraulic cylinder. The driving process is as follows: under the drive of the first telescopic member 8, the misalignment component 10 presses against the fabric, the fabric is in a folded state, and the folded edge is the ultrasonic welding position. Then, under the drive of the second telescopic member 12, the push plate 13 pushes the fabric to move laterally, adjusting the folded edge from the side to the top, thereby realizing the misalignment of the fabric. No manual intervention is required for adjustment, which improves processing efficiency.

[0037] Referring to the figure, the linear motion device 3 includes a drive motor 14, a drive wheel 15 disposed on the output end of the drive motor 14, a driven wheel 16 spaced apart from the drive wheel 15, a synchronous belt sleeved on the drive wheel 15 and the driven wheel 16, guide rails 17 disposed on both sides of the synchronous belt, and a base 18 mounted on the guide rails 17; the base 18 is connected to the synchronous belt, the drive motor 14 drives the synchronous belt to rotate, and the synchronous belt drives the base 18 to move on the guide rails 17.

[0038] The linear moving device 3 is mainly used to drive the template to move linearly and complete specific processing at different processing stations. Its driving process is as follows: the drive motor 14 drives the drive wheel 15 to rotate, the synchronous belt rotates under the action of the drive wheel 15 and the driven wheel 16, the base 18 is connected to the synchronous belt, and moves on the guide rail 17 via the synchronous belt, thereby moving on the guide rail 17.

[0039] Specifically, the pressing device 4 includes a connecting block 19 connected to the base 18 and a third telescopic member 20 disposed on the connecting block 19; the third telescopic member 20 drives the pressing template.

[0040] The holding device 4 is used to clamp the template, so that the template moves under the drive of the linear moving device 3. The third telescopic member 20 can be a cylinder or a hydraulic cylinder.

[0041] Referring to the figure, the hot and cold pressing device 6 includes a fourth telescopic member 21 disposed on the mounting bracket 7, a housing 22 connected to the fourth telescopic member 21, a rotating motor 23 disposed inside the housing 22, a rotating block 24 connected to the rotating end of the rotating motor 23, a hot pressing plate 25 disposed on the rotating block 24, and a cold pressing plate 26 disposed on the rotating block 24; wherein, the hot pressing plate 25 and the cold pressing plate 26 are disposed opposite to each other, the rotating motor 23 drives the rotating block 24 to rotate, thereby switching the rotation of the hot pressing plate 25 and the cold pressing plate 26.

[0042] The above provides an implementable hot and cold pressing device 6 structure. The fourth telescopic member 21 can be in the form of a cylinder or a hydraulic cylinder. Its driving process is as follows: the telescopic end of the fourth telescopic member 21 moves downward, the hot pressing plate 25 presses the fabric on which the reinforcing strip is placed, and the reinforcing strip is pressed on the ultrasonic welding position. Then, the telescopic end of the fourth telescopic member 21 moves upward, the rotating motor 23 drives the rotating block 24 to rotate, the cold pressing plate 26 faces downward, the telescopic end of the fourth telescopic member 21 moves downward, and the cold pressing plate 26 quickly cools and presses the hot-pressed fabric to improve the firmness of the reinforcing strip on the fabric.

[0043] Specifically, the hot press plate 25 is connected to the rotating block 24 via a spring 27, and the cold press plate 26 is connected to the rotating block 24 via a spring 27.

[0044] The above does not limit the technical scope of this utility model. Any modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of this utility model shall still fall within the scope of the technical solution of this utility model.

Claims

1. A cutting misalignment mechanism for seamless processing, characterized in that, include: A frame for mounting and supporting mechanical components, the frame having a worktable for placing a template for clamping fabric; A linear moving device, wherein the linear moving device is disposed on the rear side of the worktable; A pressing device, wherein there is one or more pressing devices, the pressing devices are disposed on the linear moving device, and the pressing devices are driven to press the template; A misalignment device is installed above the workbench. The misalignment device drives the fabric on the template to be misaligned after they are attached together. A hot and cold pressing device is provided on one side of the misalignment device. The hot and cold pressing device drives the hot pressing and cold pressing operations on the misaligned fabric. A controller, which is used to receive signals and output signals.

2. The cutting misalignment mechanism for seamless processing according to claim 1, characterized in that: The misalignment device includes a mounting bracket disposed on the frame, a first telescopic member disposed on the mounting bracket, guide shafts disposed on both sides of the first telescopic member, and a misalignment assembly connected to the first telescopic member and the ends of the guide shafts. The misalignment component includes a box body, a second telescopic member disposed within the box body, and a push plate connected to the second telescopic member; the second telescopic member drives the push plate to move, causing the fabric on the template to move and misalign.

3. The cutting misalignment mechanism for seamless processing according to claim 2, characterized in that: The linear motion device includes a drive motor, a drive wheel disposed on the output end of the drive motor, a driven wheel spaced apart from the drive wheel, a synchronous belt sleeved on the drive wheel and the driven wheel, guide rails disposed on both sides of the synchronous belt, and a base mounted on the guide rails. The base is connected to the synchronous belt, the drive motor drives the synchronous belt to rotate, and the synchronous belt drives the base to move on the guide rail.

4. The cutting misalignment mechanism for seamless processing according to claim 3, characterized in that: The pressing device includes a connecting block connected to the base and a third telescopic member disposed on the connecting block; the third telescopic member drives the pressing template.

5. The cutting misalignment mechanism for seamless processing according to claim 4, characterized in that: The hot and cold pressing device includes a fourth telescopic member disposed on the mounting bracket, a housing connected to the fourth telescopic member, a rotating motor disposed inside the housing, a rotating block connected to the rotating end of the rotating motor, a hot pressing plate disposed on the rotating block, and a cold pressing plate disposed on the rotating block. The hot press plate and the cold press plate are arranged opposite to each other, and the rotating motor drives the rotating block to rotate, thereby switching the rotation of the hot press plate and the cold press plate.

6. The cutting misalignment mechanism for seamless processing according to claim 5, characterized in that: The hot press plate is connected to the rotating block via a spring, and the cold press plate is connected to the rotating block via a spring.

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