Molten glass stirring device for glass preparation

By designing an automated melting and stirring device for glass preparation, which uses a motor to drive the crushing rollers and stirring rods to crush and melt the glass, the problem of low efficiency in manual operation is solved, and efficient automated production is achieved.

CN223921293UActive Publication Date: 2026-02-17TG XIANYANG GLASS CO LTD
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Patent Information

Application Number
CN202520432524.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-02-17
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

In the existing glass manufacturing process, melting and stirring mainly rely on manual operation, which leads to low efficiency and increased labor costs.

Method used

An automated stirring device was designed, comprising components such as a support plate, heating plate, preparation tank, crushing frame, motor, rotating shaft, crushing roller, and stirring rod. The crushing roller and stirring rod are driven by a motor to crush and melt the glass, and the heating device is used to achieve automated operation.

Benefits of technology

It improved glass preparation efficiency, reduced labor costs, and enabled automated glass melting and stirring, thereby increasing production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a molten glass stirring device for glass preparation, which comprises a support plate, the upper surface of the support plate is fixedly connected with a heating disc, the upper surface of the heating disc is fixedly connected with a preparation tank, the upper surface of the preparation tank is fixedly connected with a crushing frame, the right side surface of the crushing frame is fixedly connected with two first motors, and the right side surface of the crushing frame is fixedly connected with a second motor. And the output end of each first motor is fixedly connected with a rotating shaft, two first bearings are fixedly embedded in the inner wall of the crushing frame, and inner rings of the two first bearings are fixedly connected with the outer surfaces of the two rotating shafts correspondingly. According to the device, through cooperation of a supporting plate, a heating disc, a preparation tank, a separation barrel, a heating wire, a second motor, a rotating rod, a stirring rod and a second bearing, the heating disc and the heating wire are used for melting glass, the second motor is matched to drive the stirring rod on the rotating rod to rotate, automatic melting and stirring of glass preparation are achieved, the glass preparation efficiency is improved, and the device is suitable for popularization and application. And the labor cost is saved.
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Description

Technical Field

[0001] This utility model relates to the field of glass preparation technology, and in particular to a molten glass stirring device for glass preparation. Background Technology

[0002] Glassmaking refers to the process of melting, homogenizing, and clarifying various natural minerals or chemical raw materials, such as quartz sand, soda ash, and limestone, at high temperatures to form a glassy substance. The glassmaking process includes key steps such as raw material preparation, melting, forming, and annealing. Raw material preparation involves the selection and treatment of raw materials, including crushing, screening, and drying, to improve the uniformity and reaction efficiency of the raw materials. The melting process is usually carried out at high temperatures, requiring the furnace to have good heat preservation performance and stability. Forming is a key step in glassmaking, including traditional processes such as blowing, rolling, and drawing, as well as emerging continuous forming technologies.

[0003] The glass manufacturing process involves melting and stirring the glass. However, currently, this is done manually, which results in poor glass manufacturing efficiency and increased labor costs.

[0004] To address these issues, we propose a molten glass stirring apparatus for glass preparation. Utility Model Content

[0005] The purpose of this invention is to provide a molten glass stirring device for glass preparation, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A molten glass stirring device for glass preparation includes a support plate, a heating plate fixedly connected to the upper surface of the support plate, a preparation tank fixedly connected to the upper surface of the heating plate, a crushing frame fixedly connected to the upper surface of the preparation tank, two first motors fixedly connected to the right side of the crushing frame, a rotating shaft fixedly connected to the output end of each first motor, two first bearings fixedly embedded in the inner wall of the crushing frame, the inner rings of the two first bearings fixedly connected to the outer surfaces of the two rotating shafts respectively, a crushing roller fixedly connected to the outer surface of each rotating shaft, a material discharge port shared by the inner bottom wall of the crushing frame and the upper surface of the preparation tank, a second motor fixedly connected to the upper surface of the preparation tank, a rotating rod fixedly connected to the output end of the second motor, a plurality of stirring rods fixedly connected to the outer surface of the rotating rod, a second bearing fixedly embedded in the inner bottom wall of the preparation tank, the inner ring of the second bearing fixedly connected to the outer surface of the rotating rod, a partition cylinder fixedly connected to the inner wall of the preparation tank, and a heating wire fixedly connected to the outer surface of the partition cylinder and the inner wall of the preparation tank.

[0008] In a further embodiment, the outer surface of the partition cylinder and the outer surface of the preparation tank are jointly connected by a discharge pipe, and the outer surface of the discharge pipe is provided with a valve.

[0009] In a further embodiment, four reinforcing blocks are fixedly connected to the upper surface of the support plate, and the outer surfaces of the four reinforcing blocks are together fixedly connected to the outer surface of the preparation tank.

[0010] In a further embodiment, a support base is fixedly connected to the right side of the crushing frame, and the upper surface of the support base is fixedly connected to the outer surfaces of the two first motors.

[0011] In a further embodiment, a control plate is fixedly connected to the upper surface of the support plate, and an indicator light is fixedly connected to the upper surface of the preparation tank.

[0012] In a further embodiment, a feed hopper is fixedly connected to the upper surface of the crushing frame, and four support legs are fixedly connected to the bottom surface of the support plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This device, through the cooperation of a crushing frame, a first motor, a rotating shaft, a first bearing, and a crushing roller, uses the first motor to drive the crushing roller on the rotating shaft to rotate, thereby crushing the glass added to the preparation tank. This facilitates subsequent melting and stirring of the glass. Through the cooperation of a support plate, a heating plate, a preparation tank, a partition cylinder, a heating wire, a second motor, a rotating rod, a stirring rod, and a second bearing, the heating plate and heating wire are used to melt the glass. With the second motor driving the stirring rod on the rotating rod to rotate, automatic melting and stirring of the glass is achieved, improving glass preparation efficiency and saving labor costs. Attached Figure Description

[0015] Figure 1 This is a front view schematic diagram of a molten glass stirring apparatus for glass preparation.

[0016] Figure 2 This is a top view schematic diagram of a molten glass stirring apparatus for glass preparation.

[0017] Figure 3 This is a cross-sectional view of a molten glass stirring apparatus for glass preparation.

[0018] Figure 4 This is a top sectional view of a molten glass stirring apparatus for glass preparation.

[0019] In the diagram: 1. Support plate; 2. Heating plate; 3. Preparation tank; 4. Crushing frame; 5. First motor; 6. Rotating shaft; 7. First bearing; 8. Crushing roller; 9. Second motor; 10. Rotating rod; 11. Stirring rod; 12. Second bearing; 13. Partition cylinder; 14. Heating wire; 15. Discharge port; 16. Discharge pipe; 17. Valve; 18. Reinforcing block; 19. Support base; 20. Control panel; 21. Indicator light; 22. Feed hopper; 23. Support leg. Detailed Implementation

[0020] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4In this utility model, a molten glass stirring device for glass preparation includes a support plate 1. A heating plate 2 is fixedly connected to the upper surface of the support plate 1. A preparation tank 3 is fixedly connected to the upper surface of the heating plate 2. A crushing frame 4 is fixedly connected to the upper surface of the preparation tank 3. Two first motors 5 are fixedly connected to the right side of the crushing frame 4. A rotating shaft 6 is fixedly connected to the output end of each first motor 5. Two first bearings 7 are fixedly embedded in the inner wall of the crushing frame 4. The inner rings of the two first bearings 7 are fixedly connected to the outer surfaces of the two rotating shafts 6 respectively. A crushing roller 8 is fixedly connected to the outer surface of each rotating shaft 6. A material discharge port 15 is opened on the inner bottom wall of the crushing frame 4 and the upper surface of the preparation tank 3. A second motor 9 is fixedly connected to the upper surface of the preparation tank 3. The output end of the second motor 9 is fixedly connected to a rotating rod 10, and several stirring rods 11 are fixedly connected to the outer surface of the rotating rod 10. The inner bottom wall of the preparation tank 3 is fixedly embedded with a second bearing 12, and the inner ring of the second bearing 12 is fixedly connected to the outer surface of the rotating rod 10. The inner wall of the preparation tank 3 is fixedly connected to a partition cylinder 13, and the outer surface of the partition cylinder 13 and the inner wall of the preparation tank 3 are both fixedly connected to a heating wire 14. The first motor 5 drives the crushing roller 8 on the rotating shaft 6 to rotate, thereby crushing the added glass, which is beneficial for the subsequent melting and preparation of the glass. The heating plate 2 and the heating wire 14 can be used to melt the glass, and in conjunction with the second motor 9 driving the stirring rods 11 on the rotating rod 10 to rotate, the glass is melted and stirred for preparation.

[0024] The outer surface of the partition cylinder 13 and the outer surface of the preparation tank 3 are fixedly connected to the discharge pipe 16. The outer surface of the discharge pipe 16 is equipped with a valve 17. The upper surface of the support plate 1 is fixedly connected to four reinforcing blocks 18. The outer surfaces of the four reinforcing blocks 18 are fixedly connected to the outer surface of the preparation tank 3. The right side of the crushing frame 4 is fixedly connected to a support base 19. The upper surface of the support base 19 is fixedly connected to the outer surfaces of the two first motors 5. The prepared glass can be discharged from the discharge pipe 16 by opening the valve 17. The reinforcing blocks 18 reinforce the preparation tank 3 above the support plate 1 to increase the stability of the preparation tank 3. The support base 19 supports the first motors 5 to prevent the first motors 5 from falling.

[0025] A control board 20 is fixedly connected to the upper surface of the support plate 1, an indicator light 21 is fixedly connected to the upper surface of the preparation tank 3, a feed hopper 22 is fixedly connected to the upper surface of the crushing frame 4, and four support legs 23 are fixedly connected to the bottom surface of the support plate 1. The control board 20 can control the first motor 5, the second motor 9, the heating plate 2, and the heating wire 14, making it easy to operate the device. When glass preparation is being carried out, the indicator light 21 lights up to warn surrounding personnel to be careful of burns. The feed hopper 22 has a relatively large opening to facilitate adding glass to the crushing frame 4.

[0026] The working principle of this utility model is as follows:

[0027] First, the control panel 20 is operated to start the first motor 5. The first motor 5 drives the rotating shaft 6 to rotate, and the rotating shaft 6 then drives the crushing roller 8 to rotate, thus crushing the glass. The crushed glass falls into the preparation tank 3 through the discharge port 15. The heating plate 2 and heating wire 14 are then started to heat the glass in the preparation tank 3 to melt it. Finally, the second motor 9 is started, and the rotating rod 10 driven by the second motor 9 rotates. The rotating rod 10 drives the stirring rod 11 to stir the molten glass, thereby realizing the melting and stirring of the glass.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A molten glass stirring device for glass manufacturing, characterized by: The utility model provides a preparation device, including support board (1), the upper surface of support board (1) is fixedly connected with heating disc (2), the upper surface of heating disc (2) is fixedly connected with preparation tank (3), the upper surface of preparation tank (3) is fixedly connected with broken frame (4), the right side of broken frame (4) is fixedly connected with two first motor (5), and the output of each first motor (5) is fixedly connected with rotating shaft (6), the inner wall of broken frame (4) is fixedly embedded with two first bearing (7), and the inner ring of two first bearing (7) is fixedly connected with the outer surface of two rotating shaft (6) respectively, the outer surface of each rotating shaft (6) is fixedly connected with broken roll (8), and the inner bottom wall of broken frame (4) and the upper surface of preparation tank (3) are set with blanking port (15) in common, the upper surface of preparation tank (3) is fixedly connected with second motor (9), and the output of second motor (9) is fixedly connected with rotating rod (10), and the outer surface of rotating rod (10) is fixedly connected with a plurality of stirring rod (11), the inner bottom wall of preparation tank (3) is fixedly embedded with second bearing (12), and the inner ring of second bearing (12) is fixedly connected with the outer surface of rotating rod (10), the inner wall of preparation tank (3) is fixedly connected with spacer tube (13), and the outer surface of spacer tube (13) and the inner wall of preparation tank (3) are fixedly connected with heating wire (14) in common.

2. The molten glass stirring device for glass manufacturing according to claim 1, characterized by: The outer surface of spacer tube (13) and the outer surface of preparation tank (3) are fixedly connected with discharge pipe (16) in common, and the outer surface of discharge pipe (16) is equipped with valve (17).

3. The molten glass stirring device for glass manufacturing according to claim 1, wherein: The upper surface of support board (1) is fixedly connected with four reinforcing blocks (18), and the outer surface of four reinforcing blocks (18) is fixedly connected with the outer surface of preparation tank (3) in common.

4. The molten glass stirring device for glass manufacturing according to claim 1, wherein: The right side of broken frame (4) is fixedly connected with support seat (19), and the upper surface of support seat (19) is fixedly connected with the outer surface of two first motor (5) in common.

5. The molten glass stirring device for glass manufacturing according to claim 1, wherein: The upper surface of support board (1) is fixedly connected with control panel (20), and the upper surface of preparation tank (3) is fixedly connected with prompt lamp (21).

6. The molten glass stirring device for glass manufacturing according to claim 1, wherein: The upper surface of broken frame (4) is fixedly connected with feeding hopper (22), and the bottom surface of support board (1) is fixedly connected with four supporting legs (23).