Efficient rotary coke tank

Abstract

The utility model discloses a high-efficiency rotary coke tank, and particularly relates to the technical field of coking equipment, the high-efficiency rotary coke tank comprises a coke tank, and a rotary chassis is arranged at the bottom of the coke tank. According to the utility model, the collision ruler A, the collision ruler B, the collision ruler C and other structures are arranged, and the three collision rulers are reasonably arranged and accurately controlled in radius spacing, so that the position detection of the coke tank in the rotating process is more accurate, the coke tank can be accurately stopped at a preset position during parking, the deviation when the coke tank is butted with other equipment is effectively avoided, and the working efficiency is improved. According to the coke tank stopping system, the production safety and stability are improved, rapid and stable stopping of the coke tank is achieved through optimized hardware design and an advanced PLC control technology, 40 seconds can be saved in the process of stopping the coke tank in each furnace, the turnover efficiency of a production system is greatly improved, the productivity is increased, the data interaction and cooperative control functions of the PLC and other coking equipment are achieved, and the production cost is reduced. Therefore, all the devices of the whole dry quenching system are matched more tightly, operation is smoother, and production continuity and stability are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to coking equipment technical field more specifically, the utility model relates to an efficient rotary coke tank. BACKGROUND

[0002] In the existing coking production process, the coke tank as the key equipment of accepting hot coke and carrying, its operation efficiency and positioning accuracy have important influence on the whole production process, the traditional coke tank rotary chassis is only equipped with single knock, in the actual application, many problems are exposed.

[0003] The positioning accuracy is insufficient: single knock is in the detection coke tank rotation position, because the angle is single, cannot comprehensively and accurately feedback the real-time position information of coke tank, leads to coke tank to be difficult to accurately stop in the predetermined position when stopping, this not only influences the loading and unloading efficiency of coke, but also can cause the deviation when docking with other equipment, causes the equipment damage or production accident.

[0004] The parking time is long: the single knock is relied on to realize the parking of coke tank, often needs the adjustment time of being long, to ensure that coke tank can stop stably, this makes the process of stopping coke tank of each furnace time-consuming, reduces the turnover efficiency of whole production system, restricts the improvement of production capacity.

[0005] The system coordination is poor: the original control technology lacks the effective coordination mechanism with other coking equipment, in the whole dry quenching system, the cooperation between equipment is not smooth enough, influences the continuity and stability of production.

[0006] Therefore, an efficient rotary coke tank is needed to solve the above problems. UTILITY MODEL CONTENTS

[0007] In order to overcome the above-mentioned defects of prior art, the embodiment of the utility model provides an efficient rotary coke tank, through being equipped with A knock, B knock and C knock and other structures, the reasonable layout and accurate radius interval control of three knocks of the utility model make the position detection of coke tank in the rotation process more accurate, can accurately stop in the predetermined position when parking, effectively avoid the deviation when docking with other equipment, improve the safety and stability of production, through the optimized hardware design and advanced PLC control technology, realize the fast and stable parking of coke tank, can save 40 seconds in the process of stopping coke tank of each furnace, greatly improve the turnover efficiency of production system, increase the production capacity, the data interaction and collaborative control function of PLC controller and other coking equipment make the cooperation between each equipment of whole dry quenching system more closely, run more smoothly, improve the continuity and stability of production, to solve the problems raised in the above background technology.

[0008] To achieve the above object, the utility model provides the following technical scheme: an efficient rotation focus jar, including focus jar, the focus jar bottom is provided with rotation base plate, be provided with A rammer, B rammer and C rammer on the rotation base plate, the same PLC controller is connected to A rammer, B rammer and C rammer output, the PLC controller output is connected with drive motor, the PLC controller output is connected with brake.

[0009] In a preferred embodiment, the A rammer and the C rammer are arranged in line.

[0010] In a preferred embodiment, the angle between the A rammer and the B rammer is 120 degrees.

[0011] In a preferred embodiment, the angle between the B rammer and the C rammer is 60 degrees.

[0012] The utility model discloses the technical effect and advantage:

[0013] The utility model discloses through being equipped with A rammer, B rammer and C rammer etc. structure, the reasonable layout and accurate radius interval control of three rammers of the utility model make the position detection of focus jar in the rotation process more accurate, can accurately park in the predetermined position when parking, effectively avoid the deviation when butting with other equipment, improve the security and stability of production, through the optimized hardware design and advanced PLC control technology, realize the fast, stable parking of focus jar, can save 40 seconds in every furnace stop focus jar process, improve the turnover efficiency of production system greatly, increase the production capacity, and the data interaction and collaborative control function of PLC controller and other coking equipment make the cooperation between each equipment of whole dry quenching system more closely, run more smoothly, improve the continuity and stability of production. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is the whole structure schematic view of the utility model.

[0015] Fig. 2 It is the system schematic view of the utility model.

[0016] The figure mark is: 1, focus jar;2, A rammer;3, B rammer;4, C rammer;5, PLC controller;6, drive motor;7, brake. DETAILED DESCRIPTION

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] As attached Figs. 1-2 As shown, this utility model provides a high-efficiency rotating coke can, including a coke can 1. A rotating chassis is provided at the bottom of the coke can 1. A striking ruler 2, a striking ruler 3, and a striking ruler 4 are provided on the rotating chassis. The output terminals of the striking rulers 2, 3, and 4 are connected to the same PLC controller 5. The PLC controller is a digital computing electronic device specifically designed for industrial applications. It uses a programmable memory to store instructions for performing logical operations, sequential operations, timing, counting, and arithmetic operations. It can control various types of machinery or production processes through digital or analog inputs and outputs. A drive motor 6 and a braking device 7 are connected to the output terminals of the PLC controller 5.

[0019] The A-type striking ruler 2 and the C-type striking ruler 4 are arranged in a collinear manner.

[0020] The angle between the A-ruler 2 and the B-ruler 3 is 120 degrees.

[0021] The angle between the B-ruler 3 and the C-ruler 4 is 60 degrees.

[0022] The PLC controller model 5 is set to S7-300.

[0023] The specific implementation method is as follows: When using this utility model, in addition to the single impact gauge on the rotating chassis of the coke tank 1, three impact gauges are added: impact gauge A2, impact gauge B3, and impact gauge C4. Through precise design and calculation, the three impact gauges are distributed at specific angles on the rotating chassis. Impact gauge A2 and impact gauge C4 are collinearly arranged, the angle between impact gauge A2 and impact gauge B3 is 120 degrees, and the angle between impact gauge B3 and impact gauge C4 is 60 degrees. This layout can monitor the rotation status of the coke tank 1 in real time from multiple directions, providing more comprehensive and accurate position feedback information, thereby significantly improving the positioning accuracy of the coke tank 1. At the same time, the radius spacing of the impact gauges is strictly controlled. Based on the size, rotation speed, and inertia of the coke tank 1, the installation position of the impact gauges is optimized to ensure that the impact gauges can cooperate with the detection device at the optimal time to achieve accurate detection of the position of the coke tank 1. The PLC controller 5 can collect data in real time from the three impact gauges. The PLC controller 5 receives feedback signals from three impact gauges and, based on preset algorithms and logic, quickly and accurately calculates the rotation angle, speed, and position information of the coke can 1. Through analysis and processing of this data, the PLC controller 5 can promptly issue control commands to adjust the drive motor 6 or braking device 7 of the coke can 1, achieving smooth deceleration and precise stopping of the coke can 1. Furthermore, the PLC controller 5 also has the function of data interaction and collaborative control with other coking equipment, and can dynamically adjust the operating parameters of the coke can 1 according to the operating status of the entire production system, improving the overall coordination of the system. The reasonable layout and precise radius spacing control of the three impact gauges in this invention make the position detection of the coke can 1 more accurate during rotation, and it can precisely stop at the predetermined position when stopping, effectively avoiding deviations when docking with other equipment, improving the safety and stability of production. Through optimized hardware design and advanced PLC... The control technology enables rapid and smooth shutdown of coke hopper 1, saving 40 seconds per furnace during the shutdown process, which greatly improves the turnover efficiency of the production system and increases production capacity. The data interaction and collaborative control functions of PLC controller 5 with other coking equipment make the cooperation between the various devices in the dry quenching system closer and the operation smoother, thus improving the continuity and stability of production.

[0024] Working principle of this utility model:

[0025] Refer to the instruction manual appendix Figs. 1-2When using this utility model, the reasonable layout and precise radius spacing control of the three striking rulers (A striking ruler 2, B striking ruler 3, and C striking ruler 4) make the position detection of coke tank 1 more accurate during rotation. It can precisely stop at the predetermined position when stopping, effectively avoiding deviations when docking with other equipment, thus improving production safety and stability. Through optimized hardware design and advanced PLC control technology, rapid and smooth stopping of coke tank 1 is achieved, saving 40 seconds per furnace stop, greatly improving the turnover efficiency of the production system and increasing capacity. The data interaction and collaborative control functions of the PLC controller 5 with other coking equipment make the cooperation between the various devices in the entire dry quenching system closer, the operation smoother, and improve the continuity and stability of production.

[0026] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0027] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0028] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high efficiency rotating focus pot comprising a focus pot (1) characterized by: The bottom of the focus tank (1) is provided with a rotating bottom disc, the rotating bottom disc is provided with A impact ruler (2), B impact ruler (3) and C impact ruler (4), the output end of A impact ruler (2), B impact ruler (3) and C impact ruler (4) is connected with the same PLC controller (5), the output end of the PLC controller (5) is connected with driving motor (6), the output end of the PLC controller (5) is connected with brake device (7).

2. A high efficiency rotating focus pot as claimed in claim 1, wherein: The A impact ruler (2) and the C impact ruler (4) are arranged in line.

3. A high efficiency rotating focus pot according to claim 1, wherein: The included angle between the A impact ruler (2) and the B impact ruler (3) is 120 degrees.

4. The high efficiency rotating focus pot of claim 1 wherein: The included angle between the B impact ruler (3) and the C impact ruler (4) is 60 degrees.

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