Material containing groove for metal spraying

By introducing limiting and purification components into the material trough, the problem of inconvenient material turning is solved, realizing automatic turning and dust removal, thus improving efficiency and safety.

CN223921508UActive Publication Date: 2026-02-17GUANGZHOU HONGXU METAL PROD CO LTD
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Patent Information

Application Number
CN202520497663.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2026-02-17
Estimated Expiration
2035-03-20

AI Technical Summary

Technical Problem

The existing material feeding tank lacks a material limiting and turning structure during the metal spraying process, which increases the labor intensity of workers and reduces the efficiency of use.

Method used

A material feeding trough including a limiting component and a purification component was designed. The limiting component realizes automatic material flipping through a pneumatic rod and a servo motor, while the purification component removes dust through a fan and filter plate system to reduce powder splashing.

Benefits of technology

It achieves stability and automatic flipping in the material clamping process, improves efficiency, and improves air quality through purification components, protecting the health of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material containing groove for metal spraying, which relates to the technical field of metal spraying and comprises a main groove body and limiting assemblies, supporting column feet are mounted at the bottom of the main groove body, a baffle is mounted at the upper end of the main groove body, and the limiting assemblies are arranged on two sides of the upper end of the main groove body. The limiting assembly comprises a pneumatic rod, a mounting frame, a servo motor, a clamping plate, a movable transverse rod, a limiting through hole, a limiting transverse rod and a limiting sliding groove, the mounting frame is mounted at the front end of the pneumatic rod, the servo motor is arranged in the mounting frame, the clamping plate is connected to the front end of the servo motor, and the movable transverse rod is mounted on the rear side of the exterior of the mounting frame. A limiting through hole is formed in the front end of the interior of the movable cross rod, a limiting cross rod is connected into the limiting through hole, and limiting sliding grooves are formed in the two sides of the interior of the baffle. According to the material containing groove for metal spraying, materials can be clamped and turned over in the metal spraying process, manual intervention is reduced, and the overall practicability and use efficiency of the material containing groove are improved.
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Description

Technical Field

[0001] This utility model relates to the field of metal spraying technology, specifically to a material placement tank for metal spraying. Background Technology

[0002] Metal spraying is a technology that uses specific equipment to spray metal powder or alloy powder onto the surface of a substrate through a high-speed airflow. After heating and curing, a strong metal coating is formed. This coating not only has the luster and texture of metal, but also possesses excellent physical and chemical properties, such as corrosion resistance, wear resistance, and high-temperature resistance, thereby improving the service life and practicality of metal products. Metal spraying technology has wide applications in many fields, including aerospace, automotive manufacturing, and machinery manufacturing. During metal spraying, a material tray is needed as a platform to spray the material. To improve the efficiency of metal spraying, a material tray is required; however, existing material trays still have the following shortcomings:

[0003] For example, the utility model with publication number CN217104044U discloses a material placement tank for metal spraying. This utility model can use a fan to continuously pump the air between the baffle and the cooling drawer outward, so that the external air fills the interior of the cooling drawer through the first ventilation hole and the second ventilation hole, thereby forming a downward airflow barrier above the support plate. This allows the high-temperature metal particles and dust splashed out to be directly sucked into the cooling drawer by the descending airflow or cooled by the airflow before flying out, avoiding damage to the skin of workers and improving safety. However, similar to the prior art of the above application, when using existing material placement tanks, most of them do not have material limiting and turning structures, which requires manual turning of the material during the spraying process, thereby increasing the labor intensity of workers and causing the material placement tank to become less practical and less efficient.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and proposed a material feeding tank for metal spraying. Utility Model Content

[0005] The purpose of this invention is to provide a material placement tank for metal spraying, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a material placement tank for metal spraying, comprising a main tank body and a limiting assembly. The bottom of the main tank body is equipped with supporting columns, and a baffle is installed at the upper end of the main tank body. Limiting assemblies are provided on both sides of the upper end of the main tank body. Each limiting assembly includes a pneumatic rod, a mounting frame, a servo motor, a clamping plate, a movable crossbar, a limiting through hole, a limiting crossbar, and a limiting groove. A mounting frame is installed at the front end of the pneumatic rod, and a servo motor is installed inside the mounting frame. The front end of the servo motor is connected to the clamping plate. A movable crossbar is installed on the rear side of the mounting frame, and a limiting through hole is opened at the front end of the movable crossbar. A limiting crossbar is connected inside the limiting through hole. Limiting grooves are opened on both sides inside the baffle. A purification assembly is provided inside the main tank body.

[0007] Furthermore, the pneumatic rod is perpendicular to the mounting frame, and the pneumatic rod is fixedly connected to the mounting frame by bolts.

[0008] Furthermore, the internal dimensions of the limiting through hole are adapted to the external dimensions of the limiting crossbar, and the limiting crossbar is embeddedly connected to the movable crossbar through the limiting through hole.

[0009] Furthermore, the internal dimensions of the limiting groove are adapted to the external dimensions of the movable crossbar, and the movable crossbar is slidably connected to the main groove body through the limiting groove.

[0010] Furthermore, the purification component includes a dust collection tank, a storage plate, and a first filter plate. The storage plate is provided at the upper part of the dust collection tank, and the first filter plate is provided near the middle of the dust collection tank.

[0011] Furthermore, the purification assembly also includes a second filter plate, a fan, and an air duct. The second filter plate is provided on the outside of the first filter plate, and fans are installed on both sides of the outside of the main tank, with air ducts connected to the outside of the fans.

[0012] Furthermore, the external dimensions of the shelf are adapted to the internal dimensions of the dust collection trough, and the shelf and the dust collection trough are fixedly connected by bolts.

[0013] Furthermore, there are two first filter plates, and the two first filter plates are symmetrically arranged on both sides of the main tank with respect to the front central axis of the main tank.

[0014] This utility model provides a material tray for metal spraying, which has the following beneficial effects:

[0015] 1. This utility model, through the setting of the limiting component, enables the installation frame to move and adjust its position when the material storage tank for metal spraying is used. The pneumatic rod drives the installation frame to rotate, and the servo motor inside the installation frame drives the clamping plate to rotate, so that the clamping plate can flip the material during the clamping process. The movable crossbar is fixedly installed on the rear side of the installation frame. The limiting through hole and the limiting crossbar increase the stability of the movable crossbar during the movement process, and the limiting slide groove prevents the position deviation of the movable crossbar during the movement, thereby further improving the stability of the material clamping process and increasing the overall practicality and efficiency of the material storage tank.

[0016] 2. This utility model, through the setting of the purification components, enables the material to be processed to be supported by the placement plate when the metal spraying material tank is in use. The fans installed on both sides of the main tank body, together with the air guide pipe, generate a certain suction force inside the dust collection tank. The metal particle dust during the spraying process is sucked and transported into the dust collection tank through the grid grooves opened inside the placement plate. In conjunction with the first filter plate and the second filter plate, the metal particle dust is filtered, thereby avoiding a large amount of powder splashing, optimizing air quality, avoiding the impact on the physical and mental health of the workers, and improving the overall practicality and efficiency of the material tank. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a material placement tank for metal spraying according to the present invention;

[0018] Figure 2 This is a three-dimensional sectional view of the limiting component of a material feeding trough for metal spraying according to the present invention.

[0019] Figure 3 This is a three-dimensional sectional view of the purification component of a material placement tank for metal spraying according to the present invention.

[0020] In the diagram: 1. Main tank; 2. Support column; 3. Baffle; 4. Limiting component; 401. Pneumatic rod; 402. Mounting frame; 403. Servo motor; 404. Clamping plate; 405. Movable crossbar; 406. Limiting through hole; 407. Limiting crossbar; 408. Limiting slide; 5. Purification component; 501. Dust collection tank; 502. Shelf; 503. First filter plate; 504. Second filter plate; 505. Fan; 506. Air guide duct. Detailed Implementation

[0021] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0022] like Figure 1 and Figure 2As shown, a material placement tank for metal spraying includes a main tank body 1 and a limiting assembly 4. Support columns 2 are installed at the bottom of the main tank body 1, and a baffle 3 is installed at the upper end of the main tank body 1. Limiting assemblies 4 are provided on both sides of the upper end of the main tank body 1. Each limiting assembly 4 includes a pneumatic rod 401, a mounting frame 402, a servo motor 403, a clamping plate 404, a movable crossbar 405, a limiting through hole 406, a limiting crossbar 407, and a limiting slide 408. The mounting frame 402 is installed at the front end of the pneumatic rod 401, and the servo motor 403 is installed inside the mounting frame 402. A clamping device is connected to the front end of the servo motor 403. A movable crossbar 405 is installed on the rear side of the mounting frame 402, and a limiting through hole 406 is opened at the front end of the movable crossbar 405. A limiting crossbar 407 is connected inside the limiting through hole 406. Limiting grooves 408 are opened on both sides of the baffle 3. The pneumatic rod 401 is perpendicular to the mounting frame 402 and is fixedly connected to the mounting frame 402 by bolts. The internal dimensions of the limiting through hole 406 are adapted to the external dimensions of the limiting crossbar 407, and the limiting crossbar 407 is embeddedly connected to the movable crossbar 405 through the limiting through hole 406. The limiting grooves 408 are also provided. The internal dimensions of the 8th section are adapted to the external dimensions of the movable crossbar 405, and the movable crossbar 405 is slidably connected to the main groove 1 through the limiting slide groove 408. The pneumatic rod 401 is fixedly installed on both sides inside the baffle 3 by fastening bolts, and the mounting frame 402 is fixedly installed on the front end of the pneumatic rod 401 with the fastening bolts. The operation of the pneumatic rod 401 drives the mounting frame 402 to move and adjust its position. The output shaft of the servo motor 403 inside the mounting frame 402 is connected to the clamping plate 404 through a coupling. The operation of the servo motor 403 drives the clamping plate 404 to rotate, so that the clamping plate 404 can move the material. During the clamping process, the material can be flipped. The movable crossbar 405 is fixedly installed on the rear side of the mounting frame 402. The internal dimensions of the limiting through hole 406 at the front end of the movable crossbar 405 are matched with the external dimensions of the limiting crossbar 407 added inside the limiting slide groove 408. Thus, the stability of the movable crossbar 405 during movement is increased by the limiting through hole 406 and the limiting crossbar 407, and the positional deviation of the movable crossbar 405 during movement is prevented by the limiting slide groove 408, thereby further improving the stability of the material clamping process and increasing the overall practicality and efficiency of the material storage trough.

[0023] like Figure 1 and Figure 3As shown, a purification component 5 is installed inside the main tank 1. The purification component 5 includes a dust collection tank 501, a shelf 502, and a first filter plate 503. The shelf 502 is installed at the upper end of the dust collection tank 501, and the first filter plate 503 is installed near the middle of the dust collection tank 501. The purification component 5 also includes a second filter plate 504, a fan 505, and an air duct 506. The second filter plate 504 is installed on the outside of the first filter plate 503. The fans 505 are installed on both sides of the outside of the main tank 1, and the air ducts 506 are connected to the outside of the fans 505. The external dimensions of the shelf 502 are adapted to the internal dimensions of the dust collection tank 501, and the shelf 502 is fixedly connected to the dust collection tank 501 by bolts. There are two first filter plates 503. Symmetrically arranged on both sides of the front central axis of the main tank 1, the placement plate 502 is fixedly installed on the upper end of the dust collection tank 501 inside the main tank 1 by fastening bolts. The placement plate 502 supports the material to be processed. The fans 505 installed on both sides of the outside of the main tank 1, together with the air guide pipe 506, generate a certain suction force inside the dust collection tank 501. The metal particles and dust in the spraying process are sucked and transported into the dust collection tank 501 through the grid grooves opened inside the placement plate 502. The metal particles and dust are filtered by the first filter plate 503 and the second filter plate 504, thereby avoiding a large amount of powder splashing, optimizing air quality, avoiding the impact on the physical and mental health of the workers, and improving the overall practicality and efficiency of the material placement tank.

[0024] In summary, this metal spraying material trough, during use, firstly, enhances the stability of the equipment through the support columns 2 installed at the bottom of the main trough 1. Then, the baffle 3 is fixedly installed on the upper end of the main trough 1 using fastening bolts. The pneumatic rods 401 on both sides inside the baffle 3 drive the mounting frame 402 to move and adjust its position. The servo motor 403 inside the mounting frame 402 drives the clamping plate 404 to rotate, allowing the clamping plate 404 to flip the material during clamping. The movable crossbar 405 is fixedly installed on the rear side of the mounting frame 402, and the limiting through-hole 406, in conjunction with the limiting crossbar 407, increases the stability of the movable crossbar 405 during movement. The material to be processed is supported by a limiting slide 408 to prevent the moving crossbar 405 from shifting position. Then, the material to be processed is supported by the placement plate 502. The fans 505 installed on both sides of the main tank 1 work with the air guide pipe 506 to generate a certain suction force inside the dust collection tank 501. The metal particles and dust in the spraying process are sucked and transported into the dust collection tank 501 through the grid grooves opened inside the placement plate 502. The metal particles and dust are filtered by the first filter plate 503 and the second filter plate 504, thereby avoiding a large amount of powder splashing, optimizing air quality, avoiding the impact on the physical and mental health of the workers, and improving the overall practicality and efficiency of the material placement tank.

[0025] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A material placing tank for metal spraying, comprising a main tank body (1) and a limiting assembly (4), characterized in that, The bottom of the main groove body (1) is provided with a support column foot (2), and the upper end of the main groove body (1) is provided with a baffle (3), both sides of the upper end of the main groove body (1) are provided with a limiting assembly (4), and the limiting assembly (4) comprises a pneumatic rod (401), a mounting frame (402), a servo motor (403), a clamping plate (404), a movable cross bar (405), a limiting through hole (406), a limiting cross bar (407) and a limiting sliding groove (408), the front end of the pneumatic rod (401) is provided with the mounting frame (402), the inside of the mounting frame (402) is provided with the servo motor (403), and the front end of the servo motor (403) is connected with the clamping plate (404), the outside of the mounting frame (402) is provided with the movable cross bar (405), the inside of the movable cross bar (405) is provided with the limiting through hole (406), and the inside of the limiting through hole (406) is connected with the limiting cross bar (407), the inside of the baffle (3) is provided with the limiting sliding groove (408), and the inside of the main groove body (1) is provided with a purification assembly (5).

2. A metal spraying material hopper according to claim 1, wherein The pneumatic rod (401) and the mounting frame (402) are vertically distributed, and the pneumatic rod (401) is fixedly connected with the mounting frame (402) through bolts.

3. A metal spraying material hopper according to claim 1, wherein The limiting through hole (406) is matched with the limiting cross bar (407) in size, and the limiting cross bar (407) is embeddedly connected with the movable cross bar (405) through the limiting through hole (406).

4. A metal spraying material hopper according to claim 1, wherein The limiting sliding groove (408) is matched with the movable cross bar (405) in size, and the movable cross bar (405) is slidingly connected with the main groove body (1) through the limiting sliding groove (408).

5. A metal spraying material hopper according to claim 1, wherein The purification assembly (5) comprises a dust collecting groove (501), a storage plate (502) and a first filter plate (503), the inside of the dust collecting groove (501) is provided with the storage plate (502) at the upper end, and the inside of the dust collecting groove (501) is provided with the first filter plate (503) close to the middle.

6. A metal spraying material hopper according to claim 5, wherein The purification assembly (5) further comprises a second filter plate (504), a fan (505) and an air duct (506), the outside of the first filter plate (503) is provided with the second filter plate (504), the outside of both sides of the main groove body (1) is provided with the fan (505), and the outside of the fan (505) is connected with the air duct (506).

7. A metal spraying material hopper according to claim 6, wherein The outside dimension of the storage plate (502) is matched with the inside dimension of the dust collecting groove (501), and the storage plate (502) and the dust collecting groove (501) are fixedly connected through bolts.

8. A metal spraying material hopper according to claim 6, wherein The number of the first filter plates (503) is two, and the two first filter plates (503) are symmetrically arranged on both sides of the inside of the main groove body (1) with the front central axis of the main groove body (1).

Citation Information

Patent Citations

  • Material containing groove for metal spraying

    CN217104044U