Enamel sheet type condenser
By setting annular protrusions and sealing gaskets on the surface of the condenser fins, and setting an enamel layer and an anti-corrosion layer on the protrusions, the problem of insufficient liquid capacity between the condenser fins is solved, the heat exchange efficiency of the condenser and the stability of the sealing gaskets are improved, and better heat exchange effect and durability are achieved.
Patent Information
- Application Number
- CN202520582088.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-31
AI Technical Summary
In existing enamel-lined condensers, the total amount of liquid used for heat exchange between the condenser plates is relatively small, resulting in poor heat exchange efficiency.
An annular protrusion is provided on the surface of the condenser plate, and a sealing gasket is provided on the surface of the protrusion. The inner ring of the annular protrusion matches the inner ring of the sealing gasket to increase the liquid capacity. At the same time, an enamel layer is provided on the annular protrusion for protection. An inner skeleton and an anti-corrosion layer are used to enhance the stability and corrosion resistance of the sealing gasket.
By increasing the liquid capacity, the heat exchange effect between the surface of the condenser fins and the internal liquid is improved, and corrosion and misalignment of the sealing gaskets are avoided, thereby improving the heat exchange efficiency and durability of the condenser.
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Figure CN223925462U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of condenser, specifically relates to the enamel sheet type condenser. BACKGROUND
[0002] The enamel sheet type condenser belongs to one kind of condenser, and its structure usually includes condensing sheets and fixing structure, the condensing sheets are provided with multiple and arranged in upper and lower. The sealing gaskets are also arranged between the condensing sheets to avoid hard contact between the condensing sheets. The fixing structure fixes the condensing sheets and the sealing gaskets. In the enamel sheet type condenser, the adjacent condensing sheets can accommodate liquid to exchange heat with the liquid in the condensing sheets.
[0003] However, it is found in practice that the surface of the condensing sheet is designed as a plane. Therefore, the total amount of liquid that can be accommodated between two condensing sheets is small. When the total amount of liquid that can be accommodated between the condensing sheets is small, the heat exchange effect with the liquid in the condenser is poor. UTILITY MODEL CONTENTS
[0004] The utility model provides an enamel sheet type condenser, which aims to solve the problem of small total amount of liquid for heat exchange between condensing sheets in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model provides an enamel sheet type condenser, which comprises condensing sheets and sealing gaskets, the condensing sheets are provided with multiple, and the condensing sheets are arranged in upper and lower, the sealing gaskets are arranged between the adjacent condensing sheets in upper and lower.
[0006] The surface of the condensing sheet is provided with an annular protrusion, the inner circle shape of the annular protrusion is matched with the inner circle shape of the sealing gasket, and the surface of the annular protrusion is in contact with the sealing gasket.
[0007] The surface of the condensing sheet is provided with an annular protrusion. At the same time, the sealing gasket is also arranged on the surface of the annular protrusion. Therefore, compared with the prior art that the surface of the condensing sheet is designed as a plane, the inner circle of the annular protrusion can also accommodate liquid, and when the condensing sheet surface accommodates more liquid, the heat exchange effect of the liquid on the condensing sheet surface and the liquid in the condensing sheet is better.
[0008] Preferably, in order to further increase the volume between the adjacent condensing sheets, the opposite surfaces of the adjacent condensing sheets are provided with annular protrusions.
[0009] In the present scheme, the opposite surfaces of the adjacent condensing sheets are provided with annular protrusions, so that there are two annular protrusions between the adjacent two condensing sheets. The inner circles of the two annular protrusions can be used to accommodate liquid, so that the volume between the adjacent condensing sheets is larger.
[0010] Preferably, in order to avoid liquid remaining on the annular convex surface, the top of the lower condensing sheet is provided with an annular convex in the upper and lower adjacent condensing sheets, and the upper surface of the annular convex is an inclined surface.
[0011] The upper surface of the annular convex is preferably an inclined surface, so that when liquid flows onto the upper surface of the annular convex, the liquid can flow along the inclined surface, and after the liquid flows along the inclined surface, the liquid will not remain on the upper surface of the annular convex.
[0012] Preferably, in order to position the sealing gasket during installation and prevent the sealing gasket from being misaligned when it is pressed by the condensing sheet, the surface of the annular convex is preferably provided with a limiting portion for contacting the sealing gasket, and the limiting portion is used to constrain the sealing gasket.
[0013] The limiting portion constrains the sealing gasket, ensuring the accurate installation position of the sealing gasket and preventing the sealing gasket from being misaligned.
[0014] Preferably, in order to limit the sealing gasket, the limiting portion of the present application is a limiting convex, which contacts the sealing gasket to constrain the sealing gasket.
[0015] Preferably, in order to solve the problem of corrosion of the annular convex, the surface of the annular convex is provided with enamel.
[0016] The present application solves the problem of corrosion of the annular convex by providing enamel on the annular convex, thereby preventing damage to the annular convex.
[0017] Preferably, in order to increase the strength of the annular convex, the outer circle of the annular convex extends to the edge of the condensing sheet.
[0018] Preferably, since the sealing gasket needs to be in contact with liquid, in order to prevent the liquid from corroding and damaging the sealing gasket, the sealing gasket comprises an inner skeleton and an anti-corrosion layer, the inner skeleton is ring-shaped, and the anti-corrosion layer is provided on the surface of the inner skeleton.
[0019] The anti-corrosion layer prevents corrosion of the inner skeleton, preventing the sealing gasket from being corroded and damaged.
[0020] Preferably, the inner skeleton serves as a support, and in order to avoid hard contact with the outside, the inner skeleton comprises a support ring and a buffer ring, the buffer ring is provided in two, and the support ring is provided between the two buffer rings.
[0021] The support ring of the present application can serve as a support to improve the strength of the sealing gasket, and the buffer ring serves as a protective function to prevent hard contact damage.
[0022] Preferably, in order to solve the problem of separation of the buffer ring and the sealing ring, the inner framework of the present solution further comprises a fixing layer, which wraps and fixes the buffer ring and the support ring.
[0023] The present solution fixes the buffer ring and the support ring together by setting a fixing layer, so that the buffer ring and the support ring will not separate.
[0024] The present application has the beneficial effect that the annular protrusion is arranged on the surface of the condensing sheet. At the same time, the sealing gasket is also arranged on the surface of the annular protrusion. Therefore, compared with the prior art in which the surface of the condensing sheet is arranged as a plane, the inner circle of the annular protrusion can also accommodate liquid, and when the condensing sheet surface accommodates more liquid, the heat exchange effect of the liquid on the condensing sheet surface and the liquid inside the condensing sheet is better. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a schematic view of the condenser in Example 1.
[0026] Figure 2 It is a sectional view of the condenser in Example 1.
[0027] Figure 3 It is a sectional view of the middle layer condensing sheet in Example 1.
[0028] Figure 4 It is a sectional view of the bottom layer condensing sheet in Example 1.
[0029] Figure 5 It is a sectional view of the condenser in Example 2.
[0030] Figure 6 It is a sectional view of the top layer condensing sheet in Example 1.
[0031] Figure 7 It is a sectional view of the middle layer condensing sheet in Example 2.
[0032] Figure 8 It is a sectional view of the middle layer condensing sheet in Example 3.
[0033] Figure 9 It is a top view of the middle layer condensing sheet in Example 3.
[0034] The reference signs include: top layer condensing sheet 1, injection channel 11, middle layer condensing sheet 2, flow guide channel 21, bottom layer condensing sheet 3, discharge channel 31, annular protrusion 4, limiting protrusion 5, sealing gasket 6. DETAILED DESCRIPTION
[0035] In order to make the purpose, technical scheme and advantages of the embodiments clearer, the utility model will be further described in detail below in combination with the drawings and embodiments. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the following example embodiments do not represent all implementations consistent with the present disclosure. Instead, they are merely examples of apparatuses and methods consistent with some aspects of the present disclosure as detailed in the appended claims.
[0036] In the present disclosure, the orientation words such as "inner" and "outer" are defined according to the contour of the corresponding parts themselves unless otherwise stated. The terms such as "first", "second" and the like used in the present disclosure are used to distinguish one element from another element, and do not have sequentiality and importance.
[0037] Embodiment 1
[0038] Basically as shown in the accompanying drawings Figure 1 and Figure 2 A kind of enamel sheet condenser, including several condensing sheets, sealing washer 6 and fixed structure, basically as shown in the accompanying drawings. Condensing sheet is arranged in up-down, and sealing washer 6 is arranged between the adjacent condensing sheets. Two condensing sheets clamp sealing washer 6 in, and sealing washer 6 can avoid the effect of condensing sheet hard contact.
[0039] As shown in the accompanying drawings Figure 2 , the condensing sheet in the embodiment includes top condensing sheet 1, middle condensing sheet 2 and bottom condensing sheet 3. Top condensing sheet 1 is arranged at the top, and middle condensing sheet 2 is arranged below top condensing sheet 1. Multiple middle condensing sheets 2 are arranged in up-down. Bottom condensing sheet 3 is further arranged below middle condensing sheet 2. Containing cavity is configured between top condensing sheet 1 and middle condensing sheet 2, between middle condensing sheet 2 and middle condensing sheet 2 and between middle condensing sheet 2 and bottom condensing sheet 3, and the containing cavity is used for containing liquid. At the same time, when sealing washer 6 is arranged between condensing sheets, sealing washer 6 can close the edge of containing cavity. The sealing washer 6 of the embodiment is the sealing washer 6 in the prior art.
[0040] The fixed structure of the embodiment includes several connecting units, and the connecting units are arranged annularly around the condensing sheet. Each connecting unit includes connecting hook and locking rod, and the connecting hook is arranged as two, and the two connecting hooks hook the bottom of bottom condensing sheet 3 and the top of top condensing sheet 1 respectively. The locking rod is connected with the two connecting hooks, so as to realize the tensioning and fixing of the condensing sheets arranged in up-down.
[0041] In order to realize heat exchange, the top layer condensing sheet 1 is provided with an injection channel 11 vertically penetrating the top layer condensing sheet 1, which can allow liquid to enter the accommodating cavity between the top layer condensing sheet 1 and the middle layer condensing sheet 2 from outside. Meanwhile, the top layer condensing sheet 1 is provided with pipe interfaces at both ends, which are in communication with the inside of the top layer condensing sheet 1, so that the liquid outside can enter the inside of the top layer condensing sheet 1 through the pipe interfaces, and the liquid inside the top layer condensing sheet 1 can also be outputted outside through the pipe interfaces.
[0042] As shown in Figure 3 In order to realize heat exchange, the middle layer condensing sheet 2 is provided with a flow guide channel 21 vertically penetrating the middle layer condensing sheet 2, which can allow liquid to flow from the top of the middle layer condensing sheet 2 to the bottom of the middle layer condensing sheet 2. Meanwhile, the middle layer condensing sheet 2 is provided with pipe interfaces at both ends, which are in communication with the inside of the middle layer condensing sheet 2, so that the liquid can enter the inside of the middle layer condensing sheet 2 through the pipe interfaces, and the liquid inside the middle layer condensing sheet 2 can also be outputted outside through the pipe interfaces.
[0043] As shown in Figure 4 In order to realize heat exchange, the bottom layer condensing sheet 3 is provided with a discharge channel 31 vertically penetrating the bottom layer condensing sheet 3, which can allow liquid to flow from the top of the bottom layer condensing sheet 3 to the bottom of the bottom layer condensing sheet 3. Meanwhile, the bottom layer condensing sheet 3 is provided with pipe interfaces at both ends, which are in communication with the inside of the bottom layer condensing sheet 3, so that the liquid outside can enter the inside of the bottom layer condensing sheet 3 through the pipe interfaces, and the liquid inside the bottom layer condensing sheet 3 can also be outputted outside through the pipe interfaces.
[0044] In the embodiment, the top of the middle layer condensing sheet 2 and the bottom layer condensing sheet 3 is preferably provided with an annular protrusion 4, the outer circle of the annular protrusion 4 extends to the edge position of the condensing sheet, so as to increase the strength at the position of the annular protrusion 4. The inner circle of the annular protrusion 4 is in the form of a circular ring, and the inner circle of the sealing gasket 6 is also in the form of a circular ring. The size of the inner circle of the annular protrusion 4 is the same as that of the inner circle of the sealing gasket 6. When the sealing gasket 6 is in contact with the annular protrusion 4, the inner circle of the sealing gasket 6 and the inner circle of the annular protrusion 4 match, and neither the inner circle of the sealing gasket 6 nor the inner circle of the annular protrusion 4 protrudes at the edge.
[0045] In the embodiment, the top of the annular protrusion 4 is provided in the form of an inclined surface, and the inclined surface faces the inside of the inner condensing sheet, so as to avoid liquid remaining on the upper surface of the annular protrusion 4. Meanwhile, in order to avoid the annular protrusion 4 being corroded by contacting with the liquid, the surface of the annular protrusion 4 is provided with enamel, which can protect the annular protrusion 4.
[0046] The following will be further explained in detail through specific embodiments: when the condenser is working, liquid first enters the accommodating cavity between the top condensing sheet 1 and the middle condensing sheet 2 from the injection channel 11, and when the liquid is in the accommodating cavity between the top condensing sheet 1 and the middle condensing sheet 2, the accommodating cavity between the top condensing sheet 1 and the middle condensing sheet 2 can accommodate more liquid because the top of the middle condensing sheet 2 is provided with the annular protrusion 4; then, the liquid in the accommodating cavity between the top condensing sheet 1 and the middle condensing sheet 2 flows through the flow guide channel 21, and the liquid reaches the accommodating cavity between the middle condensing sheet 2 and the middle condensing sheet 2; then, the liquid flows through the accommodating cavities between the middle condensing sheet 2 and the middle condensing sheet 2 at different heights in turn, and finally, the liquid is released to the outside through the discharge channel 31 on the bottom condensing sheet 3.
[0047] Of course, in the process of the liquid flowing through the different accommodating cavities, another temperature liquid flows through the pipe interface in the interior of the different condensing sheets, and the liquid completes heat exchange in the interior of the condensing sheets and on the outer surface of the condensing sheets.
[0048] Embodiment 2
[0049] This embodiment is improved on the basis of Embodiment 1, as shown in Figure 5 , the opposite surfaces of the adjacent condensing sheets in this embodiment are all provided with the annular protrusion 4. Specifically, the bottom of the top condensing sheet 1 is provided with the annular protrusion 4, as shown in Figure 6 , the top and the bottom of the middle condensing sheet 2 are also provided with the annular protrusion 4, as shown in Figure 7 , and the top of the bottom condensing sheet 3 is provided with the annular protrusion 4.
[0050] Therefore, in the accommodating cavity formed by the top condensing sheet 1 and the middle condensing sheet 2, the accommodating cavity volume between the top condensing sheet 1 and the middle condensing sheet 2 can be increased because of the annular protrusion 4. In the accommodating cavity formed by the middle condensing sheet 2 and the middle condensing sheet 2, the accommodating cavity volume between the middle condensing sheet 2 and the middle condensing sheet 2 can be increased because of the annular protrusion 4. In the accommodating cavity formed by the middle condensing sheet 2 and the bottom condensing sheet 3, the accommodating cavity volume between the middle condensing sheet 2 and the bottom condensing sheet 3 can be increased because of the annular protrusion 4.
[0051] Embodiment 3
[0052] This embodiment is improved on the basis of Embodiment 1 or Embodiment 2, as shown in Figure 8 and Figure 9As shown, in order to fix the sealing gasket 6 and avoid the sealing gasket 6 from moving out of position when being pressed by the condensation pieces, a limiting part is arranged on the surface of the annular protrusion 4. The limiting part is arranged as a limiting protrusion 5. The height of the limiting protrusion 5 is less than the height of the sealing gasket 6. The limiting protrusion 5 is arranged in an annular shape, or the limiting protrusion 5 can be arranged in an arc shape, and a plurality of limiting protrusions 5 are arranged in an annular shape.
[0053] When the sealing gasket 6 is arranged between two condensation pieces, the outer circle of the sealing gasket 6 is in contact with the inner circle of the limiting protrusion 5, and the sealing gasket 6 is constrained and limited by the limiting protrusion 5, so that the sealing gasket 6 is more stable.
[0054] Embodiment 4
[0055] The difference between the embodiment and the embodiment 1 is that the isolation gasket in the embodiment comprises an inner framework and an anti-corrosion layer, and the inner framework and the anti-corrosion layer are annular as a whole. The anti-corrosion layer is arranged on the outer surface of the inner framework, and the anti-corrosion layer can be made of PTFE material. The PTFE material has strong corrosion resistance and can protect the inner framework from being corroded and damaged.
[0056] The inner framework of the embodiment comprises a support ring, a buffer ring and a first raw tape layer. The support ring is preferably made of metal material, such as iron material or carbon steel material. The surface of the support ring is provided with the buffer ring, and the buffer ring is made of silica gel material. In the embodiment, the buffer ring is preferably arranged in a ring shape, and two buffer rings are arranged. The two buffer rings hold the support ring inside, so that the support ring is protected. At the same time, the width of the protection ring is greater than the width of the support ring, so as to ensure that the outer side of the support ring is not exposed when the two protection rings hold the support ring inside. The first raw tape layer is arranged on the outer surface of the buffer ring in a winding manner. At the same time, the first raw tape layer can fix the support ring and the fixing layer, so as to keep the support ring and the fixing layer stable.
[0057] It should be noted that the support ring in the embodiment is preferably made of metal material, but in some other embodiments, the support ring can also be made of other materials in the prior art, such as hard plastic.
[0058] After the anti-corrosion layer is arranged on the inner framework, in order to make the anti-corrosion layer more stable and avoid the anti-corrosion ring and the inner framework from being separated, a second raw tape layer is arranged outside the anti-corrosion layer in the embodiment. The second raw tape layer is arranged on the outer surface of the anti-corrosion layer in a winding manner. The second raw tape layer wraps the anti-corrosion layer inside, so as to fix the anti-corrosion layer.
[0059] The above only is the embodiment of the present application, and the well-known specific structure and characteristics and other common knowledge in the scheme are not described too much here. It should be pointed out that, for those skilled in the art, without departing from the structure of the present application, a number of modifications and improvements can be made, which should also be considered as the protection scope of the present application, and these will not affect the effect and practicality of the present application. The protection scope claimed in the present application should be subject to the content of its claims, and the specific implementation mode and the like recorded in the specification can be used to explain the content of the claims.
Claims
1. A cast-iron finned condenser characterized by: The condensing sheet is arranged in multiple and arranged in up and down, and the sealing gasket is arranged between the adjacent condensing sheets in up and down. The surface of the condensing sheet is provided with annular protrusions, the inner circle shape of the annular protrusions is matched with the inner circle shape of the sealing gasket, and the surface of the annular protrusions is in contact with the sealing gasket.
2. The brazed finned condenser of claim 1 wherein: The opposite sides of the adjacent condensing sheets in up and down are both provided with annular protrusions.
3. The brazed finned condenser of claim 2 wherein: The top of the lower condensing sheet among the adjacent condensing sheets in up and down is provided with annular protrusions, and the upper surface of the annular protrusions is an inclined surface.
4. The brazed finned condenser of claim 1 wherein: The surface of the annular protrusions is provided with a limiting part, the limiting part is used for contacting with the sealing gasket, and the limiting part is used for restraining the sealing gasket.
5. The brazed finned condenser of claim 4 wherein: The limiting part is a limiting protrusion, the limiting protrusion is in contact with the sealing gasket, and the sealing gasket is restrained.
6. The brazed finned condenser of claim 1 wherein: The surface of the annular protrusions is provided with enamel.
7. The brazed finned condenser of claim 1 wherein: The outer circle of the annular protrusions extends to the edge of the condensing sheet.
8. The brazed finned condenser of any one of claims 1 to 7, wherein: The sealing gasket comprises an inner skeleton and an anti-corrosion layer, the inner skeleton is in the shape of a ring, and the anti-corrosion layer is arranged on the surface of the inner skeleton.
9. The brazed finned condenser of claim 8 wherein: The inner skeleton comprises a supporting ring and a buffer ring, the buffer ring is arranged in two, and the supporting ring is arranged between the two buffer rings.
10. The brazed finned condenser of claim 9, wherein: The inner skeleton further comprises a fixing layer, the fixing layer wraps and fixes the buffer ring and the supporting ring.