Lightning arrester insulator semi-finished product size inspection device

By designing a dimensional inspection device for semi-finished surge arrester insulators, the problem of sheath eccentricity caused by improper control of the distance and angle between poles was solved, thereby improving product qualification rate and production efficiency and reducing production costs.

CN223925636UActive Publication Date: 2026-02-17DONGGUAN GAONENG IND CO LTD
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Patent Information

Application Number
CN202520484355.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-02-17
Estimated Expiration
2035-03-18

AI Technical Summary

Technical Problem

In the production process of existing surge arrester insulator semi-finished products, improper control of the relative distance and angle between the rods leads to sheath eccentricity, affecting product qualification rate and production efficiency, and increasing production costs.

Method used

A device for inspecting the dimensions of semi-finished surge arrester insulators was designed. By setting short rod positioning slots, long rod positioning slots, and interval slots on the inspection base, and combining them with the detection drive and detection plug, the device can accurately inspect the dimensions of the semi-finished insulators and ensure that the outer circumference thickness of the sheath is consistent.

Benefits of technology

This improved the product qualification rate, reduced production costs, increased production efficiency, and ensured product reliability and consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of insulator inspection, in particular to a lightning arrester insulator semi-finished product size inspection device which comprises a base, an inspection base arranged on the base and an inspection assembly movably arranged on one side of the inspection base. A short rod positioning groove is formed in one side of the upper end face of the inspection base, a long rod positioning groove is formed in the other side of the upper end face of the inspection base, a spacing groove is formed between the short rod positioning groove and the long rod positioning groove, the inspection assembly comprises a detection driving piece and a detection insertion block, and the output end of the detection driving piece is connected with one end of the detection insertion block; a detection groove is formed in the end, close to the detection base, of the detection insertion block. According to the utility model, the structure is novel, the semi-finished product of the lightning arrester insulator is detected to be a qualified product, and then the semi-finished product of the lightning arrester insulator is put into the mold for injection, so that the sheath is not eccentric, the peripheral thickness of the sheath is ensured to be consistent, the product percent of pass is improved, the product reliability is strong, the production efficiency is improved, and the production cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to insulator inspection technical field especially is a lightning arrester insulator semi -finished product size inspection device. BACKGROUND

[0002] 10kV lightning arrester insulator support part starts support and insulation effect, and the pole of two electrodes (generally one electrode is long pole and one electrode is short pole) wants to pack a layer of sheath, and the relative distance between the pole needs to be controlled well, makes stainless steel ball install to the pole after meeting the size requirement, simultaneously, the relative angle control of the pole is not good and is easy to cause sheath eccentric after injection, leads to sheath thickness is not one product unqualified, leads to product qualified rate low, and production cost increases, and leads to production efficiency reduction, influence benefit. In order to better improve the qualified rate, therefore, the lightning arrester insulator semi -finished product size inspection device is needed to inspect the crimping semi -finished product, and only the qualified product can enter the injection process, and the unqualified product is reexamined after mechanical correction, and only the examination qualified product can enter the injection process, to ensure that the sheath meets the requirement. SUMMARY

[0003] The utility model provides a lightning arrester insulator semi -finished product size inspection device for the prior art problem, novel structure, through the inspection lightning arrester insulator semi -finished product is qualified product, then, the lightning arrester insulator semi -finished product is put into mould injection, and the sheath will not be eccentric, guarantees the sheath peripheral thickness is consistent, improves product qualified rate, and product reliability is strong, is favorable to improve production efficiency, reduce production cost.

[0004] In order to solve the above technical problem, the utility model adopts the following technical scheme:

[0005] The utility model provides a lightning arrester insulator semi -finished product size inspection device, it includes base, the inspection base of installation on the base and the inspection component of movable installation at one side of the inspection base, the upper end face one side of inspection base is provided with short pole positioning slot, the upper end face other side of inspection base is provided with long pole positioning slot, be provided with interval groove between short pole positioning slot and long pole positioning slot, the inspection component includes detection driving part and detection plug block, the output of detection driving part is connected with one end of detection plug block and drives detection plug block to be close to or away from the inspection base, the one end of detection plug block close to the inspection base is provided with detection groove, and detection groove is corresponded with short pole positioning slot.

[0006] Wherein, the inspection base still is provided with placing groove, and both ends of placing groove are communicated with short pole positioning slot and long pole positioning slot respectively.

[0007] Wherein, short pole positioning slot and long pole positioning slot are perpendicular to placing groove respectively.

[0008] The depth of the short rod positioning groove is greater than the depth of the long rod positioning groove.

[0009] The short rod positioning groove has a limiting block on one side, and the lower front end of the limiting block has an opening for the detection insert to pass through.

[0010] The detection drive component includes a cylinder and a slider. The slider is slidably disposed on the base. The output end of the cylinder is connected to one end of the slider, and the other end of the slider is connected to one end of the detection plug. The cylinder is used to drive the slider to move back and forth to drive the detection plug to move back and forth.

[0011] The base is also provided with a limiting groove, and the lower end face of the slider is slidably connected to the limiting groove.

[0012] The beneficial effects of this utility model are:

[0013] This utility model has a novel structure. In this embodiment, an interval groove is provided between the short rod positioning groove and the long rod positioning groove, meaning the distance between the rods of the two electrodes is the length of the interval groove. During operation, the semi-finished surge arrester insulator to be inspected is placed in the placement groove. Simultaneously, one electrode is placed in the long rod positioning groove for positioning, while the other electrode is placed in the short rod positioning groove. If the other electrode cannot be placed in the short rod positioning groove, it indicates that the semi-finished insulator is unqualified. If the other electrode can be placed in the short rod positioning groove, the detection drive is activated. The detection plug is inserted near the short rod positioning slot. The other electrode is then inspected through the detection slot of the detection plug. If the detection plug collides with the other electrode, the product is defective. If the other electrode enters the detection slot when the detection plug is inserted into the short rod positioning slot, the product is considered qualified. After the surge arrester insulator semi-finished product is qualified through the above inspection, it is then placed into the mold for injection molding. This ensures that the sheath will not be eccentric, guaranteeing a consistent outer circumference thickness of the sheath, improving the product qualification rate, increasing product reliability, and helping to improve production efficiency and reduce production costs. Attached Figure Description

[0014] Fig. 1 This is a schematic diagram of the structure of a surge arrester insulator semi-finished product dimension inspection device according to the present invention.

[0015] Fig. 2 This is a schematic diagram of the structure of the inspection base of this utility model.

[0016] exist Figs. 1-2 The reference numerals in the figures include:

[0017] 1. Base; 2. Inspection base; 3. Short rod positioning groove; 4. Long rod positioning groove; 5. Spacing groove; 6. Detection insert; 7. Detection groove; 8. Placement groove; 9. Limiting block; 10. Opening; 11. Cylinder; 12. Slider; 13. Limiting slide groove. Detailed Implementation

[0018] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments and accompanying drawings. The content mentioned in the embodiments is not intended to limit the present invention. The present invention will be described in detail below with reference to the accompanying drawings.

[0019] A device for inspecting the dimensions of semi-finished surge arrester insulators, such as Figs. 1-2As shown, it includes a base 1, an inspection base 2 mounted on the base 1, and an inspection component movably mounted on one side of the inspection base 2. A short rod positioning groove 3 is provided on one side of the upper surface of the inspection base, and a long rod positioning groove 4 is provided on the other side of the upper surface of the inspection base. A gap groove 5 is provided between the short rod positioning groove 3 and the long rod positioning groove 4. The inspection component includes a detection drive and a detection plug 6. The output end of the detection drive is connected to one end of the detection plug 6 and drives the detection plug 6 to move closer to or away from the inspection base. A detection groove 7 is provided at the end of the detection plug 6 near the inspection base, and the detection groove 7 corresponds to the short rod positioning groove 3. The inspection base also has a placement groove 8, with both ends of the placement groove 8 communicating with the short rod positioning groove 3 and the long rod positioning groove 4, respectively. The short rod positioning groove 3 and the long rod positioning groove 4 are perpendicular to the placement groove 8. The depth of the short rod positioning groove 3 is greater than the depth of the long rod positioning groove 4. Specifically, this utility model has a novel structure. In this embodiment, an interval groove 5 is provided between the short rod positioning groove 3 and the long rod positioning groove 4. This means that the distance between the two electrode rods (generally one electrode is a long rod and the other a short rod) is the length of the interval groove 5 (e.g., 85±0.5mm). During operation, the semi-finished surge arrester insulator to be inspected is placed in the placement groove 8. Simultaneously, one electrode (the long rod portion) is placed in the long rod positioning groove 4 for positioning, while the other electrode (the short rod portion) is placed in the short rod positioning groove 3. If the other electrode (the short rod portion) cannot be placed in the short rod positioning groove 3, it indicates that the semi-finished insulator is unqualified. If the other electrode (the short rod portion) cannot be placed in the short rod positioning groove 3, it indicates that the semi-finished insulator is unqualified. If the test block 6 can be placed into the short rod positioning slot 3, the detection drive will be activated to drive the test block 6 to approach and insert into the short rod positioning slot 3. The other electrode (short rod part) will be inspected through the detection slot 7 of the test block 6. If the test block 6 collides with the other electrode (short rod part), it is a defective product. If the other electrode (short rod part) enters the detection slot 7 when the test block 6 is inserted into the short rod positioning slot 3, the product can be judged as qualified. After the surge arrester insulator semi-finished product is qualified after being inspected in the above way, it will be placed into the mold for injection. The sheath will not be eccentric, ensuring that the outer circumference thickness of the sheath is consistent, improving the product qualification rate, and increasing the product reliability. This is conducive to improving production efficiency and reducing production costs.

[0020] In this embodiment, a limiting block 9 is provided on one side of the short rod positioning groove 3, and an opening 10 is provided on the lower front side of the limiting block 9 for the detection plug 6 to pass through. Specifically, the limiting block 9 corresponds to the position of the detection groove 7. Under this arrangement, when the detection plug 6 is inserted into the short rod positioning groove 3, if the surge arrester insulator semi-finished product is a qualified product, after the limiting block 9 passes through the detection groove 7, the detection plug 6 is inserted into the short rod positioning groove 3 from the opening 10, and the other electrode (short rod part) of the surge arrester insulator semi-finished product enters the detection groove 7. The limiting block 9 can play a limiting role to ensure that the stroke of the detection plug 6 is correct.

[0021] In this embodiment, the detection drive includes a cylinder 11 and a slider 12. The slider 12 is slidably disposed on the base 1. The output end of the cylinder 11 is connected to one end of the slider 12, and the other end of the slider 12 is connected to one end of the detection plug 6. The cylinder 11 is used to drive the slider 12 to move back and forth, thereby driving the detection plug 6 to move back and forth. The base 1 is also provided with a limiting groove 13, and the lower end face of the slider 12 is slidably connected to the limiting groove 13. Specifically, under the above configuration, the cylinder 11 drives the slider 12 to move back and forth reciprocally, thereby driving the detection plug 6 to move back and forth reciprocally, facilitating the movement of the detection plug 6 to detect whether the surge arrester insulator semi-finished product is qualified.

[0022] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some changes or modifications to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and modifications made to the above embodiments based on the present utility model without departing from the scope of the present utility model shall fall within the scope of the present utility model.

Claims

1. A device for inspecting the dimensions of a lightning arrester insulator semi-finished product, characterized in that: The utility model provides a test device, including base, the test base of installation on the base and the test component of movable installation in the side of test base, the upper end face one side of test base is provided with short pole positioning slot, the upper end face other side of test base is provided with long pole positioning slot, be provided with interval groove between short pole positioning slot and long pole positioning slot, the test component includes detection drive part and detection plug block on, the output of detection drive part is connected with one end of detection plug block and drives detection plug block to be close to or away from test base, the one end of detection plug block close to test base is provided with detection groove, and detection groove corresponds with short pole positioning slot is set up.

2. The device for inspecting the size of a surge arrester insulator semi-product according to claim 1, characterized in that: The test base is further provided with a placement groove, and the two ends of the placement groove are respectively communicated with the short rod positioning groove and the long rod positioning groove.

3. The device for inspecting the size of a surge arrester insulator semi-product according to claim 2, characterized in that: The short rod positioning groove and the long rod positioning groove are respectively perpendicular to the placement groove.

4. The device for inspecting the size of a surge arrester insulator semi-product according to claim 1, characterized in that: The depth of the short rod positioning groove is greater than the depth of the long rod positioning groove.

5. The device for inspecting the size of a surge arrester insulator semi-product according to claim 1, characterized in that: One side of the short rod positioning groove is provided with a limiting block, and the front end of the limiting block is provided with an opening for the detection plug block to pass through.

6. The device for inspecting the size of a surge arrester insulator semi-product according to claim 1, characterized in that: The detection drive part includes a cylinder and a sliding block, the sliding block is slidingly arranged on the base, the output end of the cylinder is connected with one end of the sliding block, the other end of the sliding block is connected with one end of the detection plug block, and the cylinder is used to drive the sliding block to move forward and backward to drive the detection plug block to move forward and backward.

7. The device for inspecting the size of a surge arrester insulator semi-product according to claim 6, characterized in that: The base is further provided with a limiting sliding groove, and the lower end surface of the sliding block is slidingly connected in the limiting sliding groove.