Test fabric rag cutting machine

By combining a movable roller cutter and a rotating worktable, the problems of large workload and low detection accuracy caused by manual shearing are solved, and uniform fabric breaking and efficient detection are achieved.

CN223926096UActive Publication Date: 2026-02-17SHAOXING FANGYUAN INSPECTION TECH
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Patent Information

Application Number
CN202520216865.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2026-02-17
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

In existing technologies, the fabric breaking process relies on manual shearing, which results in a large workload, repetitive and tedious labor, and the fragments after shearing are of varying sizes, affecting the accuracy of detection.

Method used

It employs a movable roller cutter and a movable, rotating worktable. The roller cutter automatically cuts and rotates the fabric to achieve uniform fabric breakage. Combined with a pressure sensor to control the downward movement of the roller cutter, it ensures the cutting quality.

Benefits of technology

It improves the stability and detection accuracy of fabric breakage, increases the efficiency of fabric breakage, and ensures the uniformity of fabric breakage and the accuracy of detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile detection, and discloses a test fabric rag cutting machine which comprises a rack, a movable and rotary workbench is arranged on the lower portion of the rack, a rubber pad is arranged on the workbench, a hob is arranged above the rubber pad, and the hob is provided with a driving mechanism for driving the hob to ascend, descend and move. Movement of the hob and movement of the workbench are achieved through a linear module, and rotation of the workbench is driven by a gear and a rack. Through the movable hob and the movable and rotatable workbench, the test fabric can be automatically crushed into small sheet-shaped sample pieces with the same size, so that the detection precision, the cloth crushing efficiency and the cloth crushing stability are improved.
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Description

Technical Field

[0001] This utility model relates to the field of textile testing technology, and in particular to a test fabric shredder. Background Technology

[0002] In the field of testing technology, the conventional approach to testing various textile fabrics, sheet products, and materials for harmful components and pH values ​​involves manually breaking the fabric products into very small sizes, then using solvents to extract or separate the chemical components to be tested, purifying them, weighing them, and obtaining the test results.

[0003] The usual method for breaking down fabric products is to do it manually with scissors, cutting the fabric into pieces for testing. The drawbacks of manual operation are obvious: not only is the cutting work laborious and repetitive, but the pieces are also of varying sizes, which directly affects the accuracy of the testing process. Utility Model Content

[0004] The purpose of this invention is to provide a test fabric shredder that can automatically shred test fabric into small, equal-sized pieces using a movable roller and a movable, rotating worktable, thereby improving testing accuracy, shredding efficiency, and shredding stability.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0006] A test fabric shredder includes a frame, a movable and rotatable worktable at the lower part of the frame, a rubber pad on the worktable, a roller cutter above the rubber pad, and a drive mechanism for driving the roller cutter to lift and move.

[0007] Using the above technical solution, the test fabric is laid flat on a rubber mat, and the roller cutter is moved down so that its lower edge is against or below the upper surface of the rubber mat. Then the roller cutter moves left and right to cut the fabric. When the roller cutter moves to its limit position to the left or right, the roller cutter moves up to detach from the fabric, and the worktable moves a certain distance to cut the fabric into strips of equal width.

[0008] Then the worktable rotates 90 degrees, and the fabric on the rubber pad also rotates 90 degrees. The roller cutter moves left and right in a cycle. When the roller cutter reaches its limit position, it moves up and detaches from the fabric. Then the work platform moves a certain distance horizontally, thereby cutting the strip of fabric into multiple small pieces of fabric.

[0009] Preferably, the bottom of the worktable is fixed with a rotating shaft, which is rotatably connected to the slide. The slide is fixed on the slider of the Y-axis linear module, and the Y-axis linear module is fixed on the frame.

[0010] A gear coaxially mounted on the rotating shaft is fixed thereon, the gear meshing with a rack, the rack being fixed to the end of the telescopic rod of the telescopic cylinder, and the telescopic cylinder being fixed to the slide table. Both the Y-axis linear module and the telescopic cylinder are electrically connected to the controller.

[0011] The Y-axis linear module can drive the slider to move along the Y-axis, i.e., move back and forth. The telescopic cylinder drives the rack to move, the rack drives the gear to rotate, and the gear drives the worktable to rotate through the rotating shaft, thereby realizing the translation and rotation of the worktable.

[0012] Preferably, the worktable includes a square base plate, with a right-angled protrusion formed at each of the four corners of the square base plate; the rubber pad is placed between the four right-angled protrusions, thereby restricting the position of the rubber pad; the upper surface of the rubber pad is set higher than the right-angled protrusions, which can effectively prevent the hob from colliding with the worktable.

[0013] Preferably, the rubber pad is detachably connected to the worktable, and a groove is formed in the center of each of the four sides of the square base plate, so that the rubber pad can be easily removed from the worktable through the groove.

[0014] Preferably, the driving mechanism includes an X-axis linear module, a sliding seat is fixed on the slider of the X-axis linear module, multiple connecting rods are sleeved on the sliding seat, the lower ends of the connecting rods are fixed on the hob holder, and the hob is rotatably connected to the hob holder through a support shaft;

[0015] The hob holder and the sliding seat are connected by a pressure sensor;

[0016] The X-axis linear module is fixed on the telescopic rod of the Z-axis telescopic cylinder, which is fixed on the upper part of the frame. Both the pressure sensor and the Z-axis telescopic cylinder are electrically connected to the controller.

[0017] The Z-axis telescopic cylinder drives the X-axis linear module to achieve lifting and lowering. The slider of the X-axis linear module drives the roller cutter seat and roller cutter to move, thereby achieving translation. The pressure sensor can detect the magnitude of the supporting force of the rubber plate on the roller cutter. When the roller cutter moves downward, it presses against the rubber plate. The magnitude of the reaction force on the roller cutter determines the extent of the downward movement of the roller cutter.

[0018] Preferably, the roller cutter is formed with multiple axially evenly distributed ring cutters, and multiple ring cutters can cut multiple strips of fabric at once.

[0019] Preferably, the lower ends of the plurality of ring cutters of the roller are inserted into the relief groove of the pressing plate;

[0020] Guide rods are fixed at both ends of the pressure plate. The upper end of the guide rod is inserted into the guide tube, which is fixed to the end of the X-direction linear module. A compression spring is clamped between the lower end of the guide tube and the pressure plate.

[0021] The pressure plate first contacts the fabric with the roller cutter, thus pressing the fabric tightly to ensure the cutting quality of the fabric. When the worktable moves, the pressure plate needs to be detached from the test fabric by the Z-axis telescopic cylinder.

[0022] The outstanding effect of this utility model is:

[0023] Compared with existing technologies, the test fabric can be automatically broken into small pieces of equal size by a movable roller and a movable, rotating worktable, which improves the detection accuracy, fabric breaking efficiency and fabric breaking stability.

[0024] By setting multiple ring cutters on the roller cutter, the crushing efficiency can be further improved. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0026] Figure 2 for Figure 1 A magnified view of a specific area (A);

[0027] Figure 3 for Figure 1 A view about B;

[0028] Figure 4 This is a schematic diagram of the assembly of the hob and the support shaft of this utility model;

[0029] Figure 5 This is a schematic diagram of the structure of the workbench according to an embodiment of the present utility model.

[0030] Attached reference numeral: 10, rack;

[0031] 20. Worktable; 21. Rotary shaft; 22. Slide table; 23. Y-axis linear module; 24. Gear; 25. Rack; 26. Telescopic cylinder; 27. Rubber pad;

[0032] 201. Square substrate; 202. Right-angled protrusion; 203. Groove;

[0033] 30. Roller cutter; 31. Drive mechanism; 32. Pressing plate; 33. Guide rod; 34. Guide tube; 35. Compression spring;

[0034] 301, ring cutter;

[0035] 311. X-axis linear module; 312. Sliding seat; 313. Connecting rod; 314. Hob holder; 315. Support shaft; 316. Pressure sensor;

[0036] 321. Allowing space through groove;

[0037] 90. Experimental fabric. Detailed Implementation

[0038] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit the scope of this utility model.

[0039] The following is for reference Figures 1 to 5 The embodiments of this utility model are described below:

[0040] An experimental fabric shredder, such as Figure 1 As shown, the machine includes a frame 10, and a movable and rotatable worktable 20 is provided at the lower part of the frame 10. A rubber pad 27 is provided on the worktable 20, and a roller cutter 30 is provided above the rubber pad 27. The roller cutter 30 is provided with a drive mechanism 31 for driving it to lift and move.

[0041] Using the above technical solution, the test fabric is laid flat on a rubber mat, and the roller cutter is moved down so that its lower edge is against or below the upper surface of the rubber mat. Then the roller cutter moves left and right to cut the fabric. When the roller cutter moves to its limit position to the left or right, the roller cutter moves up to detach from the fabric, and the worktable moves a certain distance to cut the fabric into strips of equal width.

[0042] Then the worktable rotates 90 degrees, and the fabric on the rubber pad also rotates 90 degrees. The roller cutter moves left and right in a cycle. When the roller cutter reaches its limit position, it moves up and detaches from the fabric. Then the work platform moves a certain distance horizontally, thereby cutting the strip of fabric into multiple small pieces of fabric.

[0043] like Figure 1 As shown, the bottom of the workbench 20 in this embodiment is fixed with a rotating shaft 21, which is rotatably connected to the slide table 22. The slide table 22 is fixed on the slider of the Y-axis linear module 23, which is fixed on the frame 10.

[0044] A gear 24, coaxially arranged with the rotating shaft 21, is fixed on the shaft 21. The gear 24 meshes with a rack 25, which is fixed to the end of the telescopic rod of the telescopic cylinder 26. The telescopic cylinder 26 is fixed on the slide table 22. Both the Y-axis linear module 23 and the telescopic cylinder 26 are electrically connected to the controller.

[0045] The Y-axis linear module can drive the slider to move along the Y-axis, i.e., move back and forth. The telescopic cylinder drives the rack to move, the rack drives the gear to rotate, and the gear drives the worktable to rotate through the rotating shaft, thereby realizing the translation and rotation of the worktable.

[0046] like Figure 3 , Figure 5As shown, the worktable 20 in this embodiment includes a square base plate 201, and a right-angled block protrusion 202 is formed at each of the four corners of the square base plate 201; the rubber pad 27 is placed between the four right-angled block protrusions 202, thereby restricting the position of the rubber pad; the upper surface of the rubber pad 27 is set higher than the right-angled block protrusions 202, which can effectively prevent the hobbing cutter from colliding with the worktable.

[0047] In this embodiment, the rubber pad 27 is detachably connected to the workbench 20. A groove 203 is formed in the center of each of the four sides of the square base plate 201, which facilitates the removal of the rubber pad from the workbench.

[0048] like Figure 1 , Figure 2 , Figure 4 As shown, the drive mechanism 31 in this embodiment includes an X-axis linear module 311. A sliding seat 312 is fixed on the slider of the X-axis linear module 311. Multiple connecting rods 313 are sleeved on the sliding seat 312. The lower end of the connecting rod 313 is fixed on the hob holder 314. The hob 30 is rotatably connected to the hob holder 314 through a support shaft 315.

[0049] The hob holder 314 and the sliding seat 312 are connected by a pressure sensor 316;

[0050] The X-axis linear module 311 is fixed on the telescopic rod of the Z-axis telescopic cylinder 317, which is fixed on the upper part of the frame 10. The pressure sensor 316 and the Z-axis telescopic cylinder 317 are both electrically connected to the controller.

[0051] The Z-axis telescopic cylinder can drive the X-axis linear module 311 to achieve lifting and lowering. The slider of the X-axis linear module 311 drives the roller cutter seat and roller cutter to move, thereby achieving translation. The pressure sensor can detect the magnitude of the supporting force of the rubber plate on the roller cutter. When the roller cutter moves down, it presses against the rubber plate. The magnitude of the reaction force on the roller cutter determines the extent of the downward movement of the roller cutter.

[0052] like Figure 4 As shown, the roller cutter 30 of this embodiment has multiple axially evenly distributed ring cutters 301 formed on it. The multiple ring cutters can cut multiple strips of fabric at once.

[0053] like Figure 2 , Figure 3 As shown, the lower ends of the plurality of ring cutters 301 of the roller cutter 30 are inserted into the relief groove 321 of the pressing plate 32;

[0054] Guide rods 33 are fixed at both ends of the pressure plate 32. The upper end of the guide rod 33 is inserted into the guide tube 34, and the guide tube 34 is fixed at the end of the X-direction linear module 311. A compression spring 35 is clamped between the lower end of the guide tube 34 and the pressure plate 32.

[0055] The pressure plate first contacts the fabric with the roller cutter, thus pressing the fabric tightly to ensure the cutting quality of the fabric. When the worktable moves, the pressure plate needs to be detached from the test fabric by the Z-axis telescopic cylinder.

[0056] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model. These improvements and modifications assumed above should also be considered within the protection scope of the present utility model.

Claims

1. A test fabric shredder, comprising a frame (10), characterized in that: The lower part of the frame (10) is provided with a movable and rotatable worktable (20), a rubber pad (27) is provided on the worktable (20), a roller cutter (30) is provided above the rubber pad (27), and the roller cutter (30) is provided with a drive mechanism (31) to drive it to rise and move.

2. The experimental fabric shredder according to claim 1, characterized in that: The bottom of the worktable (20) is fixed with a rotating shaft (21), which is rotatably connected to the slide (22). The slide (22) is fixed on the slider of the Y-axis linear module (23). A gear (24) is fixed on the rotating shaft (21) and is coaxial with it. The gear (24) meshes with a rack (25). The rack (25) is fixed to the end of the telescopic rod of the telescopic cylinder (26). The telescopic cylinder (26) is fixed on the slide table (22).

3. The experimental fabric shredder according to claim 1, characterized in that: The workbench (20) includes a square base plate (201), and a right-angled block protrusion (202) is formed at each of the four corners of the square base plate (201); the rubber pad (27) is placed between the four right-angled block protrusions (202); the upper surface of the rubber pad (27) is set higher than the right-angled block protrusions (202).

4. The experimental fabric shredder according to claim 3, characterized in that: The rubber pad (27) is detachably connected to the workbench (20); The square substrate (201) has a groove (203) formed in the middle of each of its four sides.

5. The experimental fabric shredder according to claim 1, characterized in that: The drive mechanism (31) includes an X-axis linear module (311), a sliding seat (312) is fixed on the slider of the X-axis linear module (311), and multiple connecting rods (313) are sleeved on the sliding seat (312). The lower end of the connecting rod (313) is fixed on the hob holder (314), and the hob (30) is rotatably connected to the hob holder (314) through a support shaft (315). The hob holder (314) and the sliding seat (312) are connected by a pressure sensor (316); The X-axis linear module (311) is fixed on the telescopic rod of the Z-axis telescopic cylinder (317).

6. The experimental fabric shredder according to claim 5, characterized in that: The hobbing cutter (30) has multiple axially evenly distributed ring cutters (301) formed on it.

7. A test fabric shredder according to claim 6, characterized in that: The lower ends of the multiple ring cutters (301) of the roller cutter (30) are inserted into the relief groove (321) of the pressing plate (32); The two ends of the pressing plate (32) are fixed with guide rods (33), the upper end of the guide rods (33) is inserted into the guide tube (34), and the guide tube (34) is fixed to the end of the X-direction linear module (311); the lower end of the guide tube (34) is clamped between the pressing plate (32) and the pressure spring (35).