Feeding device of fuel injector shell detection equipment

By designing a high-efficiency fuel injector housing inspection and loading device, the problems of low loading efficiency and housing damage of existing equipment have been solved, realizing efficient and damage-free loading and unloading of fuel injector housings.

CN223926277UActive Publication Date: 2026-02-17STOBA (YANTAI) PRECISION MASCH COMPONENTS CO LTD
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Patent Information

Application Number
CN202520081711.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2026-02-17
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

Existing fuel injector housing inspection equipment is inefficient and prone to damaging fuel injector housings during the loading process.

Method used

A loading device comprising a support base, a bearing plate, a drive mechanism, a bearing block, a storage mechanism, and a robotic arm is designed. The device achieves efficient loading and unloading of fuel injector housings through the rotation of the bearing plate and the gripping of the robotic arm, and adopts an ejection unloading mechanism to avoid direct contact between the robotic arm and the housing.

Benefits of technology

This technology enables efficient loading and unloading of fuel injector housings, minimizing damage to the housings and improving testing efficiency.

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Abstract

The utility model discloses a feeding device of fuel injector shell detection equipment, which belongs to the field of fuel injector detection and comprises a supporting seat, a bearing disc, a driving mechanism, a bearing block, a storage mechanism and a manipulator. The bearing disc is horizontally arranged; the bearing disc is rotationally connected with the supporting seat; the driving mechanism is in transmission connection with the bearing disc and drives the bearing disc to intermittently rotate around the center of the bearing disc according to the detection rhythm; the bearing block is fixedly arranged at the circumferential edge of the bearing disc and synchronously rotates along with the bearing disc; a bearing hole for bearing a fuel injector shell is formed in the bearing block; the storage mechanism comprises a plurality of storage positions capable of storing fuel injector shells; the fuel injector shell is vertically stored in the storage position; and the manipulator is configured to grab the fuel injector shell in the storage position into the bearing hole. According to the feeding and discharging device, efficient feeding and discharging of the fuel injector shell can be achieved, and the fuel injector shell can be prevented from being damaged to the maximum extent.
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Description

Technical Field

[0001] This utility model relates to the field of fuel injector testing, and in particular to a loading device for fuel injector housing testing equipment. Background Technology

[0002] Fuel injectors are a key component of the engine's fuel supply system. Their main function is to inject fuel into the engine's intake manifold or combustion chamber in a precise amount and with the appropriate spray pattern. Accurate control of the fuel injector has a crucial impact on engine performance, fuel economy, and emissions. If the fuel injector malfunctions, such as becoming clogged, leaking, or exhibiting abnormal spray patterns, it can lead to problems such as reduced engine power, increased fuel consumption, engine vibration, or even failure to start.

[0003] Fuel injector housing inspection equipment is a device for external visual inspection of fuel injector housings. Existing fuel injector housing inspection equipment requires the use of a robotic arm to transport each fuel injector housing inspection device to the inspection position during the loading process, which results in a large number of robotic arm movements and low inspection efficiency.

[0004] In view of this, it is necessary to provide a new technical solution to solve the above problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this application provides a loading device for fuel injector housing detection equipment, which can realize efficient loading and unloading of fuel injector housings and can minimize damage to the fuel injector housings.

[0006] A loading device for a fuel injector housing inspection device includes:

[0007] Support base;

[0008] A support plate; the support plate is horizontally positioned; the support plate is rotatably connected to the support base;

[0009] A driving mechanism; the driving mechanism is connected to the carrier disk in a transmission manner, driving the carrier disk to rotate intermittently around its center according to the detection rhythm;

[0010] A support block; the support block is fixed to the circumferential edge of the support disk and rotates synchronously with the support disk; the support block is provided with a support hole for supporting the fuel injector housing;

[0011] Storage mechanism; the storage mechanism includes a plurality of storage slots for storing fuel injector housings; the fuel injector housings are vertically stored in the storage slots;

[0012] A robotic arm; the robotic arm is configured to grip the fuel injector housing of the storage location into the bearing hole.

[0013] Preferably, the support block comprises a block body; the support hole penetrates the block body vertically.

[0014] Preferably, the bearing hole includes a first bearing portion and a second bearing portion that are interconnected; the first bearing portion is located above the second bearing portion; and the diameter of the first bearing portion is larger than the diameter of the second bearing portion.

[0015] Preferably, the bearing hole further includes a third bearing portion communicating with the second bearing portion; the third bearing portion is located below the second bearing portion; and the diameter of the third bearing portion is smaller than the diameter of the second bearing portion.

[0016] Preferably, the block is further provided with fixing holes for fixing the support block to the support plate.

[0017] Preferably, it further includes an ejection and unloading mechanism for extending into the bearing hole to eject the fuel injector housing out of the bearing hole.

[0018] Preferably, the ejection and unloading mechanism includes a lifting component and an ejection rod fixedly connected to the moving end of the lifting component; the upper end of the ejection rod is provided with an ejection receiving cavity for accommodating the lower end of the fuel injector housing.

[0019] Compared with the prior art, this application has at least the following beneficial effects:

[0020] This invention enables efficient loading and unloading of fuel injector housings while minimizing damage to the fuel injector housings. Attached Figure Description

[0021] The following sections will describe some specific embodiments of the present invention in a detailed manner by way of example and not limitation, with reference to the accompanying drawings. The same reference numerals in the drawings denote the same or similar parts or components. Those skilled in the art should understand that these drawings are not necessarily drawn to scale.

[0022] In the attached image:

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the fuel injector housing structure that needs to be tested in this utility model;

[0025] Figure 3 This is a schematic diagram of the structure of the bearing block in this utility model;

[0026] Figure 4 This is a cross-sectional view showing the location of the bearing hole in the bearing block of this utility model;

[0027] Figure 5 This is a schematic diagram of the support block structure in this utility model, which is equipped with a fuel injector housing;

[0028] Figure 6 This is a schematic diagram showing the state of the ejector feeding mechanism ejecting the fuel injector housing in this utility model.

[0029] The above figures include the following reference numerals:

[0030] 10. Storage mechanism; 20. Drive mechanism; 30. Robotic arm; 40. Support base; 50. Bearing block; 51. Block body; 52. Bearing hole; 53. Fixing hole; 60. Bearing plate; 70. Ejection and unloading mechanism; 71. Lifting component; 72. Ejection rod; 100. Fuel injector housing; 101. Upper housing; 102. Housing platform stage; 103. Lower housing; 521. First bearing part; 522. Second bearing part; 523. Third bearing part. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions of this application will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0032] like Figures 1-5 As shown, a loading device for a fuel injector housing inspection equipment includes: a support base 40, a carrier plate 60, a drive mechanism 20, a carrier block 50, a storage mechanism 10, and a robot arm 30. The carrier plate 60 is horizontally arranged and rotatably connected to the support base 40. The drive mechanism 20 is drively connected to the carrier plate 60, driving the carrier plate 60 to rotate around its center. The carrier block 50 is fixed at the circumferential edge of the carrier plate 60 and rotates synchronously with the carrier plate 60. The carrier block 50 is provided with a carrier hole 52 for carrying a fuel injector housing 100. The storage mechanism 10 includes several storage positions for storing fuel injector housings 100, which are vertically stored in the storage positions. The robot arm 30 is configured to grasp the fuel injector housings 100 in the storage positions and place them into the carrier holes 52.

[0033] Driven by the drive mechanism 20, the carrier plate 60 rotates intermittently around the support base 40 according to the detection rhythm, so as to ensure that when the robot arm 30 is stopped, it can grab the fuel injector housing 100 stored in the storage mechanism 10 and place the fuel injector housing 100 in the carrier hole 52. When the carrier plate 60 rotates under the drive mechanism 20, it can transport the fuel injector housing 100 placed in the carrier hole 52 to the detection position.

[0034] It should be noted that the drive mechanism 20 is a drive motor, which is selected from existing finished motors based on the corresponding speed and torque, and will not be elaborated here.

[0035] In this embodiment, the fuel injector housing 100 is a rotating body, and its overall structure can be divided into an upper housing 101 and a lower housing 103. The outer diameter of the upper housing 101 is significantly larger than that of the lower housing 103. Furthermore, a housing platform stage 102 exists between the upper housing 101 and the lower housing 103. The outer diameters of the upper housing 101 and the lower housing 103 change significantly at the housing platform stage 102.

[0036] The support block 50 includes a block body 51, and a support hole 52 extends vertically through the block body 51. The support hole 52 includes a first support portion 521 and a second support portion 522 that are interconnected, and the first support portion 521 is located above the second support portion 522.

[0037] The inner diameter of the first supporting part 521 is adapted to the upper housing 101, so that the first supporting part 521 can fully accommodate the upper housing 101 and limit the outer diameter of the fuel injector housing 100, so that the fuel injector housing 100 remains vertical and will not tip over.

[0038] Similarly, the inner diameter of the second supporting portion 522 is adapted to the lower housing 103, so that the second supporting portion 522 can fully accommodate the lower housing 103 and limit the outer diameter of the fuel injector housing 100, so that the fuel injector housing 100 remains vertical and will not tip over.

[0039] Furthermore, since the outer diameter of the upper housing 101 is larger than the outer diameter of the lower housing 103, the diameter of the first bearing portion 521 is also larger than the diameter of the second bearing portion 522.

[0040] The block 51 is also provided with fixing holes 53 for fixing the support block 50 and the support plate 60. The support block 50 is fixedly connected to the support plate 60 by bolts passing through the fixing holes 53.

[0041] Preferably, the support block 50 is made of plastic material to prevent damage to the fuel injector housing 100 when it comes into contact with it.

[0042] During loading, the robotic arm 30 grabs the fuel injector housing 100 stored in the storage mechanism 10 and places the fuel injector housing 100 above the bearing hole 52, aligning the center of the fuel injector housing 100 with the center of the bearing hole 52. Then, the robotic arm 30 releases the fuel injector housing 100, allowing it to fall naturally into the bearing hole 52.

[0043] In another embodiment of this utility model, the bearing hole 52 further includes a third bearing portion 523 communicating with the second bearing portion 522. The third bearing portion 523 is located below the second bearing portion 522, and the diameter of the third bearing portion 523 is smaller than the diameter of the second bearing portion 522. The third bearing portion 523 can increase the adaptability of the bearing block 50, enabling the bearing block 50 to support fuel injector housings 100 of different specifications.

[0044] As another embodiment of this utility model, such as Figure 6 As shown, a fuel injector housing detection equipment loading device further includes an ejection and unloading mechanism 70 for extending into the bearing hole 52 to eject the fuel injector housing 100 out of the bearing hole 52.

[0045] The ejector unloading mechanism 70 includes a lifting component 71 and an ejector rod 72 fixedly connected to the moving end of the lifting component 71; the upper end of the ejector rod 72 is provided with an ejection receiving cavity for accommodating the lower end of the fuel injector housing 100. Relying on the lifting action of the ejector unloading mechanism 70, the fuel injector housing 100 can be ejected from the support block 50, effectively reducing the number of movements of the robot arm 30 and improving the unloading efficiency.

[0046] When the fuel injector housing 100 is pushed out of the bearing hole 52 by the ejector rod 72, the bearing effect of the receiving cavity prevents it from contacting the inner surface of the fuel injector housing 100, thus preventing damage to the inner surface of the fuel injector housing 100. At the same time, the limiting effect of the receiving cavity prevents the fuel injector housing 100 from moving unrestricted in the horizontal direction during the ejection process.

[0047] Preferably, the lifting component 71 is one of a lifting hydraulic cylinder, a lifting pneumatic cylinder, or an electric push rod.

[0048] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0049] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0050] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0051] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A loading device for a fuel injector housing testing equipment, characterized in that, include: Support base; Carrier plate; The bearing plate is horizontally positioned; the bearing plate is rotatably connected to the support base; Drive mechanism; The drive mechanism is connected to the carrier disk in a transmission manner, driving the carrier disk to rotate intermittently around its center according to the detection rhythm; A support block; the support block is fixed to the circumferential edge of the support disk and rotates synchronously with the support disk; the support block is provided with a support hole for supporting the fuel injector housing; Storage mechanism; the storage mechanism includes a plurality of storage slots for storing fuel injector housings; the fuel injector housings are vertically stored in the storage slots; A robotic arm; the robotic arm is configured to grip the fuel injector housing of the storage location into the bearing hole.

2. The fuel injector housing testing equipment loading device as described in claim 1, characterized in that, The supporting block includes a block body; the supporting hole penetrates the block body vertically.

3. The fuel injector housing inspection equipment loading device as described in claim 2, characterized in that, The bearing hole includes a first bearing portion and a second bearing portion that are interconnected; the first bearing portion is located above the second bearing portion; the diameter of the first bearing portion is larger than the diameter of the second bearing portion.

4. The fuel injector housing inspection equipment loading device as described in claim 3, characterized in that, The bearing hole further includes a third bearing portion that communicates with the second bearing portion; the third bearing portion is located below the second bearing portion; the diameter of the third bearing portion is smaller than the diameter of the second bearing portion.

5. The fuel injector housing inspection equipment loading device as described in claim 4, characterized in that, The block is also provided with fixing holes for fixing the support block to the support plate.

6. The fuel injector housing inspection equipment loading device as described in claim 1, characterized in that, It also includes an ejection and unloading mechanism for extending into the bearing hole to push the fuel injector housing out of the bearing hole.

7. The fuel injector housing testing equipment loading device as described in claim 6, characterized in that, The ejection and unloading mechanism includes a lifting component and an ejection rod fixedly connected to the moving end of the lifting component; the upper end of the ejection rod is provided with an ejection receiving cavity for accommodating the lower end of the fuel injector housing.