Network transformer wire hanging device

By integrating the functions of hanging, transferring, conveying, flattening and cutting, the network transformer hanging device solves the problem of cumbersome equipment replacement in the existing technology, realizes the integration of hanging, flattening and cutting, and improves production efficiency and quality.

CN223927206UActive Publication Date: 2026-02-17JIANGXI ZHONGCHUANG CORE MAGNETIC ELECTRONIC TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520181148.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-05
Publication Date
2026-02-17
Estimated Expiration
2035-02-05

AI Technical Summary

Technical Problem

In the current production of network transformers, different types of equipment are needed to perform wire hanging, flattening and cutting, which is cumbersome, increases costs and time, and affects production efficiency and quality.

Method used

Design a network transformer wire hanging device that integrates wire hanging, transfer, conveying, flattening and cutting functions into one unit. Through the coordinated work of rotating rod, hook, electromagnet, conveyor belt, pressure block and cutting block, the device achieves wire hanging, flattening and cutting in one unit.

Benefits of technology

It reduces the cost of hanging wires, improves production efficiency and quality, is easy to operate, and achieves integrated processing of hanging wires, flattening and cutting.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223927206U_ABST
    Figure CN223927206U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of network transformer production, in particular to a network transformer wire hanging device. According to the network transformer wire hanging device, a transformer can be hung, transferred and conveyed, meanwhile, a copper wire is flattened and cut, wire hanging, flattening and cutting are integrated, the wire hanging cost is reduced, the production efficiency and quality are improved, and use is convenient. A wire hanging device of a network transformer comprises a shell, a first motor and the like, and the left lower portion of the shell is connected with the first motor. According to the utility model, the rotating rod and the hook are used for hanging a wire, the electromagnet is used for adsorbing and transferring, the conveyor belt is used for rotating and conveying, the pressure block and the connecting frame are used for flattening, and the cutting block is used for moving and cutting, so that a copper wire can be flattened and cut while the transformer is hung and transferred and then conveyed; integration of thread hanging, flattening and cutting is achieved, the thread hanging cost is reduced, the production efficiency and quality are improved, and use is convenient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of network transformer manufacturing, and in particular to a network transformer wiring device. Background Technology

[0002] Network transformers are key components used in Ethernet and other network communication systems, playing a vital role in data transmission. Network transformer windings, also known as transformer windings or coils, are conductive coils wound around the core of the network transformer. These coils are an important part of the network transformer, responsible for achieving its functions such as electrical isolation, signal coupling, and impedance matching.

[0003] Current network transformer production typically involves first placing the network transformer on a wire-hanging device for wire hanging, then transferring it to a conveyor belt for transport to a flattening and cutting device for flattening and cutting. However, currently, different types of equipment are needed to perform the wire hanging, flattening, and cutting of the transformer, which is cumbersome and not only increases the cost of wire hanging but also consumes time, affecting production efficiency and quality, and making it inconvenient to use.

[0004] Therefore, it is necessary to design a network transformer wiring device that can simultaneously hang and transfer the transformer and flatten and cut the copper wire, achieving integrated hanging, flattening and cutting, reducing the cost of hanging, improving production efficiency and quality, and being easy to use. Utility Model Content

[0005] To overcome the shortcomings of current methods that require replacing different functional equipment to perform transformer wire hanging, flattening, and cutting, which are cumbersome, increase wire hanging costs, waste time, affect production efficiency and quality, and are inconvenient to use, this utility model provides a network transformer wire hanging device that can simultaneously hang and transfer transformers and transport them while flattening and cutting copper wires, achieving integrated wire hanging, flattening, and cutting, reducing wire hanging costs, improving production efficiency and quality, and providing ease of use.

[0006] The technical solution is as follows: A network transformer wire hanging device includes a housing, a first motor, a rotating rod, a hook, a first cylinder, a second motor, a first lead screw, a transfer assembly, a conveying and pressing assembly, and a cutting assembly. The first motor is connected to the lower left part of the housing, and the output shaft of the first motor passes through the housing and is connected to the rotating rod. The second motor is connected to the upper right side of the housing, and the output shaft of the second motor is connected to the first lead screw. The first lead screw is rotatably connected to the housing, and a connecting block is threaded onto the first lead screw. The connecting block is slidably connected to the housing. The lower side of the connecting block is connected to the first cylinder, and a hook is connected to the telescopic end of the first cylinder. The lower right inner side of the housing is provided with a transfer assembly for transferring the network transformer. The housing is provided with a conveying and pressing assembly for conveying the transformer while flattening the copper wire. The lower middle inner side of the housing is provided with a cutting assembly for cutting and collecting excess copper wire on the transformer.

[0007] Furthermore, the hook is J-shaped.

[0008] Furthermore, the transfer assembly includes a third motor, a second lead screw, a slider, a first electric push rod, and an electromagnet. The third motor is connected to the inner side of the lower right part of the housing. The output shaft of the third motor passes through the housing and is connected to the second lead screw. The second lead screw is rotatably connected to the housing. The slider is threadedly connected to the second lead screw. The slider is slidably connected to the housing. The first electric push rod is connected to the left side of the slider. An electromagnet is connected to the telescopic end of the first electric push rod.

[0009] Furthermore, the conveying and extrusion assembly includes a support frame, a fourth motor, rollers, a conveyor belt, a second electric push rod, a dual-axis motor, a third lead screw, and pressure blocks. The support frame is connected to the bottom of the housing. The fourth motor is connected to the front right side of the support frame. Rollers are rotatably connected to both the front and rear parts of the support frame. The front roller is connected to the output shaft of the fourth motor. A conveyor belt is wound between the rollers. The second electric push rod is connected to the inner side of the upper part of the housing. A connecting frame is provided on the telescopic end of the second electric push rod. A dual-axis motor is connected to the middle of the connecting frame. A third lead screw is connected to the output shafts of both the left and right sides of the dual-axis motor. The third lead screw is rotatably connected to the connecting frame. Pressure blocks are threadedly connected to the third lead screw. The pressure blocks are slidably connected to the connecting frame.

[0010] Furthermore, the support frame is in the shape of a fence.

[0011] Furthermore, the cutting assembly includes a support base, a third electric push rod, a second cylinder, a slide rail, a cutting block, and a waste collection box. The support base is connected to the inner side of the lower part of the outer shell. The second cylinder is connected to both the left and right sides of the support base. The extension and retraction ends of the second cylinders are connected to slide rails, which are in contact with the support base. The third electric push rod is connected to both the upper and lower sides of the slide rail. The output shaft of the third electric push rod passes through the slide rail on the same side and is connected to the cutting block. The cutting block is in contact with the slide rail on the same side. A waste collection box is placed at the lower part of the support base.

[0012] Beneficial effects: 1. This utility model uses a rotating rod and hook to hang the wire, an electromagnet to attract and transfer it, a conveyor belt to transport it, a pressure block and connecting frame to flatten it, and a cutting block to cut it. This allows for the simultaneous hanging, transferring, and transporting of the transformer while flattening and cutting the copper wire, achieving integrated hanging, flattening, and cutting. This reduces the cost of hanging the wire, improves production efficiency and quality, and is easy to use.

[0013] 2. This utility model uses a third electric push rod to drive the cutting block to move inward simultaneously and contact the excess copper wire for cutting, so that the excess copper wire falls into the waste collection box for collection. This allows the excess copper wire to be collected during the cutting process, which facilitates the handling of the copper wire and reduces the difficulty of subsequent cleaning. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a schematic cross-sectional view of the device of this utility model.

[0016] Figure 3 This is a three-dimensional structural diagram of the first motor and the first lead screw of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the second lead screw and electromagnet components of this utility model.

[0018] Figure 5 This is a three-dimensional structural diagram of the conveyor belt and third motor components of this utility model.

[0019] Figure 6 This is a three-dimensional structural diagram of the second electric push rod and the third lead screw of this utility model.

[0020] Figure 7 This is a three-dimensional structural diagram of the clamping block and guide groove of this utility model.

[0021] The components are: 1-outer shell, 2-first motor, 3-rotating rod, 4-hook, 5-first cylinder, 6-second motor, 7-first lead screw, 8-third motor, 9-second lead screw, 10-slider, 11-first electric push rod, 12-electromagnet, 13-support frame, 14-fourth motor, 15-roller, 16-conveyor belt, 17-second electric push rod, 18-dual-axis motor, 19-third lead screw, 20-pressure block, 21-support base, 22-third electric push rod, 23-second cylinder, 24-slide rail, 25-cutting block, 26-waste collection box. Detailed Implementation

[0022] The present invention will be further described below with reference to specific embodiments. It should also be noted that, unless otherwise explicitly specified and limited, terms such as "setting," "installing," "connecting," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in the present invention based on the specific circumstances.

[0023] A network transformer connection device, such as Figures 1-7As shown, the device includes a housing 1, a first motor 2, a rotating rod 3, a hook 4, a first cylinder 5, a second motor 6, a first lead screw 7, a third motor 8, a second lead screw 9, a slider 10, a first electric push rod 11, an electromagnet 12, a support frame 13, a fourth motor 14, a roller 15, a conveyor belt 16, a second electric push rod 17, a dual-axis motor 18, a third lead screw 19, a pressure block 20, a support base 21, a third electric push rod 22, a second cylinder 23, a slide rail 24, a cutting block 25, and a waste collection box 26. The first motor 2 is connected to the lower left of the housing 1, and the output shaft of the first motor 2 passes through the housing 1 and is connected to the rotating rod 3. The upper right side of the housing 1 is connected to... A second motor 6 is connected to the housing 1. A first lead screw 7 is connected to the output shaft of the second motor 6. The first lead screw 7 is rotatably connected to the housing 1. A connecting block is threaded onto the first lead screw 7 and slidably connected to the housing 1. A first cylinder 5 is connected to the lower side of the connecting block. A hook 4 (J-shaped) is connected to the telescopic end of the first cylinder 5. A third motor 8 is connected to the lower right inner side of the housing 1. The output shaft of the third motor 8 passes through the housing 1 and is connected to a second lead screw 9. The second lead screw 9 is rotatably connected to the housing 1. A slider 10 is threaded onto the second lead screw 9 and slidably connected to the housing 1. A first electric motor 10 is connected to the left side of the slider 10. The first electric push rod 11 has an electromagnet 12 connected to its telescopic end. A support frame 13, which is lattice-shaped, is connected to the bottom of the housing 1. A fourth motor 14 is connected to the front right side of the support frame 13. Rollers 15 are rotatably connected to both the front and rear parts of the support frame 13. The front roller 15 is connected to the output shaft of the fourth motor 14. A conveyor belt 16 is wound between the rollers 15. A second electric push rod 17 is connected to the inner side of the upper middle part of the housing 1. A connecting frame is provided on the telescopic end of the second electric push rod 17. A dual-axis motor 18 is connected to the middle of the connecting frame. A third lead screw 19 is connected to the output shafts of both the left and right sides of the dual-axis motor 18. All rods 19 are rotatably connected to the connecting frame. All third lead screws 19 are threadedly connected to pressure blocks 20. All pressure blocks 20 are slidably connected to the connecting frame. A support base 21 is connected to the inner side of the lower part of the outer casing 1. A second cylinder 23 is connected to both the left and right sides of the support base 21. A slide rail 24 is connected to the telescopic end of the second cylinder 23. The slide rail 24 is in contact with the support base 21. A third electric push rod 22 is connected to both the upper and lower sides of the slide rail 24. The output shaft of the third electric push rod 22 passes through the slide rail 24 on the same side and is connected to a cutting block 25. The cutting block 25 is in contact with the slide rail 24 on the same side. A waste collection box 26 is placed at the lower part of the support base 21.

[0024] When it is necessary to connect a network transformer, this device can be used. The outer casing 1 is brought into contact with the ground, and the transformer is then placed on the rotating rod 3. Next, copper wire is wound around the transformer's pins, and then the copper wire is wrapped around the hook 4 (J-shaped). The second motor 6 is then started, driving the first lead screw 7 to rotate. The screw thread causes the connecting block to move, which in turn moves the first cylinder 5, causing the hook 4 to move and the copper wire to engage with the pin. Subsequently, the second motor 6 reverses its operation, causing the first lead screw 7 to rotate in the opposite direction. The screw thread causes the connecting block to move in the opposite direction, which in turn moves the first cylinder 5 in the opposite direction, causing the hook 4 to move in the opposite direction and the copper wire to engage with the pin on the other side. Then, the first motor 2 is started, and the first... Motor 2 drives the rotating rod 3 to rotate, which in turn drives the transformer to rotate for winding. This process is repeated to continue winding. As the number of turns of copper wire on the transformer increases, the first cylinder 5 is activated, which moves the hook 4 to move, thus winding the next layer of wire and connecting the network transformer. After winding, the first motor 2 and the second motor 6 are turned off. The copper wire is then cut using a cutting tool. The first electric push rod 11 is then activated, causing the electromagnet 12 to move and contact the transformer, energizing it for attraction. The first electric push rod 11 then reverses its operation, causing the electromagnet 12 to move in the opposite direction and reset, disengaging the transformer from the rotating rod 3. Finally, the third motor 8 is activated... The third motor 8 drives the second lead screw 9 to rotate, causing the slider 10 to move under the action of the thread. This, in turn, moves the first electric push rod 11 and the electromagnet 12, causing the transformer to move. When the transformer moves to the vicinity of the conveyor belt 16, the third motor 8 is turned off, and the first electric push rod 11 is started, causing the electromagnet 12 to move. This moves the transformer above the conveyor belt 16, and then the electromagnet 12 is de-energized, allowing the transformer to be placed on the conveyor belt 16. Next, the third motor 8 reverses its operation, causing the second lead screw 9 to rotate in the opposite direction. This, in turn, causes the slider 10 to move in the opposite direction under the action of the thread, thereby causing the first electric push rod 11 and the electromagnet 12 to move in the opposite direction and reset. Subsequently, the fourth motor 14 on the support frame 13, which is a grid-shaped structure, is started. The four motors 14 drive the front rollers 15 to rotate, causing the conveyor belt 16 to rotate, which in turn causes the rear rollers 15 to rotate, thus conveying the transformer. When the transformer reaches the area below the connecting frame, the dual-axis motor 18 is activated, which drives the third lead screw 19 to rotate. Under the action of the screw, the pressure block 20 moves. After moving to the appropriate position, the second electric push rod 17 is activated, which drives the connecting frame and the pressure block 20 to move and contact the transformer, thereby flattening the copper wire wound on the transformer and the excess copper wire on both sides. After flattening, the second electric push rod 17 reverses its operation, causing the connecting frame and the pressure block 20 to move in the opposite direction and reset. Then, the second cylinder 23 is activated, which drives the slide rail 24 to move.The third electric push rod 22 and the cutting block 25 are moved to the appropriate position. The third electric push rod 22 then moves the cutting block 25 inwards to contact and cut the excess copper wire, causing it to fall into the waste collection box 26 for collection. The third electric push rod 22 then reverses its operation, causing the cutting block 25 to move outwards to reset. The second cylinder 23 then reverses its operation, causing the slide rail 24 and the cutting block 25 to move in the opposite direction and reset. The transformer is then transported by the rotating conveyor belt 16 from the outside... The rear of shell 1 falls out for collection. Then, the above operations are repeated for wire hanging, transfer, conveying, flattening, and cutting of the transformers until all transformers are wired. This allows for simultaneous wire hanging, transfer, and conveying of the transformers while simultaneously flattening and cutting the copper wires, achieving integrated wire hanging, flattening, and cutting. This reduces wire hanging costs, improves production efficiency and quality, and is easy to use. After processing, the waste collection box 26 is removed, and the waste in the waste collection box 26 is emptied. This allows for the collection of excess copper wire during the cutting process, facilitating copper wire processing and reducing the difficulty of later cleaning.

[0025] Although the present invention has been described with reference to exemplary embodiments, it should be understood that the present invention is not limited to the disclosed exemplary embodiments. The scope of the following claims should be given the broadest interpretation in order to cover all variations and equivalent structures and functions.

Claims

1. A network transformer connection device, characterized in that: The assembly includes a housing (1), a first motor (2), a rotating rod (3), a hook (4), a first cylinder (5), a second motor (6), a first lead screw (7), a transfer assembly, a conveying and extrusion assembly, and a cutting assembly. The first motor (2) is connected to the lower left of the housing (1). The output shaft of the first motor (2) passes through the housing (1) and is connected to the rotating rod (3). The second motor (6) is connected to the upper right of the housing (1). The first lead screw (7) is connected to the output shaft of the second motor (6). The first lead screw (7) rotates with the housing (1). Connected to the first lead screw (7), a connecting block is connected by a thread. The connecting block is slidably connected to the outer shell (1). A first cylinder (5) is connected to the lower side of the connecting block. A hook (4) is connected to the telescopic end of the first cylinder (5). A transfer component for transferring the network transformer is provided on the lower right inner side of the outer shell (1). A conveying and pressing component for flattening the copper wire while conveying the transformer is provided on the outer shell (1). A cutting component for cutting and collecting the excess copper wire on the transformer is provided on the lower middle inner side of the outer shell (1).

2. The network transformer connection device according to claim 1, characterized in that: The hook (4) is J-shaped.

3. A network transformer connection device according to claim 2, characterized in that: The transfer assembly includes a third motor (8), a second lead screw (9), a slider (10), a first electric push rod (11), and an electromagnet (12). The third motor (8) is connected to the inner side of the lower right part of the outer casing (1). The output shaft of the third motor (8) passes through the outer casing (1) and is connected to the second lead screw (9). The second lead screw (9) is rotatably connected to the outer casing (1). The slider (10) is threadedly connected to the second lead screw (9). The slider (10) is slidably connected to the outer casing (1). The first electric push rod (11) is connected to the left side of the slider (10). The electromagnet (12) is connected to the telescopic end of the first electric push rod (11).

4. A network transformer connection device according to claim 3, characterized in that: The conveying and extrusion assembly includes a support frame (13), a fourth motor (14), rollers (15), a conveyor belt (16), a second electric push rod (17), a dual-axis motor (18), a third lead screw (19), and a pressure block (20). The support frame (13) is connected to the bottom of the housing (1). The fourth motor (14) is connected to the front right side of the support frame (13). Rollers (15) are rotatably connected to both the front and rear parts of the support frame (13). The front roller (15) is connected to the output shaft of the fourth motor (14). A conveyor belt (16) is wound around (15). A second electric push rod (17) is connected to the inner side of the upper part of the outer shell (1). A connecting frame is provided on the telescopic end of the second electric push rod (17). A dual-axis motor (18) is connected in the middle of the connecting frame. A third lead screw (19) is connected to the output shafts of the left and right sides of the dual-axis motor (18). The third lead screw (19) is rotatably connected to the connecting frame. A pressure block (20) is threadedly connected to the third lead screw (19). The pressure block (20) is slidably connected to the connecting frame.

5. A network transformer connection device according to claim 4, characterized in that: The support frame (13) is in the shape of a fence.

6. A network transformer connection device according to claim 5, characterized in that: The cutting assembly includes a support base (21), a third electric push rod (22), a second cylinder (23), a slide rail (24), a cutting block (25), and a waste collection box (26). The support base (21) is connected to the inner side of the lower part of the outer shell (1). The second cylinder (23) is connected to both the left and right sides of the support base (21). The slide rail (24) is connected to the telescopic end of the second cylinder (23). The slide rail (24) is in contact with the support base (21). The third electric push rod (22) is connected to both the upper and lower sides of the slide rail (24). The output shaft of the third electric push rod (22) passes through the slide rail (24) on the same side and is connected to the cutting block (25). The cutting block (25) is in contact with the slide rail (24) on the same side. The waste collection box (26) is placed at the lower part of the support base (21).