Adjustable brick tea demolding device
By introducing springs and dampers for buffer protection in the tea brick demolding device, and combining this with motor adjustment of the collection box height, the problems of collision damage and manual climbing during the tea brick collection process are solved, thus improving the practicality of the device.
Patent Information
- Application Number
- CN202520313006.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Existing tea brick demolding devices are prone to damage from collisions when collecting tea bricks, and the tea bricks are at a fixed height after collection, requiring manual climbing to retrieve them, making them less practical.
A tea brick demolding device was designed, which includes a base, a collection box, a storage rack, and protective components. It uses springs and dampers for buffer protection and a motor to adjust the height of the collection box to facilitate the collection and retrieval of tea bricks.
It effectively prevents tea bricks from being damaged by collisions during collection, and by adjusting the height of the collection box, it reduces the need for manual climbing operations, thus improving the practicality of the device.
Smart Images

Figure CN223929419U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tea processing technology, specifically to an adjustable tea brick demolding device. Background Technology
[0002] Tea bricks are tea products made by pressing tea leaves, tea stems, and sometimes tea dust into blocks. Because they resemble bricks in shape, they are also called brick tea or steamed and pressed tea. Tea bricks are mainly used for storage and transportation. Due to their stable shape, they are easy to stack and package. After being pressed into shape, tea bricks need to be demolded.
[0003] Existing patent CN215936155U discloses an adjustable tea brick demolding device, relating to the field of tea processing equipment. It includes an installation box and a tea brick collection box. Two slide rails are symmetrically arranged on the inner wall of the installation box, with sliders slidingly engaged on the slide rails. A lifting plate is positioned between the two sliders, and two hydraulic cylinders are mounted on the lifting plate. The hydraulic cylinders are connected to a fixed platform, which is equipped with four support columns and a demolding electric cylinder. The demolding electric cylinder is connected to a demolding template. Workers add tea leaves to the mold for pressing, and after pressing, the tea bricks are demolded. After demolding, the device uses hydraulic cylinders to raise the overall height, facilitating the automatic layering and placement of different varieties of tea bricks into their corresponding tea brick collection boxes. Since the lifting height of the hydraulic cylinders is limited, to ensure stable storage of demolded tea bricks even in the highest tea brick collection box, slide rails and sliders are added to the hydraulic cylinders to further increase the lifting height, achieving height adjustment.
[0004] While existing tea brick demolding devices can collect tea bricks of different tea types, the weight of the tea bricks makes them prone to collisions and damage as they fall into the collection box. Furthermore, the height of the collected tea bricks remains fixed, requiring manual climbing to retrieve them, thus reducing their practicality. Utility Model Content
[0005] The purpose of this utility model is to provide an adjustable tea brick demolding device to solve the problems mentioned in the background art. Although the existing tea brick demolding devices can collect tea bricks of different teas, the tea bricks are prone to collision and damage when falling into the collection box due to their weight. In addition, the height of the collected tea bricks is fixed, requiring manual climbing to retrieve them, which reduces their practicality.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an adjustable tea brick demolding device, comprising a base and a collection box, wherein a storage rack is fixedly connected to the top of the base, a protective component is provided inside the storage rack, and an adjustment component is provided between the base and the storage rack;
[0007] The protective component includes multiple placement openings evenly arranged inside the storage rack, movable slots respectively opened on both sides of the bottom of the placement openings, a movable rod disposed in the movable slot, a placement plate fixedly connected to the top of the movable rod, a connecting slot opened on the top of the placement plate, a connecting block fixedly connected to the bottom of the collection box, a first spring sleeved on the outside of the movable rod, and a damper disposed between the placement plate and the placement opening. The two ends of the damper are fixedly connected to the placement opening and the placement plate respectively, the two ends of the first spring are fixedly connected to the placement plate and the placement opening respectively, and the movable rod is slidably connected to the movable slot.
[0008] Preferably, the adjusting component includes a first vertical plate fixedly connected to one side of the top of the base, an adjusting groove formed on one side of the first vertical plate, an adjusting block disposed in the adjusting groove, a lead screw connected to the adjusting block, and a motor fixedly connected to the top of the lead screw. The lead screw is screwed to the adjusting block, the lead screw is rotatably connected to the first vertical plate, and the adjusting block is fixedly connected to the storage rack.
[0009] Preferably, a fixed seat is fixedly connected to one side of the top of the base, a lower mold is fixedly connected to the top of the fixed seat, a cavity is opened on the top of the lower mold, a cavity is opened inside the lower mold, a first cylinder is fixedly connected to the bottom of the cavity, and a stripping template is fixedly connected to the output end of the first cylinder.
[0010] Preferably, guide grooves are provided on both sides of the placement opening, and guide blocks are fixedly connected to both sides of the placement plate, with the guide blocks slidably connected to the guide grooves.
[0011] Preferably, a second vertical plate is fixedly connected to the top of the base on the side away from the first vertical plate. A support groove is provided on one side of the second vertical plate, and a support block is slidably connected in the support groove. The support block is fixedly connected to the placement plate.
[0012] Preferably, a second spring is fixedly connected to the bottom of the guide block, and the bottom of the second spring is fixedly connected to the bottom of the guide groove.
[0013] Preferably, a fixing plate is fixedly connected to one side of the top of the lower mold, a second cylinder is fixedly connected to one side of the fixing plate, and a push plate is fixedly connected to the output end of the second cylinder.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. By setting a base, a collection box, a storage rack, and protective components, tea bricks can be moved from the lower mold into the collection box. The tea bricks can push the collection box to move, and the collection box can drive the placement plate to move. This causes the first spring and the second spring to deform. The first spring, the second spring, and the damper can buffer the impact, thereby protecting the tea bricks and preventing them from being damaged by collisions. This greatly improves the practicality of the device.
[0016] 2. By incorporating an adjustment mechanism, the motor can control the rotation of a lead screw, which in turn controls the vertical movement of an adjustment block. This, in turn, moves the storage rack vertically, causing multiple collection boxes to move upwards. This facilitates the placement of tea bricks of different tea types into collection boxes at different heights. Once collection is complete, the motor can reverse, causing the storage rack to move downwards and reset, making it easier to retrieve tea bricks without having to climb, thus further enhancing practicality. Attached Figure Description
[0017] Figure 1 A three-dimensional structural schematic diagram provided for this utility model;
[0018] Figure 2 Front view provided for this utility model;
[0019] Figure 3 Provided by this utility model Figure 2 A three-dimensional cross-sectional view at point AA;
[0020] Figure 4 Provided by this utility model Figure 3 Enlarged view of point C in the middle;
[0021] Figure 5 Provided by this utility model Figure 2 3D cross-sectional view at point BB.
[0022] In the diagram: 1. Base; 11. Collection box; 12. Storage rack; 21. Placement opening; 22. Moving groove; 23. Moving rod; 24. Placement plate; 25. Connecting groove; 26. Connecting block; 27. First spring; 28. Damper; 31. First vertical plate; 32. Adjusting groove; 33. Adjusting block; 34. Lead screw; 35. Motor; 41. Fixed seat; 42. Lower mold; 43. Cavity; 44. Cavity body; 45. First cylinder; 46. Demolding plate; 51. Guide groove; 52. Guide block; 61. Second vertical plate; 62. Support groove; 63. Support block; 71. Second spring; 81. Fixed plate; 82. Second cylinder; 83. Push plate. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 as well as Figure 5This utility model provides a technical solution: an adjustable tea brick demolding device, including a base 1 and a collection box 11. A storage rack 12 is fixedly connected to the top of the base 1. A protective component is provided inside the storage rack 12. An adjusting component is provided between the base 1 and the storage rack 12. The protective component includes a plurality of placement openings 21 evenly arranged inside the storage rack 12, movable grooves 22 respectively opened on both sides of the bottom of the placement openings 21, a movable rod 23 provided in the movable grooves 22, a placement plate 24 fixedly connected to the top of the movable rod 23, a connecting groove 25 opened on the top of the placement plate 24, a connecting block 26 fixedly connected to the bottom of the collection box 11, a first spring 27 sleeved on the outside of the movable rod 23, and a connecting block 26 provided between the placement plate 24 and the placement openings 21. A damper 28 is connected between the base 1 and the placement plate 24. The two ends of the damper 28 are fixedly connected to the placement port 21 and the placement plate 24, respectively. The two ends of the first spring 27 are fixedly connected to the placement plate 24 and the placement port 21, respectively. A moving rod 23 is slidably connected to a moving groove 22. A connecting block 26 can be inserted into the connecting groove 25 to connect the collection box 11 and the placement plate 24. The tea brick can fall into the collection box 11. When the collection box 11 is impacted, it can move downwards, which in turn can move the placement plate 24 downwards, thus compressing the first spring 27 and deforming it. The first spring 27 and the damper 28 can buffer the impact, thus protecting the tea brick from collision damage. A fixed seat 41 is fixedly connected to one side of the top of the base 1. A lower mold 42 is fixedly connected to the top of the mold. A cavity 43 is opened at the top of the lower mold 42, and a cavity 44 is opened inside the lower mold 42. A first cylinder 45 is fixedly connected to the bottom of the cavity 44. A demolding template 46 is fixedly connected to the output end of the first cylinder 45. The cavity 43 can facilitate the pressing and forming of the tea brick. When the first cylinder 45 is activated, it can push the demolding template 46 to move vertically. The demolding template 46 can push the tea brick to move out of the cavity 43. A fixing plate 81 is fixedly connected to one side of the top of the lower mold 42. A second cylinder 82 is fixedly connected to one side of the fixing plate 81. A push plate 83 is fixedly connected to the output end of the second cylinder 82. When the second cylinder 82 is activated, it can push the push plate 83 to move. The movement of the push plate 83 can push the tea brick into the collection box 11. Inside, to facilitate the collection of tea bricks, guide grooves 51 are provided on both sides of the placement opening 21. Guide blocks 52 are fixedly connected to both sides of the placement plate 24. The guide blocks 52 are slidably connected to the guide grooves 51. The vertical movement of the placement plate 24 can drive the guide blocks 52 to move synchronously. The guide blocks 52 can guide the placement plate 24 and prevent the placement plate 24 and the collection box 11 from tilting. A second spring 71 is fixedly connected to the bottom of the guide block 52. The bottom of the second spring 71 is fixedly connected to the bottom of the guide groove 51. The vertical movement of the guide block 52 can compress the second spring 71 to deform it. The elasticity of the second spring 71 can further improve the buffering performance, thereby further improving the protection performance of the tea bricks.
[0025] Please see Figure 1 , Figure 2 , Figure 3 as well as Figure 4 The adjustment components include a first vertical plate 31 fixedly connected to one side of the top of the base 1, an adjustment groove 32 formed on one side of the first vertical plate 31, an adjustment block 33 disposed in the adjustment groove 32, a lead screw 34 connected to the adjustment block 33, and a motor 35 fixedly connected to the top of the lead screw 34. The lead screw 34 is screwed to the adjustment block 33 and rotatably connected to the first vertical plate 31. The adjustment block 33 is fixedly connected to the storage rack 12. When the motor 35 is started, it can drive the lead screw 34 to rotate, which can drive the adjustment block 33 to move vertically, thereby driving the storage rack 12 and the collection box 11 to move vertically, allowing different types of tea bricks to be stored sequentially. When placed in collection boxes 11 at different heights, the motor 35 reverses, which can drive the lead screw 34 to reverse, thereby causing the storage rack 12 and collection box 11 to move down and reset, making it easier for workers to take out different types of tea bricks without having to climb. A second vertical plate 61 is fixedly connected to the top of the base 1 on the side away from the first vertical plate 31. A support groove 62 is opened on one side of the second vertical plate 61, and a support block 63 is slidably connected in the support groove 62. The support block 63 is fixedly connected to the placement plate 24. The movement of the storage rack 12 can drive the support block 63 to move synchronously. The support block 63 can guide the vertical movement of the storage rack 12 and prevent the storage rack 12 from shifting.
[0026] Working principle: During operation, the connecting block 26 at the bottom of the collection box 11 is inserted into the connecting groove 25, connecting and fixing the collection box 11 to the placement plate 24. Then, the tea brick can be pressed and formed. The first cylinder 45 is activated, which pushes the demolding plate 46 upward, thereby removing the tea brick from the cavity 43. Then, the second cylinder 82 is activated, which pushes the push plate 83 to move. The push plate 83 moves the tea brick, causing it to fall into the collection box 11. The tea brick pushes the collection box 11 downward, which in turn moves the placement plate 24 downward. The downward movement of the placement plate 24 moves the guide block 52, simultaneously compressing the first spring 27 and deforming it. The downward movement of the guide block 52 compresses the second spring 71 and deforms it. The impact is buffered by the first spring 27, the second spring 71, and the damper 28. The device can protect tea bricks from damage. After processing one type of tea brick, the motor 35 is started, which drives the lead screw 34 to rotate. The rotation of the lead screw 34 drives the adjusting block 33 to move upward, which in turn drives the storage rack 12 to move upward. The movement of the storage rack 12 drives the collection box 11 to move, thus moving the empty collection box 11 to the lower mold 42 position, where tea bricks can be collected again. When the collection box 11 is full, the motor 35 reverses, which drives the lead screw 34 to reverse, thus driving the storage rack 12 to move downward and reset, allowing multiple collection boxes 11 to move downward and reset, making it easier to retrieve the tea bricks from the multiple collection boxes 11. The above is the working process of the entire device. Any content not described in detail in this specification belongs to the prior art known to those skilled in the art.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An adjustable tea brick demolding device, comprising a base (1) and a collection box (11), characterized in that: A storage rack (12) is fixedly connected to the top of the base (1), and a protective component is provided inside the storage rack (12). An adjustment component is provided between the base (1) and the storage rack (12). The protective components include multiple placement openings (21) evenly arranged in the storage rack (12), movable slots (22) respectively opened on both sides of the bottom of the placement openings (21), movable rods (23) provided in the movable slots (22), placement plates (24) fixedly connected to the top of the movable rods (23), connecting slots (25) opened on the top of the placement plates (24), connecting blocks (26) fixedly connected to the bottom of the collection box (11), a first spring (27) sleeved on the outside of the movable rods (23), and a damper (28) provided between the placement plates (24) and the placement openings (21). The two ends of the damper (28) are fixedly connected to the placement openings (21) and the placement plates (24) respectively. The two ends of the first spring (27) are fixedly connected to the placement plates (24) and the placement openings (21) respectively. The movable rods (23) are slidably connected to the movable slots (22).
2. The adjustable tea brick demolding device according to claim 1, characterized in that: The adjustment component includes a first vertical plate (31) fixedly connected to one side of the top of the base (1), an adjustment groove (32) opened on one side of the first vertical plate (31), an adjustment block (33) provided in the adjustment groove (32), a lead screw (34) connected to the adjustment block (33), and a motor (35) fixedly connected to the top of the lead screw (34). The lead screw (34) is screwed to the adjustment block (33), the lead screw (34) is rotatably connected to the first vertical plate (31), and the adjustment block (33) is fixedly connected to the storage rack (12).
3. The adjustable tea brick demolding device according to claim 1, characterized in that: A fixed seat (41) is fixedly connected to one side of the top of the base (1). A lower mold (42) is fixedly connected to the top of the fixed seat (41). A cavity (43) is opened on the top of the lower mold (42). A cavity (44) is opened inside the lower mold (42). A first cylinder (45) is fixedly connected to the bottom of the cavity (44). A stripping template (46) is fixedly connected to the output end of the first cylinder (45).
4. The adjustable tea brick demolding device according to claim 1, characterized in that: The placement opening (21) has guide grooves (51) on both sides, and guide blocks (52) are fixedly connected to both sides of the placement plate (24). The guide blocks (52) are slidably connected to the guide grooves (51).
5. The adjustable tea brick demolding device according to claim 2, characterized in that: A second vertical plate (61) is fixedly connected to the top of the base (1) on the side away from the first vertical plate (31). A support groove (62) is provided on one side of the second vertical plate (61). A support block (63) is slidably connected in the support groove (62). The support block (63) is fixedly connected to the placement plate (24).
6. The adjustable tea brick demolding device according to claim 4, characterized in that: The bottom of the guide block (52) is fixedly connected to a second spring (71), and the bottom of the second spring (71) is fixedly connected to the bottom of the guide groove (51).
7. The adjustable tea brick demolding device according to claim 3, characterized in that: A fixing plate (81) is fixedly connected to one side of the top of the lower mold (42), and a second cylinder (82) is fixedly connected to one side of the fixing plate (81). A push plate (83) is fixedly connected to the output end of the second cylinder (82).