Tea leaf rocking line convenient to convey

By designing an automated tea-shaking line, the problems of material leakage and low efficiency of manual distribution during the distribution and transportation of tea before drying were solved. This achieved automated and uniform transportation of tea and recovery of leaked material, thereby improving the drying efficiency and product quality.

CN223929420UActive Publication Date: 2026-02-24福建省农业科学院数字农业研究所 +1
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Patent Information

Application Number
CN202520327100.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-02-24
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

Tea leaves are prone to leakage during the distribution and transportation process before withering, which requires manual picking up, reduces work efficiency and affects product quality. The existing shaking line requires manual distribution of tea leaves, resulting in low efficiency and poor quality.

Method used

A tea-shaking line was designed, comprising a drying platform, a feeding mesh belt conveyor, a shaking machine, a tray-spreading mesh belt conveyor, and a tray-spreading leakage recovery component. This line enables automated conveying and uniform distribution of tea leaves. By setting up a synchronous conveyor belt for drying and spreading the tea leaves and a discharge hopper, the line ensures that the tea leaves are evenly conveyed onto the spreading trays. The tray-spreading leakage recovery component automatically handles any leakage.

Benefits of technology

It improved the efficiency of the tea drying process, reduced the labor intensity of workers, ensured the uniform distribution and quality of tea leaves, avoided material leakage, and improved overall production efficiency and product quality.

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Abstract

The utility model relates to a tea leaf rocking line convenient to convey, in particular to the technical field of tea leaf processing. Comprising a green leaf cooling platform, an incoming material net belt conveying line, an incoming material flat guiding rotating shaft, a green leaf rocking machine, a disc laying net belt conveying line, an incoming material line discharging hopper, a green leaf cooling laying disc and a laying disc leaked material recycling assembly. The problems that tea leaks easily in the tea distribution conveying process, manual picking is needed, and the working efficiency is reduced are solved. And the problems of low working efficiency and low product quality due to the fact that the tea leaves are still manually distributed on each tedding tray in the working process of tedding the tea leaves for airing in the conventional tedding line are solved.
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Description

Technical Field

[0001] This utility model relates to the technical field of tea processing, and in particular to a convenient tea shaking line for conveying tea leaves. Background Technology

[0002] Shaking is an important step in the tea-making process. Before the drying process, the tea leaves need to be shaken, transported, and spread out for drying. The main purpose is to distribute the tea leaves evenly to each drying tray, so that the internal moisture of the tea leaves can be adjusted and balanced during the subsequent drying process, so as to restore the vitality of the tea leaves and allow the tea leaves to gradually cool down from the high temperature after drying, so that the leaves can become upright again.

[0003] Before the tea leaves are dried, they need to be distributed and transported to each drying tray after shaking. However, during the distribution and transport process, tea leaves are easily leaked, requiring manual picking up, which reduces work efficiency and greatly affects the quality of the tea. Furthermore, in the current shaking line, the tea leaves are still manually distributed to each drying tray during the drying process, which increases the labor intensity of workers and makes the tea leaves easy to pile up, thus affecting the subsequent drying efficiency. Utility Model Content

[0004] (1) Technical problems to be solved

[0005] This utility model provides a convenient tea shaking line, which overcomes the problem that tea leakage is easy to occur during the distribution and transportation of tea, requiring manual picking and reducing work efficiency; and the current shaking line still requires manual distribution of tea to each spreading tray during the withering process, which results in low work efficiency and low product quality.

[0006] (2) Technical solution

[0007] To solve the above-mentioned technical problems, this utility model provides a convenient tea shaking line, including a drying platform, a material feeding mesh belt conveyor line, a material feeding guide shaft, a shaking machine, a tray spreading mesh belt conveyor line, a material feeding hopper, a drying tray spreading system, and a tray spreading leakage recovery component.

[0008] The rear end of the drying platform is equipped with a feeding chute; the front end of the feeding chute is connected to the incoming material conveyor belt; the front end of the feeding chute is equipped with a first incoming material guide shaft; the middle of the drying platform is equipped with two frames; the upper end of the frames is equipped with the shaking machine; the lower end of the shaking machine is equipped with a guide frame; the lower end of the guide frame is equipped with the tray spreading conveyor belt; the inflection point of the tray spreading conveyor belt is equipped with a second incoming material guide shaft; the end of the tray spreading conveyor belt is equipped with an incoming material lower hopper; the tray spreading synchronous belt conveyor belt is equipped with a drying and spreading synchronous belt conveyor belt below the incoming material lower hopper; the feeding direction of the tray spreading synchronous belt conveyor belt is connected to the tray spreading horizontal conveyor belt; the tray spreading is conveyed on the tray spreading synchronous belt conveyor belt; during the material feeding process, the discharge port of the incoming material lower hopper is aligned with the tray spreading; the tray spreading leakage recovery component is equipped below the tray spreading synchronous belt conveyor belt.

[0009] Preferably, the front end of the feed trough is connected to a pair of first sealing plates; the incoming material conveyor belt is arranged between the first sealing plates; a pair of second sealing plates are provided above the middle of the drying platform; and the tray-laying conveyor belt is arranged between the second sealing plates.

[0010] Preferably, the first and second material feeding guide shafts are provided with guide blades.

[0011] Preferably, the incoming material conveyor belt and the tray conveyor belt are equipped with baffles.

[0012] Preferably, the tray leakage recovery assembly includes a first tray leakage conveyor belt, a leakage mesh conveyor line, a discharge port, and a second tray leakage conveyor belt;

[0013] The first tray spreading conveyor belt is horizontally arranged below the synchronous belt conveyor line for spreading the green leaves; the end of the first tray spreading conveyor belt is provided with the radially inclined upward spreading mesh belt conveyor line; the end of the spreading mesh belt conveyor line is provided with the discharge port; the second tray spreading conveyor belt is radially arranged below the discharge port; the discharge position of the second tray spreading conveyor belt is aligned with the tray spreading mesh belt conveyor line.

[0014] Preferably, the incoming material conveyor belt is inclined upward; the tray conveyor belt is inclined upward, and the material hopper of the incoming material conveyor belt in the discharge direction is inclined downward.

[0015] Preferably, the synchronous belt conveyor line for spreading the forage trays is located below the top plate of the forage drying platform.

[0016] (3) Beneficial effects

[0017] This utility model provides a convenient tea shaking line, which overcomes the problem that tea leakage is easy to occur during the distribution and transportation of tea, requiring manual picking and reducing work efficiency; and the current shaking line still requires manual distribution of tea leaves onto each spreading tray during the withering process, resulting in low work efficiency and low product quality.

[0018] 1. This utility model can automatically transport tea leaves into the shaking machine by setting up a material feeding mesh belt conveyor line and a tray spreading mesh belt conveyor line, thereby improving the efficiency of subsequent withering work.

[0019] 2. This utility model, by setting up a synchronous belt conveyor line for spreading the tea leaves on the drying trays, and a feeding hopper, can transport the tea leaves on the spreading trays. At the same time, the feeding hopper evenly transports the tea leaves after shaking onto the spreading trays, further improving the efficiency of spreading and subsequent drying.

[0020] 3. By setting up a tray-laying leakage recovery component, this utility model enables the device to automatically recover the tea leaves during the tray-laying and withering process, thereby reducing the labor intensity of workers. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of a convenient tea-shaking line proposed in this utility model;

[0022] Figure 2 In this utility model Figure 1 The front view;

[0023] Figure 3 In this utility model Figure 1 Top view;

[0024] Figure 4 In this utility model Figure 1 Side view;

[0025] Figure 5 This is a schematic diagram of the structure of the tray leakage recovery component in this utility model;

[0026] Attached reference numerals: 201-Shaking machine, 202-Pattern spreading mesh belt conveyor line, 203-Incoming material mesh belt conveyor line, 204-Synchronous belt conveyor line for drying and spreading trays, 205-Incoming material hopper, 206-Drying and spreading tray leveling conveyor line, 207-Pattern leakage material recovery component, 2071-First tray leakage material conveyor belt, 2072-Leakage material mesh belt conveyor line, 2073-Discharge port, 2074-Second tray leakage material conveyor belt, 208-Incoming material guide shaft, 2081-First incoming material guide shaft, 2082-Second incoming material guide shaft, 209-Drying platform, 2010-Feeding trough, 2011-Frame, 2012-Guide frame, 2013-Drying tray, 2014-First sealing plate, 2015-Second sealing plate, 2016-Guide blade, 2017-Blocking strip. Detailed Implementation

[0027] The present invention will be further described in conjunction with the accompanying drawings and embodiments.

[0028] like Figures 1-5 As shown, the present invention provides a convenient tea shaking and turning line, which includes a tea drying platform 209, a material feeding mesh belt conveyor line 203, a material feeding guide shaft 208, a shaking machine 201, a tray spreading mesh belt conveyor line 202, a material feeding hopper 205, a tea drying tray spreading 2013, and a tray spreading leakage recovery component 207.

[0029] The rear end of the drying platform 209 is provided with a feeding chute 2010; the front end of the feeding chute 2010 is connected to the incoming material conveyor belt 203; the front end of the feeding chute 2010 is provided with a first incoming material guide shaft 2081; the middle part of the drying platform 209 is provided with two frames 2011; the upper end of the frame 2011 is provided with a shaking machine 201; the lower part of the shaking machine 201 is provided with a guide frame 2012; the lower part of the guide frame 2012 is provided with a tray-laying conveyor belt 202; the inflection point of the tray-laying conveyor belt 202 is provided with a second incoming material guide shaft 2081. 082; The end of the tray spreading mesh belt conveyor line 202 is provided with the material inlet hopper 205; Below the material inlet hopper 205 is the drying tray spreading synchronous belt conveyor line 204; The feeding direction of the drying tray spreading synchronous belt conveyor line 204 is connected to the drying tray spreading horizontal conveyor line 206; The drying tray spreading synchronous belt conveyor line 204 conveys the drying tray spreading tray 2013; During the material feeding process, the material inlet hopper 205 is aligned with the drying tray spreading tray 2013; Below the drying tray spreading synchronous belt conveyor line 204 is the tray spreading leakage recovery component 207.

[0030] The front end of the feed trough 2010 is connected to a pair of first sealing plates 2014; the incoming material conveyor belt 203 is arranged between the first sealing plates 2014; a pair of second sealing plates 2015 are provided above the middle part of the drying platform 209; and the tray spreading conveyor belt 202 is arranged between the second sealing plates 2015.

[0031] The first material guide shaft 2081 and the second material guide shaft 2082 are provided with guide blades 2016.

[0032] The incoming material conveyor belt 203 and the tray-laying conveyor belt 202 are equipped with baffles 2017.

[0033] The tray leakage recovery assembly 207 includes a first tray leakage conveyor belt 2071, a leakage mesh conveyor line 2072, a discharge port 2073, and a second tray leakage conveyor belt 2074.

[0034] Below the synchronous belt conveyor line 204 for spreading the green leaves on trays, a first tray spreading material leakage conveyor belt 2071 is arranged horizontally; at the end of the first tray spreading material leakage conveyor belt 2071, a radially inclined upward material leakage mesh belt conveyor line 2072 is provided; at the end of the material leakage mesh belt conveyor line 2072, a discharge port 2073 is provided; below the discharge port 2073, a second tray spreading material leakage conveyor belt 2074 is arranged radially; the discharge position of the second tray spreading material leakage conveyor belt 2074 is aligned with the tray spreading mesh belt conveyor line 202.

[0035] The incoming material conveyor belt 203 is inclined upward; the tray conveyor belt 202 is inclined upward, and the material hopper 205 of the incoming material conveyor belt 205, which is in the discharge direction, is inclined downward.

[0036] The synchronous belt conveyor line 204 for spreading the green leaves is located below the top plate of the greening platform 209.

[0037] Working principle: The external conveyor belt pours the tea leaves to be shaken and dried into the feed trough 2010. The tea leaves are then conveyed to the feed mesh belt conveyor line 203 via the first feed guide shaft 2081. Through the feed mesh belt conveyor line 203, the tea leaves fall onto the shaking machine 201, which shakes the tea leaves. After the shaking is completed, the tea leaves are conveyed through the spreading mesh belt conveyor line 202 and then discharged into the drying spreading tray 2013 through the discharge hopper. During the discharge process, the drying spreading tray horizontal conveyor line 206 performs lateral transport on the drying spreading tray 2013, and then the drying spreading tray horizontal conveyor line 206 performs radial transport on the drying spreading tray 2013 to discharge the tea leaves.

[0038] During the tea leaf feeding and tray spreading process, some tea leaves leak onto the first tray spreading conveyor belt 2071, and then are conveyed via the leaking mesh belt conveyor line 2072 to the second tray spreading conveyor belt 2074, and then back to the tray spreading mesh belt conveyor line 202 for tray spreading. The transmission components involved in the incoming material mesh belt conveyor line 203, the tray spreading mesh belt conveyor line 202, the withered tea spreading tray flat conveyor line 206, the withered tea spreading tray synchronous belt conveyor line 204, and the tray spreading leaking material recovery component 207 described in this utility model are all driven by transmission rods, which are driven by external motors. These are all existing technologies and will not be described in detail here. Content not described in detail in this specification belongs to existing technology known to those skilled in the art.

[0039] The embodiments described above are merely preferred embodiments of the present invention, and are described in a relatively specific and detailed manner. However, the present invention is not limited to these embodiments. It should be noted that for those skilled in the art, any improvements made without departing from the spirit of the present invention fall within the protection scope of the present invention. Therefore, the protection scope of this patent should be determined by the appended claims.

Claims

1. A convenient tea-shaking conveyor line, characterized in that, It includes a drying platform (209), a material conveyor belt (203), a material guide shaft (208), a shaking machine (201), a tray spreading conveyor belt (202), a material feeding hopper (205), a drying tray spreading device (2013), and a tray leakage recovery component (207); The rear end of the drying platform (209) is provided with a feeding chute (2010); the front end of the feeding chute (2010) is connected to the material conveyor belt (203); the front end of the feeding chute (2010) is provided with a first material guide shaft (2081); the middle part of the drying platform (209) is provided with two frames (2011); the upper end of the frame (2011) is provided with the shaking machine (201); the lower part of the shaking machine (201) is provided with a guide frame (2012); the lower part of the guide frame (2012) is provided with the tray spreading conveyor belt (202); the inflection point of the tray spreading conveyor belt (202) is provided with a second material guide shaft. (2082); The end of the tray spreading mesh belt conveyor line (202) is provided with the material inlet hopper (205); Below the material inlet hopper (205) is provided the drying tray spreading synchronous belt conveyor line (204); The feeding direction of the drying tray spreading synchronous belt conveyor line (204) is connected to the drying tray spreading horizontal conveyor line (206); The drying tray spreading synchronous belt conveyor line (204) conveys the drying tray (2013); During the material feeding process, the material inlet (2073) of the material inlet hopper (205) is aligned with the drying tray (2013); Below the drying tray spreading synchronous belt conveyor line (204) is provided the tray leakage recovery component (207).

2. The convenient tea-shaking conveyor line according to claim 1, characterized in that, The feed trough (2010) is connected to a pair of first sealing plates (2014) at its front end; the incoming material conveyor belt (203) is arranged between the first sealing plates (2014); a pair of second sealing plates (2015) are provided above the middle part of the drying platform (209); the tray spreading conveyor belt (202) is arranged between the second sealing plates (2015).

3. The convenient tea-shaking conveyor line according to claim 1, characterized in that, The first material guide shaft (2081) and the second material guide shaft (2082) are provided with guide blades (2016).

4. The convenient tea-shaking conveyor line according to claim 1, characterized in that, The incoming material conveyor belt (203) and the tray-laying conveyor belt (202) are equipped with baffles (2017).

5. A convenient tea-shaking conveyor line according to claim 1, characterized in that, The tray material leakage recovery assembly (207) includes a first tray material leakage conveyor belt (2071), a leakage mesh belt conveyor line (2072), a discharge port (2073), and a second tray material leakage conveyor belt (2074); The first tray spreading conveyor belt (2071) is horizontally arranged below the synchronous belt conveyor line (204) for spreading the green leaves; the end of the first tray spreading conveyor belt (2071) is provided with the radially inclined upward spreading mesh belt conveyor line (2072); the end of the spreading mesh belt conveyor line (2072) is provided with the discharge port (2073); the second tray spreading conveyor belt (2074) is radially arranged below the discharge port (2073); the discharge position of the second tray spreading conveyor belt (2074) is aligned with the tray spreading mesh belt conveyor line (202).

6. A convenient tea-shaking conveyor line according to claim 1, characterized in that, The incoming material conveyor belt (203) is inclined upward; the tray conveyor belt (202) is inclined upward, and the incoming material hopper (205) is inclined downward in the direction of material discharge.

7. A convenient tea-shaking conveyor line according to claim 1, characterized in that, The synchronous belt conveyor line (204) for spreading the green leaves is located below the top plate of the greening platform (209).