Industrial gear oil blending and dispersing device

Abstract

The utility model provides an industrial gear oil blending and dispersing device, which belongs to the field of gear oil, and comprises a box body, the dispersing assembly comprises a supporting plate and a plurality of piston cylinders, a rotating column is fixedly arranged on one side of the supporting plate, the other end of the rotating column is rotationally connected to the inner wall of the box body, the piston cylinders are fixedly arranged on one side of the supporting plate, and connecting pipes are arranged at the tops and the bottoms of the piston cylinders in a penetrating mode. And a filter plate is fixedly arranged in the piston cylinder. According to the gear oil dispersion device, the dispersion assembly and the driving assembly are arranged, gear oil stock solution can be continuously blended and dispersed for multiple times, blended gear oil does not need to be manually replaced, the dispersion effect is ensured, meanwhile, the working efficiency is improved, the incomplete gear and the gear are further arranged, the gear oil stock solution can be dispersed, and the working efficiency is improved. Therefore, the dispersion effect is further improved.

Description

Technical Field

[0001] This utility model relates to the field of gear oil technology, and in particular to an industrial gear oil blending and dispersing device. Background Technology

[0002] Application number CN202321467679.6 discloses an industrial closed-loop gear oil blending and dispersing device. It includes a base, a frame mounted on the surface of the base, a fixing frame mounted on the surface of the base, a threaded rod penetrating the surface of the fixing frame, a clamping block rotatably mounted at one end of the threaded rod, a turntable mounted at the other end of the threaded rod, a shaking component on the surface of the base, a cam mounted at one end of the rotating rod, a connecting rod rotatably mounted on the surface of the cam, and a clamping block rotatably mounted at one end of the connecting rod. This utility model provides an industrial closed-loop gear oil blending and dispersing device. The device is designed with a shaking component. When the industrial closed-loop gear oil packaging container is fixed in place, stirring begins. To improve the blending and dispersing effect of the gear oil inside, the clamping block is pulled to shake the gear oil packaging container. This method improves the blending and dispersing effect of the gear oil and enhances the efficiency of the equipment.

[0003] While the aforementioned technology offers excellent blending and dispersion effects for gear oil, it only supports single-cycle blending and dispersion of gear oil within a single container. After each complete blending and dispersion process, operators must manually replace the container full of blended gear oil and refill it with the new oil before starting the next cycle. This makes continuous operation impossible, which is not only time-consuming and labor-intensive but also hinders overall work efficiency and fails to meet the demands of large-scale production and high-efficiency processing. Utility Model Content

[0004] In view of the shortcomings of the existing technology, this utility model provides an industrial gear oil blending and dispersing device.

[0005] An embodiment of this utility model provides an industrial gear oil blending and dispersing device, comprising:

[0006] Box;

[0007] A dispersion assembly includes a support plate and multiple piston cylinders. A rotating column is fixedly mounted on one side of the support plate, and the other end of the rotating column is rotatably connected to the inner wall of a housing. The multiple piston cylinders are all fixedly mounted on one side of the support plate. Connecting pipes are provided through the top and bottom of each piston cylinder. A filter plate is fixedly mounted inside each piston cylinder. A rubber stopper is slidably mounted inside each piston cylinder. A round rod is fixedly mounted on one side of the rubber stopper. The round rod slidably passes through the piston cylinder and the support plate. A limit block is fixedly mounted on the outer end of the round rod. A spring is fixedly mounted on the inner side of the limit block. The other end of the spring is fixedly mounted on the support plate.

[0008] A drive assembly used to move the rubber stopper.

[0009] Furthermore, the drive assembly includes a motor, a reciprocating lead screw, and a moving plate. The motor is fixedly mounted on one side of the housing, and the output end of the motor is rotatably connected through one side of the housing. The reciprocating lead screw is fixedly mounted on the output end of the motor, and the rotating column is movably mounted through the moving plate. The reciprocating lead screw is connected to the moving plate in cooperation.

[0010] Furthermore, an incomplete gear is fixedly fitted on the output end of the motor, a gear is fixedly fitted on the rotating column, and a torsion spring is provided at the connection between the rotating column and the housing.

[0011] Furthermore, a ball bearing is embedded and slidably disposed on the outer side of the limiting block, and the ball bearing is disposed against the moving plate.

[0012] Furthermore, one of the connecting pipes has a liquid inlet hose connected to its top end, a liquid injection hopper is provided through the top of the box, the other end of the liquid inlet hose is fixedly connected to the bottom of the liquid injection hopper, and one of the connecting pipes has a liquid outlet hose connected to its bottom end, the other end of the liquid outlet hose is fixedly provided through the bottom of the box.

[0013] Furthermore, a support is fixedly installed at the bottom of the box.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. A dispersion component and a drive component are set up. The motor drives the moving plate back and forth through the reciprocating screw. The moving plate drives the rubber stopper to move back and forth through the spring. The gear oil raw liquid in the piston cylinder is squeezed out through the moving filter holes on the filter plate, thereby performing a mixing and dispersion operation on the gear oil raw liquid. The dispersed gear oil raw liquid flows into the next piston cylinder through the connecting pipe for a second mixing and dispersion operation. This process is continuous and does not require manual replacement of the mixed gear oil. The mixing and dispersion operation is repeated multiple times to ensure the dispersion effect.

[0016] 2. An incomplete gear and a gear are set up. The motor can drive the incomplete gear to rotate. The incomplete gear can drive multiple piston cylinders to swing back and forth through the gear and torsion spring, which further improves the dispersion effect.

[0017] In summary, this utility model incorporates a dispersion component and a drive component, enabling continuous and multiple mixing and dispersion operations of the gear oil concentrate without the need for manual replacement of the mixed gear oil. This ensures effective dispersion while improving work efficiency. Furthermore, the inclusion of incomplete gears and gears allows for shaking the gear oil concentrate during the dispersion process, further enhancing the dispersion effect. Attached Figure Description

[0018] Figure 1 This is a three-dimensional schematic diagram of an industrial gear oil blending and dispersing device described in an embodiment of this utility model.

[0019] Figure 2 This is a cross-sectional view of the housing in an industrial gear oil blending and dispersing device according to an embodiment of the present invention.

[0020] Figure 3 This is a cross-sectional view of the piston cylinder in an industrial gear oil blending and dispersing device according to an embodiment of this utility model.

[0021] In the above-mentioned attached figures: 1. Box body, 2. Support plate, 3. Rotating column, 4. Piston cylinder, 5. Rubber plug, 6. Filter plate, 7. Round rod, 8. Limiting block, 9. Spring, 10. Ball bearing, 11. Connecting pipe, 12. Motor, 13. Reciprocating screw, 14. Moving plate, 15. Incomplete gear, 16. Gear, 17. Inlet hose, 18. Injection hopper, 19. Outlet hose, 20. Support. Detailed Implementation

[0022] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0023] like Figures 1-3 As shown in the figure, this utility model embodiment provides an industrial gear oil blending and dispersing device, comprising:

[0024] Box 1, with a bracket 20 fixedly installed at the bottom of box 1, the bracket 20 is used to support box 1;

[0025] The dispersion assembly includes a support plate 2 and multiple piston cylinders 4. A rotating column 3 is fixedly mounted on one side of the support plate 2, and the other end of the rotating column 3 is rotatably connected to the inner wall of the housing 1. Multiple piston cylinders 4 are all fixedly mounted on one side of the support plate 2. Connecting pipes 11 are provided through the top and bottom of each piston cylinder 4. The connecting pipe 11 at the bottom of the piston cylinder 4 is as follows: Figure 3The piston cylinder 4 below it is connected to the top. A filter plate 6 is fixedly installed inside the piston cylinder 4. The filter plate 6 has several small filter holes for the passage of liquid. A rubber stopper 5 is slidably installed inside the piston cylinder 4. The rubber stopper 5 slides against the inner wall of the piston cylinder 4 and can squeeze and push the gear oil.

[0026] A round rod 7 is fixedly installed on one side of the rubber stopper 5. The round rod 7 slides through the piston cylinder 4 and the support plate 2. A limit block 8 is fixedly installed at the outer end of the round rod 7. A ball 10 is embedded and slidably installed on the outer side of the limit block 8, so that the ball 10 can roll freely on the outer side of the limit block 8. A spring 9 is fixedly installed on the inner side of the limit block 8. The other end of the spring 9 is fixedly installed on the support plate 2. The spring 9 is used to drive the rubber stopper 5 to move in the opposite direction and reset.

[0027] The top end of the uppermost connecting pipe 11 is connected to the liquid inlet hose 17. The top of the box 1 is provided with a liquid injection hopper 18, which is used to add gear oil concentrate. The other end of the liquid inlet hose 17 is fixedly connected to the bottom of the liquid injection hopper 18. The bottom end of the lowermost connecting pipe 11 is connected to the liquid outlet hose 19. The other end of the liquid outlet hose 19 is fixedly provided through the bottom of the box 1. The liquid outlet hose 19 is used to discharge the mixed and dispersed solution.

[0028] A drive assembly is used to move the rubber stopper 5. The drive assembly includes a motor 12, a reciprocating screw 13, and a moving plate 14. The motor 12 is fixedly mounted on one side of the housing 1. The output end of the motor 12 is rotatably connected through one side of the housing 1. The reciprocating screw 13 is fixedly mounted on the output end of the motor 12. The ball bearing 10 is abutted against the moving plate 14. The swing range of the ball bearing 10 is within the moving plate 14 to prevent the ball bearing 10 from separating from the moving plate 14. The ball bearing 10 can also reduce friction and extend service life. The rotating column 3 is movably mounted through the moving plate 14. The rotating column 3 can guide the moving plate 14. The reciprocating screw 13 is connected through the moving plate 14 so that the rotation of the reciprocating screw 13 can drive the moving plate 14 to move back and forth.

[0029] An incomplete gear 15 is fixedly sleeved on the output end of the motor 12, and a gear 16 is fixedly sleeved on the rotating column 3. The incomplete gear 15 and the gear 16 are meshed and connected. A torsion spring is provided at the connection between the rotating column 3 and the housing 1, so that the torsion spring can drive the rotating column 3 to reverse and reset.

[0030] The detailed working process of this utility model is as follows:

[0031] 1. In use, inject the raw gear oil into the injection hopper 18. The raw gear oil enters the uppermost piston cylinder 4 through the inlet hose 17. At the same time, the motor 12 drives the reciprocating screw 13 to rotate. The reciprocating screw 13 drives the moving plate 14 to move back and forth. When the moving plate 14 moves inward, it can drive the rubber stopper 5 towards the filter plate 6 through the ball bearing 10 and the round rod 7, squeezing out the raw gear oil between the two through the filter holes on the filter plate 6, thereby performing a blending and dispersing operation on the raw gear oil. When the moving plate 14 moves outward, the rubber stopper 5 can move in the opposite direction and reset under the action of the spring 9, thereby allowing the raw gear oil to flow into the piston cylinder 4 through the connecting pipe 11. This cycle is repeated. The dispersed raw gear oil flows into the next piston cylinder 4 through the lower connecting pipe 11 for a second blending and dispersing operation. This blending and dispersing operation is repeated multiple times to ensure the dispersion effect.

[0032] 2. At the same time, the motor 12 can drive the incomplete gear 15 to rotate. When the incomplete gear 15 meshes with the gear 16, it can drive the gear 16 to rotate, which in turn drives the support plate 2 to rotate through the rotating column 3, thereby driving multiple piston cylinders 4 to rotate. When the incomplete gear 15 separates from the gear 16, the rotating column 3 can reverse and reset under the action of the torsion spring, which in turn drives multiple piston cylinders 4 to reverse through the support plate 2. This cycle is repeated to realize the back-and-forth shaking of the piston cylinders 4, thereby improving the dispersion effect.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An industrial gear oil blending and dispersing device, characterized in that, include: Box (1); The dispersion assembly includes a support plate (2) and multiple piston cylinders (4). A rotating column (3) is fixedly installed on one side of the support plate (2), and the other end of the rotating column (3) is rotatably connected to the inner wall of the box (1). Multiple piston cylinders (4) are fixedly installed on one side of the support plate (2). A connecting pipe (11) is provided through the top and bottom of each piston cylinder (4). A filter plate (6) is fixedly installed inside the piston cylinder (4). A rubber stopper (5) is slidably installed inside the piston cylinder (4). A round rod (7) is fixedly installed on one side of the rubber stopper (5). The round rod (7) is slidably installed through the piston cylinder (4) and the support plate (2). A limit block (8) is fixedly installed at the outer end of the round rod (7). A spring (9) is fixedly installed on the inner side of the limit block (8). The other end of the spring (9) is fixedly installed on the support plate (2). A drive assembly for moving the rubber stopper (5).

2. The industrial gear oil blending and dispersing device according to claim 1, characterized in that, in: The drive assembly includes a motor (12), a reciprocating lead screw (13), and a moving plate (14). The motor (12) is fixedly mounted on one side of the housing (1). The output end of the motor (12) is rotatably connected through one side of the housing (1). The reciprocating lead screw (13) is fixedly mounted on the output end of the motor (12). The rotating column (3) is movably mounted through the moving plate (14). The reciprocating lead screw (13) is connected through the moving plate (14).

3. The industrial gear oil blending and dispersing device according to claim 2, characterized in that, in: An incomplete gear (15) is fixedly fitted on the output end of the motor (12), a gear (16) is fixedly fitted on the rotating column (3), and a torsion spring is provided at the connection between the rotating column (3) and the housing (1).

4. The industrial gear oil blending and dispersing device according to claim 2, characterized in that, in: A ball bearing (10) is embedded and slidably disposed on the outer side of the limiting block (8), and the ball bearing (10) is abutted against the moving plate (14).

5. The industrial gear oil blending and dispersing device according to claim 1, characterized in that, in: One of the connecting pipes (11) is connected to a liquid inlet hose (17) at its top end. A liquid injection hopper (18) is provided through the top of the box (1). The other end of the liquid inlet hose (17) is fixedly connected to the bottom of the liquid injection hopper (18). One of the connecting pipes (11) is connected to a liquid outlet hose (19) at its bottom end. The other end of the liquid outlet hose (19) is fixedly provided through the bottom of the box (1).

6. The industrial gear oil blending and dispersing device according to claim 1, characterized in that, in: A bracket (20) is fixedly installed at the bottom of the box (1).

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