Efficient mixing device for filling anti-corrosion scale inhibitor

By designing a high-efficiency mixing device consisting of a storage tank, a mixing tank, and a filter cartridge, the problem of low scale inhibitor solubility was solved, achieving efficient dissolution and reducing cleaning frequency.

CN223931158UActive Publication Date: 2026-02-24CHENGDE LONGXIN THERMAL POWER CO LTD
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Patent Information

Application Number
CN202520293468.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-02-24
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

The existing corrosion and scale inhibitors have a low solubility during the filling process, which means that the scale inhibitors cannot be completely dissolved, resulting in waste and requiring frequent cleaning of the water tank.

Method used

Design a high-efficiency mixing device including a storage tank, a mixing tank, and a connecting pipe. The scale inhibitor is mixed with hot water by stirring blades, and the scale inhibitor is fully dissolved and filtered by a filter cartridge and a self-priming pump. Finally, the water is pumped into the pipeline system by a makeup water pump.

Benefits of technology

It increases the solubility of scale inhibitors to 90%-95%, reduces scale buildup, protects equipment, reduces cleaning frequency, and improves operating efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223931158U_ABST
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Abstract

The efficient mixing device comprises a pesticide storage box, a stirring box and a communicating pipe, the stirring box is arranged at the corner position of the pesticide storage box, the communicating pipe is communicated between the stirring box and the pesticide storage box, and a first filter cartridge is arranged on the communicating pipe; a filling port, a water injection port pipe and a motor are arranged on the upper surface of the stirring box, the water injection port pipe is communicated with the interior of the stirring box, a driving shaft of the motor faces downwards and is provided with a shaft rod, the shaft rod is vertically located in the stirring box, the lower end of the shaft rod is close to the inner bottom surface of the stirring box, and a plurality of stirring blades are arranged on the periphery of the lower end of the shaft rod. According to the cleaning device, when the medicine storage box and the stirring box are used for a long time and need to be cleaned, cleaning water is fed into the medicine storage box and the stirring box, and after cleaning is completed, sewage in the stirring box flows out through the main blow-off pipe, and sewage in the medicine storage box flows out through the secondary blow-off pipe.
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Description

Technical Field

[0001] This utility model relates to the field of corrosion and scale inhibitor filling, specifically a high-efficiency mixing device for filling corrosion and scale inhibitors. Background Technology

[0002] Currently, to ensure that heat exchange equipment and heating pipelines are not affected by corrosion and scale, and to improve energy utilization efficiency, the requirements for water quality in heating systems are becoming increasingly stringent. For the anti-corrosion, descaling, and softening treatments of circulating water in heating networks, the most commonly used agent is the black solid YZ101 anti-corrosion and scale inhibitor. This scale inhibitor requires hot water above 35°C to dissolve completely. Previously, it was added to the water tank by simply stirring it in a bucket. This method resulted in incomplete dissolution of the scale inhibitor, with a dissolution rate of only 60%-70%. The undissolved scale inhibitor accumulated in the tank, leading to waste and requiring frequent tank cleaning.

[0003] In view of the above problems, this utility model is proposed. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a high-efficiency mixing device for adding corrosion and scale inhibitors, so as to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution.

[0006] This utility model provides a high-efficiency mixing device for adding anti-corrosion and scale inhibitors, including a storage tank, a mixing tank, and a connecting pipe. The mixing tank is located at the corner of the storage tank, and the connecting pipe connects the mixing tank and the storage tank. A first filter cylinder is provided on the connecting pipe.

[0007] The upper surface of the mixing tank is provided with a filling port, a water inlet pipe and a motor. The water inlet pipe connects to the interior of the mixing tank. The drive shaft of the motor faces downward and is provided with a shaft. The shaft is vertical and located inside the mixing tank. The lower end of the shaft is close to the inner bottom surface of the mixing tank. Multiple stirring blades are provided around the lower end of the shaft.

[0008] A support plate is horizontally arranged on the lower side of the medicine storage tank. A self-priming pump is arranged on the upper surface of the support plate. The inlet of the self-priming pump is connected to the medicine storage tank through a liquid outlet pipe. A second filter cylinder is arranged on the liquid outlet pipe.

[0009] Preferably, the outer surface of the mixing tank is provided with a main drain pipe that connects to the inside of the mixing tank, and the outer surface of the medicine storage tank is provided with a secondary drain pipe that connects to the inside of the medicine storage tank. The end of the secondary drain pipe that is away from the medicine storage tank is connected to the main drain pipe.

[0010] Preferably, a first valve is provided on the connecting pipe, a second valve is provided on the main sewage pipe, and a third valve is provided on the secondary sewage pipe.

[0011] Preferably, the first filter cartridge has a filtration mesh size of 40 mesh, and the second filter cartridge has a filtration mesh size of 20 mesh.

[0012] Preferably, the shaft is located at the vertical centerline inside the mixing tank.

[0013] Preferably, a power control box is also provided on the side of the medicine storage box.

[0014] Preferably, the bottom corners of the medicine storage box and the bottom corners of the support plate are provided with feet.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] During use, staff add the appropriate weight of scale inhibitor into the mixing tank through the filling port according to the water volume and real-time pH value. Then, hot water above 35℃ is added into the mixing tank through the water inlet pipe. After that, the motor drives the shaft to rotate, and the stirring blades rotate, which can fully mix the scale inhibitor with the hot water, so that the scale inhibitor is fully dissolved in the hot water.

[0017] Then, the first valve is opened. Since the connecting pipe connects the mixing tank and the storage tank, the scale inhibitor solution in the mixing tank flows into the storage tank. The first filter can filter out large particles in the scale inhibitor solution. After a period of sedimentation, the scale inhibitor solution in the storage tank starts to work. The scale inhibitor solution in the storage tank flows out through the outlet pipe. After being filtered by the second filter, it is discharged into the inner water tank and then replenished into the pipeline system by the water replenishment pump.

[0018] When the medicine storage tank and mixing tank need to be cleaned after long-term use, cleaning water is sent into the medicine storage tank and mixing tank. After cleaning, the sewage in the mixing tank flows out through the main drain pipe, and the sewage in the medicine storage tank flows out through the secondary drain pipe.

[0019] This device can achieve a scale inhibitor dissolution rate of about 90%-95%, effectively preventing scale buildup, protecting equipment, reducing cleaning frequency, and improving the overall operating efficiency of the device. Attached Figure Description

[0020] Figure 1 This is a perspective view of the entire utility model from one angle;

[0021] Figure 2 This is a perspective view of the entire utility model from another angle;

[0022] Figure 3 This is a sectional perspective view of the medicine storage box and mixing box of this utility model.

[0023] In the diagram: 1. Medicine storage tank; 11. Connecting pipe; 12. First valve; 13. First filter cartridge; 14. Secondary drain pipe; 15. Third valve; 16. Support plate; 17. Self-priming pump; 18. Liquid outlet pipe; 19. Second filter cartridge; 2. Mixing tank; 21. Filling port; 22. Water inlet pipe; 23. Motor; 24. Shaft; 25. Mixing blade; 26. Main drain pipe; 27. Second valve; 3. Power control box; 4. Support legs. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] like Figure 1-3 As shown, a high-efficiency mixing device for adding anti-corrosion and scale inhibitor includes a storage tank 1, a mixing tank 2, and a connecting pipe 11. The mixing tank 2 is located at the corner of the storage tank 1. The connecting pipe 11 connects the mixing tank 2 and the storage tank 1. A first filter cylinder 13 is provided on the connecting pipe 11. When the scale inhibitor aqueous solution passes through the connecting pipe 11, it can be filtered by the first filter cylinder 13.

[0027] The upper surface of the mixing tank 2 is provided with a filling port 21, a water inlet pipe 22 and a motor 23. The water inlet pipe 22 connects to the interior of the mixing tank 2. The drive shaft of the motor 23 faces downward and is provided with a shaft 24. The shaft 24 is vertically located inside the mixing tank 2. The lower end of the shaft 24 is close to the inner bottom surface of the mixing tank 2. Multiple stirring blades 25 are provided around the lower end of the shaft 24.

[0028] A support plate 16 is horizontally arranged on the lower side of the medicine storage tank 1. A self-priming pump 17 is arranged on the upper surface of the support plate 16. The inlet of the self-priming pump 17 is connected to the medicine storage tank 1 through a liquid outlet pipe 18. A second filter cylinder 19 is arranged on the liquid outlet pipe 18.

[0029] The outer surface of the mixing tank 2 is provided with a main drain pipe 26 that connects to the inside of the mixing tank 2, and the outer surface of the medicine storage tank 1 is provided with a secondary drain pipe 14 that connects to the inside of the medicine storage tank 1. The end of the secondary drain pipe 14 that is away from the medicine storage tank 1 is connected to the main drain pipe 26.

[0030] A first valve 12 is installed on the connecting pipe 11, a second valve 27 is installed on the main sewage pipe 26, and a third valve 15 is installed on the secondary sewage pipe 14.

[0031] The first filter cartridge 13 has a filter mesh size of 40 mesh, and the second filter cartridge 19 has a filter mesh size of 20 mesh.

[0032] The shaft 24 is located at the vertical centerline inside the mixing tank 2.

[0033] A power control box 3 is also installed on the side of the medicine storage box 1.

[0034] Support legs 4 are provided at the bottom corners of the medicine storage box 1 and the bottom corners of the support plate 16.

[0035] In summary: During use, the operator adds the appropriate weight of scale inhibitor to the mixing tank 2 through the filling port 21 according to the water volume and real-time pH value. Then, hot water above 35°C is added to the mixing tank 2 through the water inlet pipe 21. After that, the motor 23 drives the shaft 24 to rotate, and the stirring blade 25 rotates, which can fully mix the scale inhibitor with the hot water, so that the scale inhibitor is fully dissolved in the hot water.

[0036] Then, the first valve 12 is opened. Since the connecting pipe 11 connects the mixing tank 2 and the storage tank 2, the scale inhibitor solution in the mixing tank 2 flows into the storage tank 2. The first filter cartridge 13 can filter out large particles in the scale inhibitor solution. After a period of sedimentation, the scale inhibitor aqueous solution in the storage tank 2 is activated by the self-priming pump 17. The scale inhibitor aqueous solution in the storage tank 2 flows out through the outlet pipe 18. After being filtered by the second filter cartridge 19, it is discharged into the inner water storage tank and then replenished to the pipeline system by the water replenishment pump.

[0037] When the medicine storage tank 1 and the mixing tank 2 need to be cleaned after long-term use, the cleaning water is sent into the medicine storage tank 1 and the mixing tank 2. After cleaning, the sewage in the mixing tank 2 flows out through the main drain pipe 26, and the sewage in the medicine storage tank 1 flows out through the secondary drain pipe 14.

[0038] This device can achieve a scale inhibitor dissolution rate of about 90%-95%, effectively preventing scale buildup, protecting equipment, reducing cleaning frequency, and improving the overall operating efficiency of the device.

[0039] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A high-efficiency mixing device for adding corrosion and scale inhibitors, characterized in that: It includes a medicine storage tank (1), a stirring tank (2) and a connecting pipe (11). The stirring tank (2) is located at the corner of the medicine storage tank (1). The connecting pipe (11) connects the stirring tank (2) and the medicine storage tank (1). A first filter cylinder (13) is provided on the connecting pipe (11). The upper surface of the mixing tank (2) is provided with a filling port (21), a water inlet pipe (22) and a motor (23). The water inlet pipe (22) is connected to the interior of the mixing tank (2). The drive shaft of the motor (23) faces downward and is provided with a shaft (24). The shaft (24) is vertically located inside the mixing tank (2). The lower end of the shaft (24) is close to the inner bottom surface of the mixing tank (2). Multiple stirring blades (25) are provided around the lower end of the shaft (24). A support plate (16) is horizontally arranged below the side of the medicine storage tank (1). A self-priming pump (17) is arranged on the upper surface of the support plate (16). The inlet of the self-priming pump (17) is connected to the medicine storage tank (1) through an outlet pipe (18). A second filter cylinder (19) is arranged on the outlet pipe (18).

2. The high-efficiency mixing device for adding corrosion and scale inhibitors according to claim 1, characterized in that: The outer surface of the mixing tank (2) is provided with a main drain pipe (26) that connects to the inside of the mixing tank (2), and the outer surface of the medicine storage tank (1) is provided with a secondary drain pipe (14) that connects to the inside of the medicine storage tank (1). The end of the secondary drain pipe (14) that is away from the medicine storage tank (1) is connected to the main drain pipe (26).

3. The high-efficiency mixing device for adding corrosion and scale inhibitors according to claim 2, characterized in that: The connecting pipe (11) is equipped with a first valve (12), the main sewage pipe (26) is equipped with a second valve (27), and the secondary sewage pipe (14) is equipped with a third valve (15).

4. The high-efficiency mixing device for adding corrosion and scale inhibitors according to claim 1, characterized in that: The first filter cartridge (13) has a filter mesh size of 40 mesh, and the second filter cartridge (19) has a filter mesh size of 20 mesh.

5. The high-efficiency mixing device for adding corrosion and scale inhibitors according to claim 1, characterized in that: The shaft (24) is located at the vertical centerline inside the mixing tank (2).

6. The high-efficiency mixing device for adding corrosion and scale inhibitors according to claim 1, characterized in that: The side of the medicine storage box (1) is also provided with a power control box (3).

7. The high-efficiency mixing device for adding corrosion and scale inhibitors according to claim 1, characterized in that: The bottom corner of the medicine storage box (1) and the bottom corner of the support plate (16) are both provided with support feet (4).