Novel water quality improver preparation component

By connecting the dissolving tank, reaction tank, and filtration tank, and through the synergistic effect of ultrasonic and electric heating, the problem of insufficient dissolution of solid raw materials was solved, realizing an efficient and continuous pharmaceutical preparation process and improving production efficiency and purity.

CN223931226UActive Publication Date: 2026-02-24湖北林亿生物科技有限公司
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Patent Information

Application Number
CN202423222693.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2026-02-24
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

In existing water quality improver preparation components, solid raw materials are not fully dissolved, dissolution takes a long time, reaction rate is low, and continuous production is not convenient, resulting in low production efficiency and reduced purity of the agent.

Method used

The system employs a connected design of a dissolving tank, a reaction tank, and a filtration tank. Combined with an ultrasonic generator, an electric heating wire, and a stirring assembly, it enables phased operations of solid dissolution, chemical reaction, and filtration. The process is controlled by connecting pipes and electrically controlled valves. Ultrasonic waves accelerate dissolution, electric heating increases the reaction temperature, a catalyst is added through a feeding pipe, and a filter screen ensures purity.

Benefits of technology

It improves the efficiency and continuity of pharmaceutical production, shortens the production cycle, ensures the purity of pharmaceuticals, and significantly accelerates the dissolution and reaction process through the synergistic effect of ultrasound and electric heating, while the filter effectively removes solid particles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a novel water quality improver preparation part, which relates to the technical field of water quality improver preparation and comprises a dissolving tank, a reaction tank and a filtering tank, a controller is arranged on the surface of the reaction tank, connecting pipes are arranged on the top surface and the bottom surface of the reaction tank, and the reaction tank is connected with the dissolving tank through the connecting pipes. The reaction tank is connected with the filtering tank through a connecting pipe, an ultrasonic generator is arranged in the dissolving tank, an electric heating wire is arranged on the inner wall of the reaction tank, a temperature sensor is arranged on the surface of the reaction tank, a feeding pipe is arranged on the surface of the reaction tank, a stirring assembly is arranged in the reaction tank, and the dissolving tank, the reaction tank and the filtering tank are communicated through the connecting pipe; the device allows the dissolving tank, the reaction tank and the filtering tank to simultaneously perform three operations of solid dissolution, chemical reaction and filtering in stages, and preparation work is simultaneously performed on an upper layer and a lower layer, so that the continuity of the preparation process is enhanced, the efficiency of medicament production is effectively improved, and the production period is shortened.
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Description

Technical Field

[0001] This utility model relates to the field of water quality improver preparation technology, and in particular to a novel water quality improver preparation component. Background Technology

[0002] According to Chinese Patent No. CN220503037U, a microbial water quality improver preparation tank is disclosed. The tank includes a preparation tank and a controller. An inlet is located at the top of the preparation tank, and a stirring mechanism and water pipes are installed inside. This invention uses a lifting mechanism to move the water pipes, brushes, and water spray nozzles inside the preparation tank up and down, brushing the inner wall of the tank. Clean water is discharged from the inner wall, washing away any residual agents. A drain outlet is located at the bottom of the tank to drain wastewater after cleaning. Through the cooperation of the drive mechanism and other components, a drain baffle is moved up and down around a rotating axis, keeping the wastewater at the drain outlet in a state of agitation, preventing impurities from accumulating near the drain outlet, resulting in a cleaner and more thorough cleaning of the preparation tank.

[0003] The above-mentioned documents and existing technologies have the following technical problems: Most of the existing water quality improver preparation components directly stir and react solid raw materials and liquid raw materials, which easily leads to insufficient dissolution of solid raw materials and long dissolution time, resulting in a low reaction rate and making it inconvenient to continuously prepare the agent, thus reducing the agent production efficiency. In addition, solid particles may remain after the reaction is completed, which reduces the purity of the agent product. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a novel water quality improver preparation component.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a novel water quality improver preparation component, comprising a dissolving tank, a reaction tank, and a filtering tank. The surface of the reaction tank is equipped with a controller, and both the top and bottom surfaces of the reaction tank are equipped with connecting pipes. The reaction tank is connected to the dissolving tank via the connecting pipes, and also connected to the filtering tank via the connecting pipes. An ultrasonic generator is installed inside the dissolving tank, an electric heating wire is installed on the inner wall of the reaction tank, a temperature sensor is installed on the surface of the reaction tank, a feeding pipe is installed on the surface of the reaction tank, a stirring assembly is installed inside the reaction tank, and a filter screen is installed inside the filtering tank.

[0006] Preferably, the stirring assembly includes a servo motor, a rotating rod, and a stirring rod, wherein the output end of the servo motor is provided with a rotating rod, and the surface of the rotating rod is provided with a stirring rod.

[0007] Preferably, the top and bottom surfaces of the reaction vessel are provided with first support legs, the reaction vessel is connected to the dissolving vessel through the first support legs, and the reaction vessel is connected to the filtering vessel through the first support legs.

[0008] Preferably, the surface of the dissolving tank is provided with a feed pipe and a liquid inlet pipe.

[0009] Preferably, the bottom surface of the filter tank is provided with a liquid outlet pipe, and the bottom of the filter tank is provided with a second support leg.

[0010] Preferably, the surface of the connecting pipe and the liquid outlet pipe is provided with a first electrically controlled valve, and the surface of the feeding pipe is provided with a second electrically controlled valve.

[0011] Preferably, the ultrasonic generator is electrically connected to the controller, and the electric heating wire and temperature sensor are both electrically connected to the controller.

[0012] Beneficial effects

[0013] In this invention, a connecting pipe is used to connect the dissolving tank, reaction tank, and filtration tank, enabling the device to simultaneously perform solid dissolution, chemical reaction, and filtration in stages. Preparation work can be carried out simultaneously in the upper and lower layers, enhancing the continuity of the preparation process and effectively improving the efficiency of pharmaceutical production and shortening the production cycle. An ultrasonic generator is installed; when solid raw materials and solvents are added to the dissolving tank, the ultrasonic generator operates, and the cavitation effect generated by high-frequency vibration accelerates the dissolution process of the solid raw materials, significantly shortening the dissolution time. Furthermore, an electric heating wire can increase the temperature of the stirring reaction process, and a catalyst is added through a feeding pipe. The synergistic effect of these two greatly accelerates the efficiency of the chemical reaction. A filter screen can filter out any solid particles that may be present, ensuring the purity of the pharmaceutical product. Attached Figure Description

[0014] Figure 1 This is an axonometric view of the present invention;

[0015] Figure 2 This is a perspective view of the present utility model;

[0016] Figure 3 This is the right view of the present invention;

[0017] Figure 4 This is a diagram of the internal structure of this utility model.

[0018] Legend:

[0019] 1. Dissolving tank; 2. Reaction tank; 3. Filter tank; 4. Controller; 5. First support leg; 6. Second support leg; 7. Feed pipe; 8. Ultrasonic generator; 9. Connecting pipe; 10. Liquid outlet pipe; 11. Feeding pipe; 12. First solenoid valve; 13. Temperature sensor; 14. Electric heating wire; 15. Stirring assembly; 1501. Servo motor; 1502. Rotating rod; 1503. Stirring rod; 16. Filter screen; 17. Liquid inlet pipe; 18. Second solenoid valve. Detailed Implementation

[0020] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments and accompanying drawings. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the implementation plan without creative effort are all within the protection scope of this utility model.

[0021] The specific embodiments of this utility model are described below with reference to the accompanying drawings. Specific Implementation Example 1:

[0023] Reference Figure 1-4 A novel water quality improver preparation component includes a dissolving tank 1, a reaction tank 2, and a filter tank 3. The surface of the dissolving tank 1 is equipped with a feed pipe 7 and a liquid inlet pipe 17. Solid raw materials are added through the feed pipe 7, and solvent is added simultaneously through the liquid inlet pipe 17. The surface of the reaction tank 2 is equipped with a controller 4. An ultrasonic generator 8 is electrically connected to the controller 4. An electric heating wire 14 and a temperature sensor 13 are both electrically connected to the controller 4. The controller 4 receives data from the temperature sensor 13 and controls the operation of the ultrasonic generator 8, the electric heating wire 14, valves, etc., according to a preset program. The top and bottom surfaces of the reaction tank 2 are equipped with connecting pipes 9. The reaction tank 2 is connected via... Pipe 9 is connected to dissolving tank 1, and reaction tank 2 is connected to filter tank 3 via connecting pipe 9. Both connecting pipe 9 and outlet pipe 10 are equipped with first electrically controlled valves 12. The flow of reagents is realized through connecting pipe 9, and the reaction process can be carried out in stages. The opening and closing of connecting pipe 9 is controlled by the first electrically controlled valve 12, so that each layer can simultaneously carry out dissolution, chemical reaction and filtration operations, shortening the production cycle. The top and bottom surfaces of reaction tank 2 are equipped with first support legs 5. Reaction tank 2 is connected to dissolving tank 1 via the first support legs 5, and reaction tank 2 is connected to filter tank 3 via the first support legs 5. The setting of the first support legs 5 enhances the support between the various chemical tanks.

[0024] The dissolving tank 1 is equipped with an ultrasonic generator 8. During the dissolution process, the ultrasonic generator 8 can accelerate the dissolution of solid raw materials and improve the dissolution efficiency through cavitation generated by high-frequency vibration. The inner wall of the reaction tank 2 is equipped with an electric heating wire 14. The heating temperature is adjusted by the controller 4 through the electric heating wire 14 to provide the required temperature conditions for the chemical reaction. The surface of the reaction tank 2 is equipped with a temperature sensor 13, which monitors the temperature inside the reaction tank 2 in real time to ensure that the chemical reaction takes place within a safe and efficient temperature range. The surface of the reaction tank 2 is equipped with a feeding pipe 11, and the surface of the feeding pipe 11 is equipped with a second electrically controlled valve 18. The feeding pipe 11 is used to add catalysts during the reaction process to increase the chemical reaction rate. The second electrically controlled valve 18 controls the temperature of the catalysts. The feed pipe 11 is switched on and off. The reaction tank 2 is equipped with a stirring assembly 15, which includes a servo motor 1501, a rotating rod 1502, and a stirring rod 1503. The output end of the servo motor 1501 is equipped with the rotating rod 1502, and the surface of the rotating rod 1502 is equipped with the stirring rod 1503. The servo motor 1501 drives the rotating rod 1502 and the stirring rod 1503 to ensure uniform mixing of the reactants and improve the efficiency of the chemical reaction. The filter tank 3 is equipped with a filter screen 16 to filter solid particles and ensure the purity of the reagent product. The bottom surface of the filter tank 3 is equipped with a liquid outlet pipe 10 for discharging the prepared water quality improver for subsequent use or storage. The bottom of the filter tank 3 is equipped with a second support leg 6.

[0025] First, solid raw materials are added through the feed pipe 7 of the dissolving tank 1, and solvent is added simultaneously through the liquid inlet pipe 17. The ultrasonic generator 8 inside the dissolving tank 1 is activated to accelerate the dissolution of the solid raw materials using high-frequency vibration. Then, the first electrically controlled valve 12 on the connecting pipe 9 is opened, allowing the dissolved liquid to flow into the reaction tank 2. The reaction tank 2 receives data from the temperature sensor 13 through the controller 4 and controls the electric heating wire 14 to adjust the heating temperature according to the preset program, providing the necessary conditions for the chemical reaction. At the same time, the stirring assembly 15 is activated, with the servo motor 1501 driving the rotating rod 1502 and the stirring rod 1503 to ensure uniform mixing of the reactants. During the reaction, the second electrically controlled valve 18 is opened, and the catalyst is added through the feed pipe 11. After the reaction is completed, the connecting pipe 9 is opened again. The first electrically controlled valve 12 on the filter tank allows the reaction liquid to flow into the filter tank 3. Solid particles are filtered out through the filter screen 16 to ensure the purity of the pharmaceutical product. Finally, the first electrically controlled valve 12 on the liquid outlet pipe 10 at the bottom of the filter tank 3 is opened to discharge the prepared water quality improver for subsequent use or storage. During the entire preparation process, when the reaction is carried out in the reaction tank 2, new solid raw materials and solvents can be added through the liquid inlet pipe 17 and the feed pipe 7 for pre-dissolution. When the solvent after the chemical reaction has completely entered the filter tank 3, the dissolved solvent can be discharged into the reaction tank 2 through the connecting pipe 9 for chemical reaction. The preparation work is carried out simultaneously in the upper and lower layers, which enhances the continuity of the preparation process, thereby effectively improving the efficiency of pharmaceutical production and shortening the production cycle. Specific Implementation Example 2:

[0027] A novel water quality improver preparation component, based on the basic structure in Specific Embodiment 1, further discloses the following: a semi-circular protective door can be provided on the side of the filter tank 3. The dimensions of both ends of the protective door correspond to the diameter of the filter screen 16, and a sealed connection is adopted between the protective door and the filter tank 3, effectively ensuring the sealing performance of the filter tank 3 and preventing liquid leakage during the filtration process. When the filter screen 16 accumulates impurities due to long-term use and needs to be cleaned or replaced, the operator only needs to simply open this semi-circular protective door to quickly remove the filter screen 16 for necessary maintenance operations, greatly improving the convenience of cleaning the filter screen 16.

[0028] In summary:

[0029] 1. The connecting pipe 9 connects the dissolving tank 1, reaction tank 2, and filter tank 3, allowing the device to simultaneously perform solid dissolution, chemical reaction, and filtration in stages. Preparation work can be carried out simultaneously in the upper and lower layers, enhancing the continuity of the preparation process and effectively improving the efficiency of pharmaceutical production and shortening the production cycle. The ultrasonic generator 8 operates when solid raw materials and solvents are added to the dissolving tank 1. The cavitation effect generated by the high-frequency vibration accelerates the dissolution process of the solid raw materials, significantly shortening the dissolution time. Furthermore, the electric heating wire 14 increases the temperature of the stirring reaction process, and the catalyst is added through the feeding pipe 11. The synergistic effect of these two greatly accelerates the efficiency of the chemical reaction. The filter screen 16 filters out any solid particles, ensuring the purity of the pharmaceutical product.

[0030] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A novel water quality improver preparation component, comprising a dissolving tank (1), a reaction tank (2), and a filtering tank (3), characterized in that: The surface of the reaction vessel (2) is provided with a controller (4), and the top and bottom surfaces of the reaction vessel (2) are provided with connecting pipes (9). The reaction vessel (2) is connected to the dissolving vessel (1) through the connecting pipes (9), and the reaction vessel (2) is connected to the filter vessel (3) through the connecting pipes (9). The interior of the dissolving vessel (1) is provided with an ultrasonic generator (8). The inner wall of the reaction vessel (2) is provided with an electric heating wire (14). The surface of the reaction vessel (2) is provided with a temperature sensor (13). The surface of the reaction vessel (2) is provided with a feeding pipe (11). The interior of the reaction vessel (2) is provided with a stirring assembly (15). The interior of the filter vessel (3) is provided with a filter screen (16).

2. The novel water quality improver preparation component according to claim 1, characterized in that: The stirring assembly (15) includes a servo motor (1501), a rotating rod (1502) and a stirring rod (1503). The output end of the servo motor (1501) is provided with the rotating rod (1502), and the surface of the rotating rod (1502) is provided with the stirring rod (1503).

3. The novel water quality improver preparation component according to claim 1, characterized in that: The reaction vessel (2) is provided with a first support leg (5) on its top and bottom surfaces. The reaction vessel (2) is connected to the dissolving vessel (1) through the first support leg (5) and to the filtering vessel (3) through the first support leg (5).

4. The novel water quality improver preparation component according to claim 1, characterized in that: The surface of the dissolving tank (1) is provided with a feed pipe (7) and a liquid inlet pipe (17).

5. The novel water quality improver preparation component according to claim 1, characterized in that: The bottom surface of the filter tank (3) is provided with a liquid outlet pipe (10), and the bottom of the filter tank (3) is provided with a second support leg (6).

6. The novel water quality improver preparation component according to claim 1, characterized in that: The surfaces of the connecting pipe (9) and the liquid outlet pipe (10) are each provided with a first electrically controlled valve (12), and the surface of the feeding pipe (11) is provided with a second electrically controlled valve (18).

7. The novel water quality improver preparation component according to claim 1, characterized in that: The ultrasonic generator (8) is electrically connected to the controller (4), and the electric heating wire (14) and temperature sensor (13) are both electrically connected to the controller (4).

Citation Information

Patent Citations

  • Microbial water quality improver preparation tank

    CN220503037U