Self-cleaning dye color mixing device
By combining a PLC-controlled electric push rod, a motor-driven stirring rod, and a brush with water flow cleaning, the problem of residual dye clumping during dye tinting is solved, achieving an automated and highly efficient cleaning effect.
Patent Information
- Application Number
- CN202422739457.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2034-11-11
AI Technical Summary
During the dye tinting process, residual dye is prone to drying and clumping, which affects the subsequent tinting effect and increases the amount of cleaning work, and there is a lack of self-cleaning devices.
The system combines a PLC-controlled electric push rod, a motor-driven stirring rod, and a brush with water flow cleaning to achieve automated cleaning of the seasoning container.
It achieves efficient cleaning of seasoning containers, ensuring no residue, simplifies the cleaning process, and improves color matching efficiency.
Smart Images
Figure CN223931277U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dye color matching technology, specifically a self-cleaning dye color matching device. Background Technology
[0002] During the dye mixing process, residual dye often remains in the mixing tank after use. If the residual dye is not cleaned in time, it is easy to dry and clump, which not only affects subsequent color mixing but also increases the workload of subsequent cleaning. Therefore, there is an urgent need for a self-cleaning dye mixing device to solve the above problems. Utility Model Content
[0003] The purpose of this invention is to provide a self-cleaning dye color-matching device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a self-cleaning dye mixing device, comprising a support frame, a PLC control board, a first electric push rod, and a movable bracket. An adjustable support frame is fixedly connected to the top center of the bottom of the support frame. A material container slot is opened at the top of the adjustable support frame. Two first electric push rods are symmetrically fixedly installed on the adjustable support frame. A support frame is fixedly installed at the top of the first electric push rod. A mixing container is fixedly installed at the top of the support frame. A discharge pipe is fixedly connected to the bottom of the mixing container. A valve is fixedly installed on the discharge pipe. Two sliding rods are symmetrically fixedly installed at the bottom of the top of the support frame. A second electric push rod is fixedly installed at one end of the bottom of the top of the support frame.
[0005] Preferably, a first motor is fixedly installed at the top of the bottom of the movable support, and a second motor is fixedly installed at the top of the bottom of the movable support, with the first motor and the second motor arranged symmetrically. A push plate is fixedly connected to the middle of the top of the movable support. A rotating shaft is fixedly installed at the drive end of the first motor. A first brush is evenly fixedly connected to the outer side of the rotating shaft. A second brush is fixedly installed at the bottom of the rotating shaft. A stirring rod is fixedly installed at the drive end of the second motor. Two cleaning nozzles are symmetrically fixedly installed at the bottom of the movable support.
[0006] Preferably, the PLC control board is wiredly connected to the first electric push rod, the second electric push rod, the first motor, and the second motor, respectively.
[0007] Preferably, the PLC control board is placed at the top of the adjusting support frame.
[0008] Preferably, the top end of the movable bracket is slidably connected to the slide rod, and the telescopic end of the second electric push rod is fixedly installed on the push plate.
[0009] Preferably, the second electric push rod is located between the two slide rods.
[0010] Preferably, the input ends of the two cleaning nozzles are respectively connected to the two valve ends of the tap water.
[0011] Preferably, the nozzle of the cleaning nozzle is designed to be tilted downwards.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] This invention first cleans the stirring rod with water flow and agitation, then uses a brush to thoroughly clean the inner wall and bottom of the seasoning barrel to ensure no residue remains. The PLC control board can precisely control the movement of the electric push rod and motor to ensure that the stirring rod and brush can accurately reach the predetermined position for efficient stirring and cleaning. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the main three-dimensional structure of the present utility model;
[0015] Figure 2 This is a schematic diagram of the support and fixing frame structure in this utility model;
[0016] Figure 3 This is a schematic diagram of the movable support structure in this utility model.
[0017] In the diagram: 1-Support frame, 2-Adjustable support frame, 3-Material bucket holding trough, 4-PLC control board, 5-First electric push rod, 6-Moving bracket, 7-Support frame, 8-Material bucket, 9-Slide rod, 10-Second electric push rod, 11-Discharge pipe, 12-Valve, 13-Push plate, 14-First motor, 15-Second motor, 16-Stirring rod, 17-Rotating shaft, 18-First brush, 19-Second brush, 20-Cleaning nozzle. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-3This utility model provides an embodiment of a self-cleaning dye color-matching device, including a support frame 1, a PLC control board 4, a first electric push rod 5, and a movable bracket 6. An adjustable support frame 2 is fixedly connected to the top center of the bottom of the support frame 1. The PLC control board 4 is placed on the top of the adjustable support frame 2. A material container trough 3 is opened at the top of the adjustable support frame 2, through which a dye container or a wastewater collection container is placed. Two first electric push rods 5 are symmetrically fixedly installed on the adjustable support frame 2. A support frame 7 is fixedly installed at the top of the first electric push rod 5. A seasoning container 8 is fixedly installed at the top of the support frame 7. A discharge pipe 11 is fixedly connected to the bottom of the seasoning container 8. A valve 12 is fixedly installed on the discharge pipe 11. Two sliding rods 9 are symmetrically fixedly installed at the bottom of the top of the support frame 1. A second electric push rod 10 is fixedly installed at one end of the bottom of the top of the support frame 1, and the second electric push rod 10 is located between the two sliding rods 9.
[0020] A first motor 14 is fixedly installed at the top of the bottom of the movable support 6, and a second motor 15 is fixedly installed at the top of the bottom of the movable support 6. The first motor 14 and the second motor 15 are symmetrically arranged. The second motor 15 is activated when stirring is required, and the first motor 14 is activated when cleaning the seasoning barrel 8 is required. A push plate 13 is fixedly connected to the middle of the top of the movable support 6. A rotating shaft 17 is fixedly installed at the drive end of the first motor 14. A first brush 18 is evenly fixedly connected to the outer side of the rotating shaft 17. A second brush 19 is fixedly installed at the bottom end of the rotating shaft 17. The first brush 18 washes the inner wall of the seasoning barrel 8, and the second brush 19 washes the inner bottom of the seasoning barrel 8. A stirring rod 16 is fixedly installed at the drive end of the second motor 15. Two cleaning nozzles 20 are symmetrically fixedly installed at the bottom of the movable support 6.
[0021] The PLC control board 4 is electrically connected to the first electric push rod 5, the second electric push rod 10, the first motor 14, and the second motor 15, respectively. The PLC control board 4 facilitates the control of stirring and cleaning.
[0022] The top of the movable bracket 6 is slidably connected to the slide rod 9, and the telescopic end of the second electric push rod 10 is fixedly installed on the push plate 13. The movable bracket 6 can slide on the slide rod 9 by the extension and retraction of the second electric push rod 10.
[0023] The input ends of the cleaning nozzle 20 are connected to two valves of the tap water. The nozzle of the cleaning nozzle 20 is designed to be tilted downwards. By controlling the two cleaning nozzles 20 separately through the two tap water valves, the stirring rod 16 and the seasoning bucket 8 can be cleaned separately.
[0024] Working principle: During operation, a control program is first set on the PLC control board 4. When color mixing is in progress, the PLC control board 4 controls the extension of the first electric push rod 5. The top of the first electric push rod 5 pushes the support frame 7 upwards, causing the seasoning barrel 8 to move upwards until the bottom of the stirring rod 16 is close to the bottom of the seasoning barrel 8. Then, the PLC control board 4 starts the second motor 15. After mixing is complete, the PLC control board 4 controls the second motor 15 to shut off and simultaneously controls the first electric push rod 5 to retract. The top of the first electric push rod 5 drives the support frame 7 downwards to its initial position. At this point, the bottom of the stirring rod 16 is completely disengaged. Then, the dye container is placed on top of the material container trough 3, and external force is applied... Open valve 12, and the dye inside the seasoning barrel 8 flows into the fuel container barrel through discharge pipe 11. After the dye is discharged, remove the dye container barrel by external force and place the wastewater collection barrel on top of the material barrel holding trough 3. Then, close valve 12 by external force and control the first electric push rod 5 to extend to the bottom of the stirring rod 16 near the bottom of the inside of the seasoning barrel 8 via PLC control board 4. Then, open the tap water valve connected to the cleaning nozzle 20 near the second motor 15. Tap water is sprayed out through the cleaning nozzle 20 near the second motor 15 and flows into the inside of the seasoning barrel 8. Then, start the second motor 15 to stir and clean the stirring rod 16 via PLC control board 4. After cleaning, close the tap water valve and control the PLC control board to clean the stirring rod 16. 4. The second motor 15 is turned off, and the first electric push rod 5 is retracted. The top of the first electric push rod 5 drives the support frame 7 back to its initial position, and the valve 12 is opened to drain the wastewater inside the seasoning barrel 8. Then, the PLC control board 4 controls the second electric push rod 10 to retract. The extension end of the second electric push rod 10 drives the push plate 13 to move. The movement of the push plate 13 causes the moving bracket 6 to slide on the slide rod 9 until the first motor 14 is directly above the seasoning barrel 8. Then, the PLC control board 4 controls the first electric push rod 5 to extend. The top of the first electric push rod 5 pushes the support frame 7 upward until the bottom end of the second brush 19 is in close contact with the inner bottom end of the seasoning barrel 8. Then, the tap water valve connected to the cleaning nozzle 20 near the first motor 14 is opened. The door is opened, and valve 12 is opened. At this time, PLC control board 4 controls the first motor 14 to start. The drive end of the first motor 14 drives the rotating shaft 17 to rotate. The rotating shaft 17 drives the first brush 18 and the second brush 19 to rotate. The rotating first brush 18 brushes the inner wall of the seasoning barrel 8, and the second brush 19 brushes the bottom inner side of the seasoning barrel 8. After cleaning, the tap water valve is closed. Then, PLC control board 4 controls the first motor 14 to close and controls the first electric push rod 5 to retract. The top of the first electric push rod 5 drives the seasoning barrel 8 back to the initial position. Then, PLC control board 4 controls the second electric push rod 10 to extend. The extension end of the second electric push rod 10 pushes the moving bracket 6 back to the initial position.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A self-cleaning dye mixing device, comprising a support frame (1), a PLC control board (4), a first electric push rod (5), and a movable bracket (6), characterized in that: An adjustable support frame (2) is fixedly connected to the top center of the bottom of the support frame (1). A material container slot (3) is opened at the top of the adjustable support frame (2). Two first electric push rods (5) are symmetrically fixedly installed on the adjustable support frame (2). A support frame (7) is fixedly installed at the top of the first electric push rod (5). A seasoning bucket (8) is fixedly installed at the top of the support frame (7). A discharge pipe (11) is fixedly connected to the bottom of the seasoning bucket (8). A valve (12) is fixedly installed on the discharge pipe (11). Two sliding rods (9) are symmetrically fixedly installed at the bottom of the top of the support frame (1). A second electric push rod (10) is fixedly installed at one end of the bottom of the top of the support frame (1).
2. The self-cleaning dye color-matching device according to claim 1, characterized in that: A first motor (14) is fixedly installed at the top of the bottom of the movable support (6), and a second motor (15) is fixedly installed at the top of the bottom of the movable support (6). The first motor (14) and the second motor (15) are symmetrically arranged. A push plate (13) is fixedly connected to the middle of the top of the movable support (6). A rotating shaft (17) is fixedly installed at the drive end of the first motor (14). A first brush (18) is evenly fixedly connected to the outer side of the rotating shaft (17). A second brush (19) is fixedly installed at the bottom end of the rotating shaft (17). A stirring rod (16) is fixedly installed at the drive end of the second motor (15). Two cleaning nozzles (20) are symmetrically fixedly installed at the bottom of the movable support (6).
3. The self-cleaning dye color-matching device according to claim 2, characterized in that: The PLC control board (4) is wiredly connected to the first electric push rod (5), the second electric push rod (10), the first motor (14), and the second motor (15).
4. The self-cleaning dye color-matching device according to claim 1, characterized in that: The PLC control board (4) is placed on top of the adjustment support frame (2).
5. The self-cleaning dye color-matching device according to claim 2, characterized in that: The top end of the movable bracket (6) is slidably connected to the slide rod (9), and the telescopic end of the second electric push rod (10) is fixedly installed on the push plate (13).
6. The self-cleaning dye color-matching device according to claim 1, characterized in that: The second electric push rod (10) is located between the two slide rods (9).
7. The self-cleaning dye color-matching device according to claim 2, characterized in that: The input ends of the two cleaning nozzles (20) are respectively connected to the two valve ends of the tap water.
8. The self-cleaning dye color-matching device according to claim 2, characterized in that: The nozzle of the cleaning nozzle (20) is designed to be tilted downwards.