Device for simultaneously pretreating solid feed raw materials and liquid feed raw materials
By designing a solid and liquid feed pretreatment device, the precise dispersion, mixing, and proportional addition of liquid and solid raw materials are achieved using metering tanks, agitators, and shears. This solves the problems of uneven mixing and automatic classification and storage, thereby improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202520042300.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-01-08
AI Technical Summary
Existing equipment for simultaneously processing liquid and solid raw materials suffers from problems such as uneven mixing, long production cycles, and high costs. In particular, it is difficult to achieve automatic sorting and storage when adding small or very small proportions of liquid and solid raw materials.
A device was designed that includes a fixed frame, a metering tank, a mixer, a shearing machine, a feeding assembly, and a discharging assembly. The metering tank precisely controls the weight of the raw materials, the mixer and shearing machine disperse and mix them, and the feeding and discharging assemblies enable proportional addition and classified storage.
It enables precise dispersion and mixing of various liquid and solid raw materials, allowing for proportional addition, and automatic classification and storage of the processed raw materials, thereby improving mixing uniformity and production efficiency while reducing production costs.
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Figure CN223931287U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the feed pretreatment field, specifically a set of solid and liquid feed raw material pretreatment device. BACKGROUND
[0002] At present, feed production mainly uses solid raw materials, and the production process is also designed according to the processing of solid feed raw materials. With the progress of feed industry technology, liquid feed raw materials appear, prompting the emergence of equipment that can simultaneously process liquid and solid raw materials.
[0003] The existing equipment for simultaneously processing liquid and solid raw materials has some limitations: first, when processing part of liquid or adding a small amount of solid feed raw materials, the liquid raw material loading body is usually made into a solid, and a small amount of solid raw material is added, which needs to be pre-mixed for several times before use, which leads to an increase in raw material cost, an increase in production links, a long production cycle and an increase in quality control nodes; second, for the separate addition of liquid oil, liquid methionine and other feed raw materials, only one kind of raw material can be added according to the set weight, and liquid and solid feed raw materials cannot be dispersed, mixed, sheared, homogenized and pretreated at the same time, and the treated liquid cannot be automatically classified and stored; third, the solid feed raw material processing equipment can only crush and mix the feed raw materials, and a small amount or a very small amount of solid raw material needs to be pre-mixed for several times before use, but the specific gravity of the raw materials is different, which will lead to uneven mixing and non-standard mixing uniformity.
[0004] In summary, the existing equipment for simultaneously processing liquid and solid raw materials cannot meet the standard mixing uniformity requirement for a small or very small amount of feed, cannot simultaneously pretreat the added liquid and solid feed raw materials, and cannot automatically classify and store the treated liquid. Utility model content
[0005] In order to solve the above technical problems, the utility model provides a set of solid and liquid feed raw material pretreatment device to solve the problems in the prior art.
[0006] A set of solid and liquid feed raw material pretreatment device, comprising:
[0007] A fixed frame is provided with an additive storage barrel at the top and a metering tank in the middle, and a stirrer and a shear machine are installed on the metering tank, and the stirrer and the shear machine extend to the inside of the metering tank.
[0008] The feed assembly comprises a first straight-through pipe, a second straight-through pipe, a feed main pipe, a water inlet pipe, an impeller pump and an oil inlet pump, one side of the top of the metering tank is communicated with the first straight-through pipe, the other side of the top of the metering tank is communicated with the second straight-through pipe, the top end of the second straight-through pipe is communicated with the bottom of the additive storage barrel, the feed main pipe and the water inlet pipe are communicated with the top of the metering tank through the oil inlet pump and the impeller pump respectively, and one side of the feed main pipe is communicated with a feed branch pipe for guiding liquid raw materials to enter; and
[0009] The discharge assembly comprises a discharge main pipe, a discharge branch pipe and an oil outlet pump, the bottom of the metering tank is communicated with the discharge main pipe through the oil outlet pump, and one end of the discharge main pipe is communicated with the discharge branch pipe.
[0010] Preferably, the top end of the first straight-through pipe is provided with a feeding hopper for feeding the solid feed raw materials to be treated.
[0011] Preferably, the oil inlet pump and the oil outlet pump are both KCB oil pumps.
[0012] Preferably, the feed branch pipe is provided with four groups for adding liquid feed raw materials, and the discharge branch pipe is provided with two groups for switching discharge according to production requirements.
[0013] Preferably, the second straight-through pipe, the feed branch pipe, the water inlet pipe and the discharge pipe are all provided with pneumatic ball valves.
[0014] Preferably, the stirrer is centrally installed on the metering tank, and the shearing machine is eccentrically installed on the metering tank.
[0015] Compared with the prior art, the utility model has the following beneficial effects: firstly, by arranging the metering tank, the stirrer and the shearing machine, the problems of dispersing and mixing of various liquid feed raw materials and solid feed raw materials, shearing and homogenizing and the like pretreatment are solved under the premise of precisely controlling the weight of the various feed raw materials; secondly, by arranging the first straight-through pipe, the second straight-through pipe, the feed main pipe and the water inlet pipe in the feed assembly, the problem of simultaneously adding various liquid feed raw materials and solid feed raw materials according to the formula setting proportion is solved; finally, by arranging the discharge main pipe and the discharge branch pipe in the discharge assembly, the problem of automatically classifying and storing after pretreatment of different raw materials is solved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a front view structure diagram of the utility model;
[0017] Figure 2 It is a sectional view structure diagram of the metering tank of the utility model.
[0018] In the drawing:
[0019] 1. Fixture; 2. Additive storage tank; 3. Metering tank; 4. Agitator; 5. Shearing machine; 6. First straight pipe; 7. Second straight pipe; 8. Main feed pipe; 9. Water inlet pipe; 10. Impeller pump; 11. Oil inlet pump; 12. Feed branch pipe; 13. Main discharge pipe; 14. Discharge branch pipe; 15. Oil outlet pump; 16. Feeding hopper; 17. Pneumatic ball valve. Detailed Implementation
[0020] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0021] As attached Figure 1 To be continued Figure 2 As shown:
[0022] This utility model provides a device for simultaneously pre-treating solid and liquid feed ingredients, including a fixed frame 1, a feeding assembly, and a discharging assembly. An additive storage tank 2 is installed on the top of the fixed frame 1, and a metering tank 3 is installed in the middle of the fixed frame 1. A stirrer 4 and a shearing machine 5 are installed on the metering tank 3, both extending into the inner side of the metering tank 3. The feeding assembly includes a first straight pipe 6, a second straight pipe 7, a main feed pipe 8, a water inlet pipe 9, an impeller pump 10, and an oil inlet pump 11. The first straight pipe is connected to one side of the top of the metering tank 3. 6. A second straight pipe 7 is connected to the other side of the top of the metering tank 3. The top of the second straight pipe 7 is connected to the bottom of the additive storage tank 2. The feed main pipe 8 and the water inlet pipe 9 are connected to the top of the metering tank 3 through the oil pump 11 and the impeller pump 10, respectively. A feed branch pipe 12 for introducing liquid raw materials is connected to one side of the feed main pipe 8. The discharge assembly includes a discharge main pipe 13, a discharge branch pipe 14 and an oil pump 15. The bottom of the metering tank 3 is connected to the discharge main pipe 13 through the oil pump 15. One end of the discharge main pipe 13 is connected to the discharge branch pipe 14.
[0023] It should be further explained that a metering sensor is installed inside the metering tank 3, which can weigh various feed ingredients.
[0024] It should be further explained that the additive storage tank 2 is used to store liquid feed additive raw materials such as liquid emulsifiers, and the stored additive raw materials are added to the metering tank 3 through the second straight pipe 7.
[0025] Among them, through the water inlet pipe 9, the second straight pipe 7 and multiple sets of feed branch pipes 12, various liquid feed raw materials can be added according to the actual production needs.
[0026] refer to Figure 1 The top of the first straight pipe 6 is equipped with a feeding hopper 16, which is used to feed solid feed raw materials to be processed.
[0027] Wherein, the first straight pipeline 6 can complete the addition of solid feed raw materials.
[0028] It needs to be further explained that the oil inlet pump 11 and the oil outlet pump 15 are both KCB oil pumps.
[0029] Wherein, the KCB oil pump is used for conveying solid particles and fibers, and meets the use requirements of liquid feed raw material transmission.
[0030] In an alternative embodiment, the feed branch pipe 12 is provided with four groups, which are used to add liquid feed raw materials, and the discharge branch pipe 14 is provided with two groups, which are used to switch the discharge according to the production requirements.
[0031] Wherein, the number of the feed branch pipe 12 can be increased to realize more liquid raw material processing, and the number of the discharge branch pipe 14 can also be increased to realize the storage of multiple processing liquids.
[0032] Reference Figure 1 , the second straight pipeline 7, the feed branch pipe 12, the water inlet pipe 9 and the middle part of the discharge pipe are all provided with pneumatic ball valves 17.
[0033] Wherein, the pneumatic ball valves 17 are used to control the addition of raw materials through the second straight pipeline 7, the feed branch pipe 12 and the water inlet pipe 9, so as to control the addition of different raw materials; the pneumatic ball valves 17 are used to control the discharge of the discharge branch pipe 14, so as to control the classified storage of the mixed products.
[0034] Reference Figure 2 , the stirrer 4 is centrally installed on the metering tank 3, and the shear machine 5 is eccentrically installed on the metering tank 3.
[0035] Wherein, the central installation of the stirrer 4 is beneficial to the dispersion and mixing of solid and liquid materials, and the eccentric installation of the shear machine 5 is helpful for the shearing and homogenization of liquid and solid mixtures.
[0036] Working principle: first, by opening the electromagnetic valve on the feed branch pipe 12 and the oil inlet pump 11 on the feed main pipe 8, the liquid feed raw materials such as oil and egg methionine are introduced into the metering tank 3 through the feed branch pipe 12, then the impeller pump 10 is opened, and the proportioning water is added to the metering tank 3 through the water inlet pipe 9, then the electromagnetic valve on the second straight pipeline 7 is opened, and the liquid feed additive raw materials such as liquid emulsifier in the additive storage barrel 2 are introduced into the metering tank 3, the weighing of multiple feed raw materials is completed through the metering sensor in the metering tank 3, the pretreated solid raw materials are introduced into the metering tank 3 through the first straight pipeline 6, the solid raw materials are sheared and dispersed by the shear machine 5, the solid raw materials and the liquid raw materials are mixed by the stirrer 4, finally the oil outlet pump 15 is opened, the processed products are discharged through the discharge main pipe 13, and the discharge branch pipe 14 is used to switch the discharge, so that different types of materials enter different storage tanks.
[0037] The embodiments of the present application are given for example and description, although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limiting the present application, and the ordinary skilled in the art can change, modify, replace and modify the above embodiments within the scope of the present application, the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A device for simultaneously pre-treating solid and liquid feed ingredients, characterized in that, include: A fixed frame (1) is installed on top of an additive storage tank (2), and a metering tank (3) is installed in the middle. A stirrer (4) and a shearing machine (5) are installed on the metering tank (3), and both the stirrer (4) and the shearing machine (5) extend to the inside of the metering tank (3). The feeding assembly includes a first straight pipe (6), a second straight pipe (7), a main feed pipe (8), a water inlet pipe (9), an impeller pump (10), and an oil inlet pump (11). The first straight pipe (6) is connected to one side of the top of the metering tank (3), and the second straight pipe (7) is connected to the other side of the top of the metering tank (3). The top of the second straight pipe (7) is connected to the bottom of the additive storage tank (2). The main feed pipe (8) and the water inlet pipe (9) are connected to the top of the metering tank (3) through the oil inlet pump (11) and the impeller pump (10), respectively. A feed branch pipe (12) for introducing liquid raw materials is connected to one side of the main feed pipe (8). as well as The discharge assembly includes a discharge main pipe (13), a discharge branch pipe (14) and an oil pump (15). The bottom of the metering tank (3) is connected to the discharge main pipe (13) through the oil pump (15), and one end of the discharge main pipe (13) is connected to the discharge branch pipe (14).
2. The apparatus for simultaneously pretreating solid and liquid feed ingredients as described in claim 1, characterized in that: The top of the first straight pipe (6) is equipped with a feeding hopper (16), which is used to feed solid feed raw materials to be processed.
3. The apparatus for simultaneously pretreating solid and liquid feed ingredients as described in claim 1, characterized in that: Both the inlet pump (11) and the outlet pump (15) are KCB oil pumps.
4. The apparatus for simultaneously pretreating solid and liquid feed ingredients as described in claim 1, characterized in that: The feed branch pipe (12) is provided in four sets, which are used to add liquid feed raw materials, and the discharge branch pipe (14) is provided in two sets, which are used to switch the discharge according to production needs.
5. The apparatus for simultaneously pretreating solid and liquid feed ingredients as described in claim 1, characterized in that: Pneumatic ball valves (17) are installed in the middle of the second straight pipe (7), the feed branch pipe (12), the water inlet pipe (9), and the discharge pipe.
6. The apparatus for simultaneously pretreating solid and liquid feed ingredients as described in claim 1, characterized in that: The agitator (4) is installed in the center on the metering tank (3), and the shearing machine (5) is installed eccentrically on the metering tank (3).