Detection equipment for rectification device

By combining an inclined feeding tray and a detection channel with an automatic feeding device consisting of a servo motor and a ball screw structure, the problems of low efficiency and high labor costs of rectifier bridge detection equipment have been solved, achieving efficient automated detection and rejection of defective products.

CN223932027UActive Publication Date: 2026-02-24ZHEJIANG GUCHI ELECTRONICS
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Patent Information

Application Number
CN202520414590.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-02-24
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Existing rectifier bridge testing equipment is inefficient and has high labor costs. Manual placement is time-consuming and labor-intensive, and automatic material supply is insufficient.

Method used

The system employs an inclined material tray and inspection channel, combined with a motion device consisting of a servo motor and a ball screw structure, to achieve automatic feeding and inspection. Defective products are removed using a screening structure, and the device controls the stopping position within the inspection channel using a blocking structure.

Benefits of technology

It improves the efficiency of rectifier device testing, reduces manual intervention, lowers labor costs, and enables automated feeding and testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model aims to solve the problem that rectification devices need to be manually placed when a conveying belt in existing rectification device detection equipment is used for conveying. The utility model provides detection equipment for a rectifying device. The detection equipment comprises a detection device for detecting the performance of the device; the device further comprises material carrying discs used for containing devices in rows, a moving device used for conveying the material carrying discs, a detection channel and a conveying belt. Wherein the material carrying disc is arranged on a moving device which moves back and forth, and a plurality of device grooves are formed in the material carrying disc side by side; when the material carrying disc moves back and forth along with the motion structure, one of the device grooves is opposite to the detection channel; the detection channel and the material carrying disc are obliquely arranged, and the material carrying disc is arranged at an upper end inlet part of the detection channel; the side surface of the detection channel is also provided with at least one detection device; the lower end outlet part of the detection channel is connected with the conveying belt; and a large number of rectification devices can be conveyed simultaneously and conveyed to the detection channel in sequence, and use is convenient and fast.
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Description

Technical Field

[0001] This utility model relates to the field of detection device technology, and in particular to a detection device for rectifier devices. Background Technology

[0002] A rectifier bridge is a packaged device that uses the unidirectional conduction characteristic of diodes to convert alternating current (AC) to direct current (DC), and it is widely used in the electronics field. After production, rectifier bridges require performance testing to prevent substandard performance from causing further damage to circuits. Traditional rectifier bridge performance testing is mostly done manually, which is inefficient and costly. Therefore, automated testing equipment, such as the one shown in authorization announcement number CN211937977U, has emerged. However, existing testing methods mostly involve manually placing the rectifier bridge on a conveyor belt or other transport structure and then transporting it to a designated location for testing. This manual placement process is still time-consuming, labor-intensive, and requires personnel supervision, presenting inconvenience. Therefore, there is a need for a testing device for rectifier devices that can automatically feed materials and facilitate testing. Summary of the Invention

[0003] The purpose of this invention is to address the shortcomings of existing technologies and provide a testing device for rectifier devices.

[0004] To solve the above problems, the present invention adopts the following solution:

[0005] A testing device for rectifier devices includes a testing apparatus for testing device performance; it also includes a tray for holding devices in rows, a moving device for transporting the tray, a testing channel, and a conveyor belt; wherein the tray is disposed on the moving device in a reciprocating motion, and the tray has several device slots arranged side by side; when the tray reciprocates following the moving structure, one of the device slots is opposite to the testing channel; both the testing channel and the tray are inclined, and the tray is disposed at the upper entrance of the testing channel; at least one testing device is disposed on the side of the testing channel; the lower exit of the testing channel is connected to the conveyor belt.

[0006] Furthermore, one end of the device slot on the carrier tray is closed, and the other end is open; the open end of the device slot faces the detection channel; and the bottom of the device slot is provided with several ventilation holes that penetrate the carrier tray.

[0007] Furthermore, the motion device includes a servo motor and a ball screw structure, with the servo motor and the ball screw structure being connected in a transmission manner; the material tray is detachably mounted on the slider of the ball screw structure.

[0008] Furthermore, the detection channel includes a through groove and a screening structure. The through groove is used to transport the device. The through groove is segmented, and adjacent through grooves are connected by the screening structure. The screening structure is correspondingly arranged to the detection device and is located below the detection device.

[0009] Furthermore, the screening structure includes a pushing cylinder, a pushing trough, and a waste box; the pushing trough is located between two sections of through groove and is located at the movable end of the pushing cylinder; the waste box is arranged adjacent to the through groove and also corresponds to the pushing trough.

[0010] Furthermore, a baffle is provided at one end of the through slot near the device slot; the baffle is located on one or both sides of the through slot and is used to block the device in the corresponding device slot in the material tray.

[0011] Furthermore, the detection channel is also provided with a blocking structure; the blocking structure includes a material-blocking cylinder and a material-blocking plate; the material-blocking plate is disposed at the movable end of the material-blocking cylinder.

[0012] Furthermore, the blocking structure is disposed at the end of the detection channel near the material tray to block the devices in the device slot.

[0013] Furthermore, the blocking structure is disposed in the area corresponding to the detection device within the detection channel; the blocking structure is located in the areas in front of and behind the detection device.

[0014] Furthermore, the blocking structure is also disposed between the through groove and the screening structure.

[0015] The beneficial effects of this utility model are as follows:

[0016] By setting up an inclined detection channel and a material tray, the rectifiers are slidably transported within the detection channel under the influence of gravity. On the other hand, the material tray can integrate multiple rectifiers for easy transport. At the same time, the rectifiers in different device slots are transported sequentially into the detection channel, improving the efficiency of the detection.

[0017] By setting up a motion device including a servo motor and a ball screw structure, the stopping position of the material tray can be easily controlled so that the device slots on the material tray are aligned with the detection channel.

[0018] By setting up a sieve structure, rectifier devices that fail the test are rejected.

[0019] By setting up a blocking structure, the position of the rectifier device in the detection channel can be controlled, facilitating detection and rejection operations. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of Example 1;

[0021] Figure 2This is a schematic diagram of the cooperation between the material tray and the motion device in Example 1;

[0022] Figure 3 This is a schematic diagram of the detection channel and detection device in Example 1;

[0023] Figure 4 This is a schematic diagram of the bottom of the detection channel in Example 1.

[0024] Explanation of the reference numerals in the attached diagram: Detection device 1, material tray 2, component slot 21, vent 22, motion device 3, servo motor 31, ball screw structure 32, detection channel 4, through slot 41, screening structure 42, pushing cylinder 421, pushing groove 422, waste box 423, baffle 43, blocking structure 44, blocking cylinder 441, baffle plate 442, conveyor belt 5. Detailed Implementation

[0025] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that, unless otherwise specified, the following embodiments and features described therein can be combined with each other.

[0026] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. Therefore, the figures only show the components related to the present invention and are not drawn according to the actual number, shape and size of the components in the actual implementation. In the actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.

[0027] Example 1:

[0028] like Figures 1-4As shown, a testing device for rectifier devices includes a testing device 1 for testing the performance of rectifier devices. The testing device 1 tests whether the diodes inside the rectifier device are connected by connecting to the exposed electrodes on the rectifier device. It also includes a material tray 2 for holding rectifier devices in rows, a motion device 3 for transporting the material tray 2, a testing channel 4, and a conveyor belt 5. The material tray 2 is disposed on the reciprocating motion device 3, and the material tray 2 is provided with a plurality of device slots 21 arranged side by side. When the material tray 2 reciprocates with the motion device, one of the plurality of device slots 21 is opposite to the testing channel 4. Both the detection channel 4 and the material tray 2 are inclined, and in this example, they are both inclined at an angle of approximately 45°, so that the rectifier can be subjected to gravity and slide down along the device groove 21 and the detection channel 4. The material tray 2 is located at the upper entrance of the detection channel 4. At least one detection device 1 is also provided on the side of the detection channel 4. In this example, two detection devices 1 are provided on the side of the detection channel 4, which are used to detect different parameters of the rectifier. The lower exit of the detection channel 4 is connected to the conveyor belt 5, so that the rectifier that has completed the test can be transported to the designated location along the conveyor belt 5.

[0029] The device slots 21 on the carrier tray 2 are closed at one end and open at the other. The open end of the device slot 21 faces the detection channel 4. Several ventilation holes 22 penetrating the carrier tray 2 are provided at the bottom of the device slot 21 to prevent the rectifier devices from being adsorbed in the device slot 21 due to low pressure. The motion device 3 includes a servo motor 31 and a ball screw structure 32, which are connected to the servo motor 31. The carrier tray 2 is detachably mounted on the slider of the ball screw structure 32. When the carrier tray 2 moves with the motion device 3, the device slots 21 on the carrier tray 2 are sequentially connected to the detection channel 4, allowing multiple rectifier devices placed in the corresponding device slots 21 to enter the detection channel 4. The overall shape of the carrier tray 2 is square. Upward-protruding blocking blocks for limiting the movement are provided on both sides of the slider of the ball screw structure 32, which facilitates the carrier tray 2 to be embedded between the two blocking blocks, allowing the carrier tray 2 to move with the slider.

[0030] The detection channel 4 includes a through groove 41 and a screening structure 42. The through groove 41 is used to transport devices. The through groove 41 is segmented, and adjacent through grooves 41 are connected by the screening structure 42. The screening structure 42 is correspondingly arranged below the detection device 1. For rectifier devices that fail the test, they are directly sent out of the detection channel 4 through the screening structure 42. It should be noted that the width of the through groove 41 corresponds to the rectifier device to ensure that the rectifier devices in the through groove 41 do not pass side by side. The screening structure 42 includes a pusher cylinder 421, a pusher groove 422, and a waste box 423. The pusher groove 422 is located between the two segments of the through groove 41 and is set at the movable end of the pusher cylinder 421. The waste box 423 is arranged adjacent to the through groove 41 and also corresponds to the pusher groove 422.

[0031] A baffle 43 is provided at one end of the through groove 41 near the device slot 21. The baffle 43 is located on one or both sides of the through groove 41 and is used to block the devices in the corresponding device slot 21 in the material tray 2, so as to prevent the rectifier devices in the device slot 21 that are not opposite to the through groove 41 from sliding out of the device slot 21 due to gravity.

[0032] The detection channel 4 is also provided with a blocking structure 44; the blocking structure 44 includes a baffle cylinder 441 and a baffle plate 442; the baffle plate 442 is disposed at the movable end of the baffle cylinder 441; in this example, the blocking structure 44 includes two forms, one is a blocking structure 44 disposed on the side of the detection channel 4, and the other is a blocking structure 44 disposed below the detection channel 4. The baffle plate 442 of both blocking structures 44 is located inside the detection channel 4, forming a blockage for the rectifier devices inside the detection channel 4. The blocking structure 44 is disposed at the end of the detection channel 4 near the material tray 2, and is used to block the devices in the device slot 21 to prevent excessive accumulation of rectifier devices in the detection channel 4. A blocking structure 44 is also provided in the area corresponding to the detection device 1 within the detection channel 4. Specifically, the blocking structure 44 is located in the areas in front of and behind the detection device 1. The blocking structure 44 in front of the detection device 1 is used to control the rectifiers entering the corresponding area of ​​the detection device 1, and the blocking structure 44 behind the detection device 1 is used to control the rectifiers exiting the area. By blocking the rectifiers, the detection device 1 can easily perform tests. The blocking structure 44 is also provided between the through groove 41 and the screening structure 42. It blocks the rectifiers that have completed the test, making it easier to push unqualified rectifiers into the waste box 423. For qualified rectifiers, the blocking structure 44 is opened, allowing them to continue sliding down the detection channel 4.

[0033] During implementation, by setting up an inclined detection channel 4 and a material tray 2, the rectifiers slide and are transported within the detection channel 4 under the influence of gravity. Simultaneously, the material tray 2 can integrate multiple rectifiers for convenient transport, and sequentially transports rectifiers from different device slots 21 to the detection channel 4, improving detection efficiency. The motion device 3, including a servo motor 31 and a ball screw structure 32, facilitates control of the stopping position of the material tray 2, ensuring that the device slots 21 on the material tray 2 are aligned with the detection channel 4. A screening structure 42 is used to remove unqualified rectifiers. A blocking structure 44 controls the stopping position of the rectifiers within the detection channel 4, facilitating detection and removal operations.

[0034] The above description is merely a specific example of this utility model and does not constitute any limitation on this utility model. Obviously, those skilled in the art, after understanding the content and principle of this utility model, may make various modifications and changes in form and details without departing from the principle and structure of this utility model. However, these modifications and changes based on the concept of this utility model are still within the protection scope of the claims of this utility model.

Claims

1. A testing device for a rectifier device, comprising a testing apparatus (1) for testing the device's performance; characterized in that, It also includes a tray (2) for holding devices in rows, a motion device (3) for transporting the tray (2), a detection channel (4), and a conveyor belt (5); wherein the tray (2) is set on the motion device (3) for reciprocating motion, and a number of device slots (21) are arranged side by side on the tray (2); when the tray (2) moves back and forth with the motion structure, one of the device slots (21) is opposite to the detection channel (4); both the detection channel (4) and the tray (2) are set at an inclination, and the tray (2) is set at the upper entrance of the detection channel (4); at least one detection device (1) is also set on the side of the detection channel (4); the lower exit of the detection channel (4) is connected to the conveyor belt (5).

2. The testing equipment for a rectifier device according to claim 1, characterized in that, One end of the device slot (21) on the carrier tray (2) is closed and the other end is open; the open end of the device slot (21) faces the detection channel (4); the bottom of the device slot (21) is provided with several ventilation holes (22) that penetrate the carrier tray (2).

3. The testing equipment for a rectifier device according to claim 1, characterized in that, The motion device (3) includes a servo motor (31) and a ball screw structure (32), with the servo motor (31) and the ball screw structure (32) being connected in a transmission manner; the material tray (2) is detachably mounted on the slider of the ball screw structure (32).

4. The testing equipment for a rectifier device according to claim 1, characterized in that, The detection channel (4) includes a through groove (41) and a screening structure (42). The through groove (41) is used to transport the device. The through groove (41) is segmented and adjacent through grooves (41) are connected by the screening structure (42). The screening structure (42) is correspondingly set to the detection device (1) and is located below the detection device (1).

5. The testing equipment for a rectifier device according to claim 4, characterized in that, The screening structure (42) includes a pusher cylinder (421), a pusher groove (422), and a waste box (423); the pusher groove (422) is located between two sections of the through groove (41), and the pusher groove (422) is set at the movable end of the pusher cylinder (421); the waste box (423) is arranged adjacent to the through groove (41), and the waste box (423) also corresponds to the pusher groove (422).

6. The testing equipment for a rectifier device according to claim 4, characterized in that, A baffle (43) is provided at one end of the through groove (41) near the device slot (21); the baffle (43) is located on one or both sides of the through groove (41) and is used to block the device in the corresponding device slot (21) in the material tray (2).

7. The testing equipment for a rectifier device according to claim 4, characterized in that, The detection channel (4) is also provided with a blocking structure (44); the blocking structure (44) includes a material blocking cylinder (441) and a material blocking plate (442); the material blocking plate (442) is located at the movable end of the material blocking cylinder (441).

8. The testing equipment for a rectifier device according to claim 7, characterized in that, The blocking structure (44) is located at the end of the detection channel (4) near the material tray (2) to block the device in the device slot (21).

9. The testing equipment for a rectifier device according to claim 7, characterized in that, The blocking structure (44) is located in the area corresponding to the detection device (1) within the detection channel (4); the blocking structure (44) is located in the area in front of and behind the detection device (1).

10. The testing equipment for a rectifier device according to claim 7, characterized in that, The blocking structure (44) is also disposed between the through groove (41) and the screening structure (42).

Citation Information

Patent Citations

  • Material connecting and transporting mechanism for rectifier bridge sorting equipment

    CN211937977U