Cleaning device for engine cylinder gasket machining

Abstract

The utility model discloses a cleaning device for engine cylinder gasket processing, which comprises a cleaning tank, a cleaning agent is contained in the cleaning tank, a positioning mechanism and an auxiliary mechanism are further arranged in the cleaning tank, the positioning mechanism comprises a positioning assembly, the positioning assembly comprises a cylinder gasket storage frame arranged in the cleaning tank, and the auxiliary mechanism is arranged on the cylinder gasket storage frame. A first cavity groove is formed in the air cylinder gasket storage frame, the two ends of the first cavity groove are connected with clamping plates through springs, and the positioning assembly and the cleaning auxiliary assembly are arranged in the cleaning tank, so that air cylinder gasket bodies with different widths can be clamped through cooperation of the clamping plates and the springs in the positioning assembly when the air cylinder gasket cleaning device is used; and then a control motor, a screw rod and a cleaning plate in the cleaning auxiliary assembly are matched for use, a brush at the bottom of the cleaning plate can move back and forth to clean the air cylinder gasket body placed in the clamping plate, and compared with a traditional immersion mode, the cleaning effect of the air cylinder gasket body can be improved.

Description

Technical Field

[0001] This utility model relates to the field of cleaning device technology, and in particular to a cleaning device for engine cylinder head gasket processing. Background Technology

[0002] A cleaning device for engine cylinder head gasket processing is a specialized piece of equipment designed to clean engine cylinder head gaskets. During the processing of engine cylinder head gaskets, various contaminants can accumulate, such as metal shavings, oil, dust, and chemical residues from the processing. The purpose of the cleaning device is to effectively remove these contaminants through a series of cleaning methods and processes, ensuring that the cylinder head gasket meets the specified cleanliness standards.

[0003] Existing engine cylinder head gasket cleaning devices typically include a cleaning tank and a control system. The cleaning tank, the main body of the device, holds the cleaning fluid and the cylinder head gasket to be cleaned. It is generally made of stainless steel due to its excellent corrosion resistance and adaptability to various cleaning fluids. The control system controls the operation of the entire cleaning device. It can be simple manual control or highly automated PLC (Programmable Logic Controller) control. However, this type of cleaning device has certain drawbacks. When the engine cylinder head gasket is placed in the cleaning tank, the cleaning fluid mainly relies on its own chemical action and weak natural convection to remove dirt. This method is relatively slow, especially for stubborn oil stains, metal debris, and impurities attached to the complex structure of the cylinder head gasket (such as small holes and gaps), which require a long time to achieve the desired cleaning effect.

[0004] Therefore, we provide a cleaning device for engine cylinder head gasket processing. Utility Model Content

[0005] The purpose of this invention is to address the aforementioned technical problems by providing a cleaning device for engine cylinder head gasket processing. Through the coordinated use of multiple components in the auxiliary mechanism, the cleaning effect of the cylinder head gasket body can be accelerated.

[0006] In view of this, the present invention provides a cleaning device for engine cylinder head gasket processing, including a cleaning tank containing a cleaning agent. The cleaning tank is also provided with a positioning mechanism and an auxiliary mechanism. The positioning mechanism includes a positioning component, which includes a cylinder head gasket placement frame installed in the cleaning tank. The cylinder head gasket placement frame has a first cavity, and both ends of the first cavity are connected to clamping plates by springs. A clamping cavity is provided between the clamping plates at both ends, and the cylinder head gasket body can be clamped and placed in the clamping cavity at both ends.

[0007] The auxiliary mechanism includes a cleaning auxiliary component, which includes a U-shaped frame installed on the cleaning tank. A cylinder is mounted on the top of the U-shaped frame, and the output end of the cylinder is connected to an auxiliary plate. A rectangular cavity is opened on the auxiliary plate, and a positioning frame is provided on the rectangular cavity. A screw is provided on the positioning frame, and the screw is connected to the output end of a control motor at one end. A guide is connected to the screw, and a cleaning plate is installed below the guide.

[0008] Preferably, the bottom of the guide frame is equipped with a fixing bolt, and the cleaning plate is detachably installed in the slot of the guide frame in conjunction with the fixing bolt.

[0009] Preferably, the first cavity of the cylinder head gasket storage frame is further provided with a guide rod, which passes through and connects the clamping plates at both ends of the first cavity.

[0010] Preferably, the cylinder head gasket storage frame is further provided with a second cavity, and the bottom ends of the clamping plates at both ends are provided with protrusions, which can move within the range of the second cavity.

[0011] Preferably, the cylinder output end is provided with a connecting block, and the cylinder is detachably installed with the auxiliary plate through the connecting block at the output end.

[0012] Preferably, the cleaning tank is further provided with a rotating shaft, which is connected to the output end of a rotary motor on the outer wall of the cleaning tank via a moving ring, and the rotating shaft is connected to the cylinder head gasket storage frame.

[0013] Preferably, the cleaning tank is equipped with a control unit, which can be electrically connected to the rotary motor and the control motor through PLC programming technology.

[0014] Compared with the prior art, this utility model provides a cleaning device for engine cylinder head gasket processing, which has the following beneficial effects:

[0015] 1. This utility model, by providing a positioning component and a cleaning auxiliary component in the cleaning tank, allows for the clamping of cylinder head gaskets of different widths by means of the clamping plate and spring in the positioning component. Then, by means of the control motor, screw and cleaning plate in the cleaning auxiliary component, the cylinder head gasket in the clamping plate can be cleaned by the brush at the bottom of the cleaning plate moving back and forth. Compared with the traditional immersion method, it can speed up the cleaning effect of the cylinder head gasket.

[0016] 2. In this utility model, by providing a fixing bolt at the bottom of the guide frame, during actual assembly and installation, the cleaning plate only needs to be snapped into the bottom groove of the guide frame, and then the fixing bolt is used to complete the installation of the cleaning plate. When the cleaning plate is worn due to long-term use and needs to be replaced, the advantages of the installation method of this application are more obvious. The old cleaning plate can be easily removed and the new cleaning plate can be installed without large-scale disassembly of the entire device, which greatly shortens the time for equipment maintenance and replacement of parts and improves the maintenance efficiency of the equipment.

[0017] 3. In this utility model, a guide rod is provided in the first cavity of the cylinder head gasket storage frame. The guide rod passes through the spring and is connected to the clamping plates at both ends. The stability of the clamping plates at both ends can be ensured by the action of the guide rod.

[0018] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of a cleaning device for engine cylinder head gasket processing proposed in this utility model.

[0020] Figure 2 This is a schematic diagram of a cleaning auxiliary component for engine cylinder head gasket processing proposed in this utility model;

[0021] Figure 3 This is a schematic diagram of a positioning component for engine cylinder head gasket processing proposed in this utility model;

[0022] Figure 4 This is a schematic diagram of the installation structure of a cleaning plate for engine cylinder head gasket processing proposed in this utility model.

[0023] In the diagram: 100, cleaning tank; 101, control unit; 102, rotary motor; 103, rotating shaft; 104, moving ring; 200, positioning assembly; 201, cylinder head gasket storage frame; 202, first cavity; 203, clamping plate; 204, guide rod; 205, second cavity; 300, cylinder head gasket body; 400, cleaning auxiliary assembly; 401, U-shaped frame; 402, cylinder; 403, connecting block; 404, auxiliary plate; 405, positioning frame; 406, screw; 407, control motor; 408, cleaning plate; 409, fixing bolt. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] Example 1: A cleaning device for engine cylinder head gasket processing, such as... Figures 1-4 As shown, the system includes a cleaning tank 100 containing a cleaning agent. The cleaning tank 100 also includes a positioning mechanism and an auxiliary mechanism. The positioning mechanism includes a positioning component 200, which includes a cylinder head gasket storage frame 201 installed in the cleaning tank 100. The cylinder head gasket storage frame 201 has a first cavity 202. Both ends of the first cavity 202 are connected to clamping plates 203 by springs. The clamping plates 203 at both ends have a clamping cavity in the middle. The cylinder head gasket body 300 can be clamped and placed in the clamping cavity at both ends.

[0027] The auxiliary mechanism includes a cleaning auxiliary component 400, which includes a U-shaped frame 401 mounted on the cleaning tank 100. A cylinder 402 is mounted on the top of the U-shaped frame 401. The output end of the cylinder 402 is connected to an auxiliary plate 404. A rectangular cavity is opened on the auxiliary plate 404. A positioning frame 405 is provided on the rectangular cavity. A screw 406 is provided on the positioning frame 405. The screw 406 is connected to the output end of a control motor 407 at one end. A guide is connected to the screw 406. A cleaning plate 408 is installed below the guide.

[0028] The cylinder head gasket body 300 is positioned by two sets of clamping plates 203 in the positioning assembly 200. In actual use, the operator clamps the cylinder head gasket body 300 into the clamping cavity provided between the clamping plates 203. At this time, the cylinder head gasket body 300 is elastically clamped by the springs at both ends of the clamping plates 203. Then, the cylinder 402 is activated, which drives the auxiliary plate 404 to move downward, so that the brush end of the cleaning plate 408 abuts against the surface of the cylinder head gasket body 300. Then, the control motor 407 is activated. Through the cooperation of the control motor 407 and the screw 406, the cleaning plate 408 can be moved back and forth on the cylinder head gasket body 300. By using the cleaning fluid in the cleaning tank 100, the surface of the cylinder head gasket 300 can be cleaned. The cleaning tank 100 is equipped with a positioning component 200 and a cleaning auxiliary component 400. When in use, the positioning component 200 can clamp cylinder head gaskets 300 of different widths by means of the clamping plate 203 and spring. Then, with the cooperation of the control motor 407, screw 406 and cleaning plate 408 in the cleaning auxiliary component 400, the cylinder head gasket 300 placed in the clamping plate 203 can be cleaned by the back-and-forth movement of the brush at the bottom of the cleaning plate 408. Compared with the traditional immersion method, the cleaning effect of the cylinder head gasket 300 can be accelerated.

[0029] like Figures 1-4 As shown, the bottom of the guide frame is equipped with a fixing bolt 409. The cleaning plate 408 is detachably installed in the slot of the guide frame in conjunction with the fixing bolt 409. In actual assembly and installation, the cleaning plate 408 only needs to be snapped into the bottom slot of the guide frame, and then the fixing bolt 409 is used to complete the installation of the cleaning plate 408. When the cleaning plate 408 is worn due to long-term use and needs to be replaced, the advantages of the installation method of this application are more obvious. The old cleaning plate 408 can be easily removed and the new cleaning plate 408 can be installed without large-scale disassembly of the entire device, which greatly shortens the time for equipment maintenance and replacement of parts and improves the maintenance efficiency of the equipment.

[0030] like Figures 1-4 As shown, a guide rod 204 is also provided in the first cavity 202 of the cylinder head gasket storage frame 201. The guide rod 204 passes through and connects to the clamping plates 203 at both ends of the first cavity 202. In use, by providing the guide rod 204 in the first cavity 202 of the cylinder head gasket storage frame 201, the guide rod 204 passes through the spring and connects to the clamping plates 203 at both ends. Through the action of the guide rod 204, the stability of the clamping plates 203 at both ends can be ensured.

[0031] like Figures 1-4 As shown, the cylinder head gasket storage frame 201 is also provided with a second cavity 205, and the bottom ends of the clamping plates 203 at both ends are provided with protrusions, which can move within the range of the second cavity 205.

[0032] like Figures 1-4 As shown, the output end of cylinder 402 is provided with a connecting block 403, and cylinder 402 is detachably installed with auxiliary plate 404 through the connecting block 403 at the output end.

[0033] Example 2: A cleaning device for engine cylinder head gasket processing, such as... Figures 1-4 As shown, the cleaning tank 100 is also equipped with a rotating shaft 103, which is connected to the output end of the rotary motor 102 on the outer wall of the cleaning tank 100 through a rotating ring 104. The rotating shaft 103 is connected to the cylinder head gasket storage frame 201.

[0034] The cleaning tank 100 has a control unit 101 installed on its upper wiring. The control unit 101 can be electrically connected to the rotary motor 102 and the control motor 407 through PLC programming technology.

[0035] In use, after cleaning one end face of the cylinder head gasket body 300, the rotary motor 102 on the outer wall of the cleaning tank 100 is started. The rotary motor 102 drives the rotating shaft 103 to rotate. The rotation of the rotating shaft 103 drives the positioning assembly 200 and the cylinder head gasket body 300 to rotate 180°. Then, with the cooperation of multiple components in the cleaning auxiliary assembly 400, the cleaning work of both ends of the cylinder head gasket body 300 can be realized automatically. A mechanical seal is installed at the connection between the wall of the cleaning tank 100 and the rotating shaft 103. The mechanical seal is mainly composed of a stationary ring, a rotating ring 104, and elastic elements (such as springs). The stationary ring is installed on the cleaning tank 100 and fixed with sealant or bolts. Its contact surface with the rotating ring 104 is precision ground to effectively prevent liquid leakage. This installation method is an existing mature technology and will not be described in detail here.

[0036] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A cleaning device for engine cylinder head gasket processing, comprising a cleaning tank (100) containing a cleaning agent, and further comprising a positioning mechanism and an auxiliary mechanism, characterized in that: The positioning mechanism includes a positioning component (200), which includes a cylinder head gasket storage frame (201) installed in the cleaning tank (100). The cylinder head gasket storage frame (201) has a first cavity (202) inside, and clamping plates (203) are connected to both ends of the first cavity (202) by springs. A clamping cavity is provided in the middle of the clamping plates (203) at both ends, and the cylinder head gasket body (300) can be clamped and placed in the clamping cavity at both ends. The auxiliary mechanism includes a cleaning auxiliary component (400), which includes a U-shaped frame (401) installed on the cleaning tank (100). A cylinder (402) is mounted on the top of the U-shaped frame (401). The output end of the cylinder (402) is connected to an auxiliary plate (404). A rectangular cavity is provided on the auxiliary plate (404). A positioning frame (405) is provided on the rectangular cavity. A screw (406) is provided on the positioning frame (405). The screw (406) is connected to the output end of a control motor (407) at one end. A guide is connected to the screw (406). A cleaning plate (408) is installed below the guide.

2. The cleaning device for engine cylinder head gasket processing according to claim 1, characterized in that, The bottom of the guide frame is equipped with a fixing bolt (409), and the cleaning plate (408) is detachably installed in the slot of the guide frame in conjunction with the fixing bolt (409).

3. A cleaning device for engine cylinder head gasket processing according to claim 1, characterized in that, The cylinder head gasket storage frame (201) is further provided with a guide rod (204) in the first cavity (202), and the guide rod (204) passes through and connects the clamping plates (203) at both ends of the first cavity (202).

4. A cleaning device for engine cylinder head gasket processing according to claim 3, characterized in that, The cylinder head gasket storage frame (201) is also provided with a second cavity (205), and the bottom ends of the clamping plate (203) at both ends are provided with protrusions, which can move within the range of the second cavity (205).

5. A cleaning device for engine cylinder head gasket processing according to claim 1, characterized in that, The cylinder (402) is provided with a connecting block (403) at the output end, and the cylinder (402) is detachably installed with the auxiliary plate (404) through the connecting block (403) at the output end.

6. A cleaning device for engine cylinder head gasket processing according to claim 1, characterized in that, The cleaning tank (100) is also provided with a rotating shaft (103), which is connected to the output end of a rotary motor (102) on the outer wall of the cleaning tank (100) through a moving ring (104). The rotating shaft (103) is also connected to the cylinder head gasket storage frame (201).

7. A cleaning device for engine cylinder head gasket processing according to claim 6, characterized in that, The cleaning tank (100) is equipped with a control unit (101) on the upper wiring. The control unit (101) can be electrically connected to the rotary motor (102) and the control motor (407) through PLC programming technology.

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