Copper bar positioning and cleaning device for transformer processing

Abstract

The utility model discloses a copper bar positioning and cleaning device for transformer processing, which relates to the technical field of transformer processing and comprises a cleaning box, a driving component and a clamping component are respectively fixed on two opposite sides of the cleaning box, and an ultrasonic cleaning component is fixed at the bottom end of the cleaning box. An adjusting plate is rotatably mounted on one side of the top end of the inner wall of the cleaning box through a connecting pin, U-shaped seats are fixed to one side of the adjusting plate and one side of the upper end of the cleaning box, a first electric push rod is rotatably mounted between the two U-shaped seats, and a high-pressure flushing assembly is mounted on the other side of the adjusting plate. According to the copper bar cleaning device, the driving assembly, the clamping assembly and the ultrasonic cleaning assembly are used in cooperation, a copper bar can rotate at a constant speed, high-pressure flushing and ultrasonic cleaning are conducted, an adjusting plate can be driven to rotate through stretching and retracting of a first electric push rod, the angle of a high-pressure spray head can be adjusted conveniently, cleaning dead corners are avoided to a large extent, and the cleaning efficiency is improved. And the uniformity and thoroughness of cleaning are ensured.

Description

Technical Field

[0001] This utility model relates to the field of transformer processing technology, and in particular to a copper busbar positioning and cleaning device for transformer processing. Background Technology

[0002] In the transformer manufacturing process, the copper busbar, as a critical conductive component, directly affects the transformer's performance and service life due to its surface cleanliness. Traditional cleaning methods often involve manual hand-held tools, which are not only inefficient but also struggle to ensure uniform and thorough cleaning, easily leaving impurities that affect conductivity. Furthermore, the lack of precise positioning devices allows the copper busbar to shift during cleaning, further reducing cleaning quality. Therefore, this paper presents a copper busbar positioning and cleaning device for transformer processing. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a copper busbar positioning and cleaning device for transformer processing, including a cleaning box. A driving assembly and a clamping assembly are fixed to opposite sides of the cleaning box, and an ultrasonic cleaning assembly is fixed to the bottom of the cleaning box. An adjusting plate is rotatably mounted on one side of the top of the inner wall of the cleaning box via a connecting pin. A U-shaped seat is fixed to one side of the adjusting plate and the upper side of the cleaning box. A first electric push rod is rotatably mounted between the two U-shaped seats. A high-pressure flushing assembly is mounted on the other side of the adjusting plate, thus overcoming the shortcomings of existing technologies.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A copper busbar positioning and cleaning device for transformer processing includes a cleaning box. A driving assembly and a clamping assembly are fixed on opposite sides of the cleaning box, and an ultrasonic cleaning assembly is fixed at the bottom of the cleaning box. An adjusting plate is rotatably installed on one side of the top of the inner wall of the cleaning box via a connecting pin. A U-shaped seat is fixed on one side of the adjusting plate and the upper side of the cleaning box. A first electric push rod is rotatably installed between the two U-shaped seats. A high-pressure flushing assembly is installed on the other side of the adjusting plate.

[0006] As a further embodiment of this utility model: the drive assembly includes a servo motor fixed to the outer wall of one side of the cleaning tank, and the output end of the servo motor extends into the interior of the cleaning tank and is connected to a first U-shaped plate.

[0007] As a further embodiment of this utility model: the clamping assembly includes a second electric push rod fixed to the outer wall of the other side of the cleaning tank, one end of the second electric push rod extending into the interior of the cleaning tank and rotatably connected to a second U-shaped plate via a bearing.

[0008] As a further embodiment of this utility model: the ultrasonic cleaning assembly includes an ultrasonic generator and a transducer installed on the lower end face of the cleaning tank, and the ultrasonic generator and the transducer are electrically connected.

[0009] As a further embodiment of this utility model: the high-pressure rinsing assembly includes a rinsing pipe connected and fixed to an adjusting plate, high-pressure nozzles fixed at equal intervals on the rinsing pipe, a high-pressure water pump fixed to the outer wall of the cleaning tank, a hose connected to the outlet end of the high-pressure water pump, one end of the hose connected to one end of the rinsing pipe, and a water supply pipe connected to the pumping end of the high-pressure water pump.

[0010] As a further improvement of this utility model: a drain valve is fixed to one bottom side of the cleaning tank, and support legs are fixed at the four corners of the lower end face of the cleaning tank.

[0011] The beneficial effects of this utility model are as follows:

[0012] By using the drive assembly, clamping assembly, and ultrasonic cleaning assembly in combination, the copper busbar can rotate at a constant speed and undergo high-pressure rinsing and ultrasonic cleaning. Furthermore, the extension and retraction of the first electric push rod can drive the adjustment plate to rotate, thereby adjusting the angle of the high-pressure nozzle and minimizing cleaning dead zones, ensuring uniformity and thoroughness of cleaning. Attached Figure Description

[0013] Figure 1 This is a first-view three-dimensional structural diagram of a copper busbar positioning and cleaning device for transformer processing proposed in this utility model.

[0014] Figure 2 This is a second-view three-dimensional structural diagram of a copper busbar positioning and cleaning device for transformer processing proposed in this utility model.

[0015] Figure 3 This is a third-view perspective three-dimensional structural diagram of a copper busbar positioning and cleaning device for transformer processing proposed in this utility model.

[0016] Figure 4 This utility model proposes a copper busbar positioning and cleaning device for transformer processing. Figure 1 Enlarged structural diagram at point A in the middle.

[0017] In the diagram: 1. Cleaning tank; 2. Servo motor; 3. High-pressure nozzle; 4. Second U-shaped plate; 5. Support leg; 6. Second electric push rod; 7. Drain valve; 8. High-pressure water pump; 9. First U-shaped plate; 10. Hose; 11. Transducer; 12. Ultrasonic generator; 13. U-shaped base; 14. First electric push rod; 15. Adjusting plate; 16. Flushing pipe. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] Example 1, referring to Figure 1-4 A copper busbar positioning and cleaning device for transformer processing includes a cleaning box 1. A driving assembly and a clamping assembly are fixed on opposite sides of the cleaning box 1, and an ultrasonic cleaning assembly is fixed at the bottom of the cleaning box 1. An adjusting plate 15 is rotatably installed on one side of the top of the inner wall of the cleaning box 1 via a connecting pin. A U-shaped seat 13 is fixed on one side of the adjusting plate 15 and the upper side of the cleaning box 1. A first electric push rod 14 is rotatably installed between the two U-shaped seats 13. A high-pressure flushing assembly is installed on the other side of the adjusting plate 15. A drain valve 7 is fixed at the bottom of one side of the cleaning box 1, and support legs 5 are fixed at the four corners of the lower end face of the cleaning box 1.

[0020] The drive assembly includes a servo motor 2 fixed to the outer wall of one side of the cleaning tank 1. The output end of the servo motor 2 extends into the interior of the cleaning tank 1 and is connected to a first U-shaped plate 9.

[0021] The clamping assembly includes a second electric push rod 6 fixed to the outer wall of the other side of the cleaning tank 1. One end of the second electric push rod 6 extends into the interior of the cleaning tank 1 and is rotatably connected to a second U-shaped plate 4 via a bearing.

[0022] The ultrasonic cleaning assembly includes an ultrasonic generator 12 and a transducer 11 mounted on the lower end face of the cleaning chamber 1, and the ultrasonic generator 12 and the transducer 11 are electrically connected.

[0023] The high-pressure flushing assembly includes a flushing pipe 16 connected and fixed on an adjusting plate 15, high-pressure nozzles 3 fixed at equal intervals on the flushing pipe 16, a high-pressure water pump 8 fixed on the outer wall of the cleaning tank 1, a hose 10 connected to the outlet end of the high-pressure water pump 8, one end of the hose 10 connected to one end of the flushing pipe 16, and a water supply pipe connected to the pumping end of the high-pressure water pump 8.

[0024] Working principle: The copper busbar is placed between the first U-shaped plate 9 and the second U-shaped plate 4. The second electric push rod 6 pushes the second U-shaped plate 4 towards the copper busbar, so that the first U-shaped plate 9 and the second U-shaped plate 4 clamp the copper busbar. The servo motor 2 drives the first U-shaped plate 9, the copper busbar and the second U-shaped plate 4 to rotate at a constant speed. By turning on the ultrasonic generator 12 and the transducer 11, the ultrasonic waves generate a "cavitation effect" in the cleaning fluid in the cleaning tank 1. This effect can destroy the adsorption between the dirt and the surface of the cleaning parts, so that the dirt layer is dispersed, emulsified and peeled off, thereby achieving the purpose of cleaning. The high-pressure water pump 8 pumps the cleaning fluid, so that the high-pressure nozzle 3 performs high-pressure rinsing on the copper busbar, further improving the cleaning effect. The extension and retraction of the first electric push rod 14 can drive the adjustment plate 15 to rotate, so as to adjust the angle of the high-pressure nozzle 3 and avoid cleaning dead corners to a large extent.

[0025] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A copper busbar positioning and cleaning device for transformer processing, comprising a cleaning tank (1), characterized in that, A drive assembly and a clamping assembly are fixed on opposite sides of the cleaning box (1), and an ultrasonic cleaning assembly is fixed at the bottom of the cleaning box (1). An adjusting plate (15) is rotatably installed on one side of the top of the inner wall of the cleaning box (1) via a connecting pin. A U-shaped seat (13) is fixed on one side of the adjusting plate (15) and the upper side of the cleaning box (1). A first electric push rod (14) is rotatably installed between the two U-shaped seats (13). A high-pressure flushing assembly is installed on the other side of the adjusting plate (15).

2. The copper busbar positioning and cleaning device for transformer processing according to claim 1, characterized in that, The drive assembly includes a servo motor (2) fixed to the outer wall of one side of the cleaning tank (1), and the output end of the servo motor (2) extends into the interior of the cleaning tank (1) and is connected to a first U-shaped plate (9).

3. The copper busbar positioning and cleaning device for transformer processing according to claim 2, characterized in that, The clamping assembly includes a second electric push rod (6) fixed to the outer wall of the other side of the cleaning tank (1). One end of the second electric push rod (6) extends into the interior of the cleaning tank (1) and is rotatably connected to a second U-shaped plate (4) via a bearing.

4. The copper busbar positioning and cleaning device for transformer processing according to claim 1, characterized in that, The ultrasonic cleaning assembly includes an ultrasonic generator (12) and a transducer (11) installed on the lower end face of the cleaning tank (1), and the ultrasonic generator (12) and the transducer (11) are electrically connected.

5. The copper busbar positioning and cleaning device for transformer processing according to claim 1, characterized in that, The high-pressure flushing assembly includes a flushing pipe (16) connected and fixed on the adjusting plate (15), high-pressure nozzles (3) are fixed at equal intervals on the flushing pipe (16), a high-pressure water pump (8) is fixed on the outer wall of the cleaning tank (1), a hose (10) is connected to the water outlet of the high-pressure water pump (8), one end of the hose (10) is connected to one end of the flushing pipe (16), and a water supply pipe is connected to the water pump (8) at the pumping end.

6. The copper busbar positioning and cleaning device for transformer processing according to claim 1, characterized in that, A drain valve (7) is fixed to one bottom side of the cleaning tank (1), and support legs (5) are fixed at the four corners of the lower end face of the cleaning tank (1).

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