Rinsing device for chemical production

The rinsing device, which combines ultrasonic waves and a spray system, solves the problem of low material rinsing efficiency in traditional chemical production, achieving thorough cleaning of material surfaces and simplifying operations.

CN223932129UActive Publication Date: 2026-02-24GUANGDONG JIANRUN DIE CASTING TECH CO LTD
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Patent Information

Application Number
CN202520458154.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-02-24
Estimated Expiration
2035-03-17

AI Technical Summary

Technical Problem

In traditional chemical production, material rinsing efficiency is low, making it difficult to thoroughly clean impurities and unreacted raw materials from the material surface.

Method used

The system combines an ultrasonic generator with a spray system. The material is rotated and rinsed by rotating the rinsing net drum, and a secondary spray is performed using spray pipes. Combined with the cleaning effect of the ultrasonic generator, the rinsing efficiency is improved.

Benefits of technology

It achieves thorough cleaning of material surfaces, improves rinsing efficiency, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rinsing device for chemical production, which comprises a mounting bottom plate, a rinsing box for containing rinsing liquid is fixedly mounted in the middle of the upper end of the mounting bottom plate in a supporting manner, the bottom of the rinsing box is fixedly communicated with a liquid discharge pipe, and ultrasonic generators are fixedly mounted on two sides of the lower end of the rinsing box in a penetrating manner. Spraying cavities fixedly communicate with the two sides of the upper end of the rinsing box, spraying pipes are fixedly installed in the middles of the spraying cavities in a penetrating mode, and nozzles fixedly communicate with the inner sides of the spraying pipes. A U-shaped frame is fixedly installed at the upper end of the installation bottom plate, an electric telescopic rod is fixedly installed in the middle of the upper end of the U-shaped frame in a penetrating mode, a lifting disc is fixedly installed on the telescopic part of the lower end of the electric telescopic rod, limiting sliding rods are fixedly installed on the two sides of the upper end of the lifting disc, and the lower end of the lifting disc is rotationally connected with a rinsing net barrel through a rotating shaft. According to the rotary rinsing device, rotary rinsing of chemical materials is achieved, and meanwhile secondary spraying rinsing of the chemical materials is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of chemical production equipment technology, specifically a rinsing device for chemical production. Background Technology

[0002] Chemical production is the process of converting raw materials into desired products using chemical methods or technologies. This process typically involves a series of chemical reactions and physical processing steps. The main functions of chemical production include:

[0003] Providing Basic Raw Materials: Chemical production provides fundamental raw materials for numerous industrial sectors, such as plastics, rubber, fertilizers, pesticides, and synthetic fibers. These raw materials are indispensable to modern industry and daily life. Driving Economic Development: The chemical industry is a vital component of the global economy, providing numerous jobs and tax revenues for various countries. Simultaneously, advancements and innovations in chemical technology have driven the development of related industries, such as automobiles, electronics, and aerospace. Improving Quality of Life: Through chemical production, various chemicals that improve quality of life can be manufactured, such as detergents, cosmetics, and pharmaceuticals. These products play an important role in daily life, enhancing convenience and comfort. Solving Environmental Problems: Although chemical production may generate some environmental pollution, modern chemical technologies are working to address these issues. Promoting Scientific Research and Technological Innovation: Chemical production involves knowledge from multiple disciplines, such as chemistry, physics, and biology. Therefore, the development of the chemical industry also promotes research and technological innovation in these disciplines, contributing to the progress of human society.

[0004] However, in practical applications of existing technologies in chemical production processes, materials often require rinsing after reaction, synthesis, or treatment to remove impurities, unreacted raw materials, or other unwanted components adhering to their surfaces. Traditional rinsing methods often employ simple soaking, which is not only cumbersome but also inefficient and fails to guarantee thorough cleaning of the material surface. Utility Model Content

[0005] The purpose of this invention is to provide a rinsing device for chemical production, addressing the issue raised in the background section where, in chemical production processes, materials often require rinsing to remove impurities, unreacted raw materials, or other unwanted components adhering to their surfaces after reaction, synthesis, or processing. Traditional rinsing methods often employ simple soaking, which is not only cumbersome but also inefficient and fails to ensure thorough cleaning of the material surface.

[0006] To achieve the above objectives, this utility model provides the following technical solution: It includes a mounting base plate, on which a rinsing tank for holding rinsing solution is fixedly mounted at the upper center. A drain pipe is fixedly connected to the bottom of the rinsing tank. Ultrasonic generators are fixedly mounted through the lower two sides of the rinsing tank. Spray chambers are fixedly connected to the upper two sides of the rinsing tank. A spray pipe is fixedly mounted through the middle of the spray chamber, and a nozzle is fixedly connected to the inner side of the spray pipe.

[0007] A U-shaped frame is fixedly installed on the upper end of the mounting base plate. An electric telescopic rod is fixedly installed through the middle of the upper end of the U-shaped frame. A lifting plate is fixedly installed on the telescopic part of the lower end of the electric telescopic rod. Limiting slide rods are fixedly installed on both sides of the upper end of the lifting plate. A rinsing screen is rotatably connected to the lower end of the lifting plate via a rotating shaft. A drive motor is fixedly installed on the rear side of the upper end of the lifting plate. A transmission gear is fixedly installed on the transmission shaft part of the lower end of the drive motor. A transmission gear ring is meshed with the front side of the transmission gear.

[0008] Preferably, the lower end of the rinsing tank is conical, and a switch valve is fixedly installed at the lower end of the drain pipe.

[0009] Preferably, there are two ultrasonic generators, symmetrically distributed on both sides of the lower end of the rinsing tank, and two spray chambers, symmetrically distributed on both sides of the upper end of the rinsing tank.

[0010] Preferably, the outer opening of the spray pipe is connected to an external rinsing liquid pipeline via a connecting hose, and there are several spray heads, which are symmetrically distributed along the inner side of the spray pipe.

[0011] Preferably, there are two limiting slide rods, which are symmetrically distributed on both sides of the upper end of the lifting plate, and the upper end of the limiting slide rod is connected to the upper end of the U-shaped frame through and fits.

[0012] Preferably, the rinsing tub is hinged to a switchable mesh door at its front end.

[0013] Preferably, the transmission gear ring is fixedly installed on the outer curved surface of the upper end of the rinsing mesh drum.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] When the rinsing solution soaks the chemical materials, this utility model controls the start of the drive motor. When the drive motor is turned on, it drives the transmission gear to rotate. When the transmission gear rotates, it meshes and drives the transmission gear ring to rotate. When the transmission gear ring rotates, it drives the rinsing screen drum to rotate. When the rinsing screen drum rotates, it drives the chemical raw materials to rotate and rinse inside the rinsing solution. This allows the chemical materials to be soaked while being easily rotated and rinsed.

[0016] This invention also allows for the retraction of an electric telescopic rod after the chemical raw materials have undergone rotational rinsing. As the electric telescopic rod retracts, it simultaneously moves the rinsing mesh drum upwards in a straight line. Simultaneously, the external rinsing liquid pipeline is opened, allowing external rinsing liquid to be discharged into the spray pipe. When the external rinsing liquid is discharged into the spray pipe, it is sprayed into the rinsing mesh drum through the nozzles. This provides a secondary rinsing of the chemical raw materials inside the rinsing mesh drum using the external rinsing liquid, resulting in a thorough cleaning of the chemical materials' surface. This allows for simultaneous rotational rinsing and secondary rinsing of the chemical materials. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a rinsing device for chemical production according to this utility model. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the overall structure of a rinsing device for chemical production according to this utility model. Figure 2 ;

[0019] Figure 3 This is a cross-sectional schematic diagram of the overall structure of a rinsing device for chemical production according to this utility model.

[0020] In the diagram: 1. Mounting base plate; 2. Rinse tank; 3. Drain pipe; 4. Ultrasonic generator; 5. Spray chamber; 6. Spray pipe; 7. Spray head; 8. U-shaped frame; 9. Electric telescopic rod; 10. Lifting plate; 11. Limiting slide bar; 12. Rinse screen bucket; 13. Opening and closing screen door; 14. Drive motor; 15. Transmission gear; 16. Transmission gear ring. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-3This utility model provides a technical solution for a rinsing device for chemical production: it includes a mounting base plate 1, a rinsing tank 2 for holding rinsing liquid is fixedly installed at the middle of the upper end of the mounting base plate 1, and the lower end of the rinsing tank 2 is conical. A drain pipe 3 is fixedly connected to the bottom of the rinsing tank 2, and a switch valve is fixedly installed at the lower end of the drain pipe 3. Two ultrasonic generators 4 are fixedly installed through both sides of the lower end of the rinsing tank 2, and are symmetrically distributed on both sides of the lower end of the rinsing tank 2. Two spray chambers 5 are fixedly connected to both sides of the upper end of the rinsing tank 2, and are symmetrically distributed on both sides of the upper end of the rinsing tank 2. A spray pipe 6 is fixedly installed through the middle of the spray chamber 5. The outer opening of the spray pipe 6 is connected to an external rinsing liquid pipeline through a connecting hose. A nozzle 7 is fixedly connected to the inner side of the spray pipe 6, and there are several nozzles 7, which are symmetrically distributed in sequence on the inner side of the spray pipe 6.

[0023] A U-shaped frame 8 is fixedly installed on the upper end of the mounting base plate 1. An electric telescopic rod 9 is fixedly installed through the middle of the upper end of the U-shaped frame 8. A lifting plate 10 is fixedly installed on the lower telescopic part of the electric telescopic rod 9. Limiting slide rods 11 are fixedly installed on both sides of the upper end of the lifting plate 10. There are two limiting slide rods 11, which are symmetrically distributed on both sides of the upper end of the lifting plate 10. The upper end of the limiting slide rod 11 is connected to the upper end of the U-shaped frame 8 through the limit slide rod 11, so that the lifting plate 10 can be linearly limited by the limiting slide rod 11. A rinsing screen 12 is rotatably connected to the lower end of the lifting plate 10 through a rotating shaft. A switch screen door 13 is hinged to the front end of the rinsing screen 12. A drive motor 14 is fixedly installed on the rear side of the upper end of the lifting plate 10. A transmission gear 15 is fixedly installed on the transmission shaft part of the lower end of the drive motor 14. A transmission gear ring 16 is meshed with the front side of the transmission gear 15. The transmission gear ring 16 is fixedly installed on the outer curved surface of the upper end of the rinsing screen 12.

[0024] Working principle: In use, this utility model opens and closes the mesh door 13. When the mesh door 13 is open, the chemical material to be rinsed is placed inside the rinsing mesh drum 12. When the chemical material is placed inside the rinsing mesh drum 12, the mesh door 13 is closed. After the mesh door 13 is closed, the electric telescopic rod 9 is extended by controlling the opening. When the electric telescopic rod 9 extends, it drives the lifting plate 10 to move downward in a straight line. When the lifting plate 10 moves downward in a straight line, it drives the rinsing mesh drum 12 to move downward in a straight line to the lower end of the rinsing tank 2. When the rinsing mesh drum 12 moves downward in a straight line to the lower end of the rinsing tank 2, the chemical material is soaked by the rinsing liquid inside the rinsing tank 2.

[0025] When the rinsing solution soaks the chemical materials, the drive motor 14 is turned on by control. When the drive motor 14 is turned on, it drives the transmission gear 15 to rotate. When the transmission gear 15 rotates, it meshes and drives the transmission gear ring 16 to rotate. When the transmission gear ring 16 rotates, it drives the rinsing screen 12 to rotate. When the rinsing screen 12 rotates, it drives the chemical raw materials to rotate and rinse inside the rinsing solution, thereby realizing the simultaneous soaking of the chemical materials and the convenient rotation and rinsing of the chemical raw materials.

[0026] Simultaneously, after the chemical raw materials are rotated and rinsed, the electric telescopic rod 9 is retracted by controlling its opening. When the electric telescopic rod 9 retracts, it synchronously drives the rinsing screen barrel 12 to move upward in a straight line. When the rinsing screen barrel 12 moves upward in a straight line, the external rinsing liquid pipeline is opened by controlling its opening. When the external rinsing liquid pipeline is opened, the external rinsing liquid is discharged into the spray pipe 6. When the external rinsing liquid is discharged into the spray pipe 6, the external rinsing liquid is sprayed into the rinsing screen barrel 12 through the nozzle 7. This allows the chemical raw materials inside the rinsing screen barrel 12 to be rinsed a second time by the external rinsing liquid, so that the surface of the chemical materials is thoroughly cleaned. Thus, the chemical materials can be rotated and rinsed at the same time, and the secondary rinsing of the chemical materials can be carried out simultaneously.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rinsing device for chemical production, characterized in that: The system includes a mounting base plate (1), on which a rinsing tank (2) for holding rinsing solution is fixedly mounted in the middle of the upper end of the mounting base plate (1). A drain pipe (3) is fixedly connected to the bottom of the rinsing tank (2). An ultrasonic generator (4) is fixedly mounted through both sides of the lower end of the rinsing tank (2). A spray chamber (5) is fixedly connected to both sides of the upper end of the rinsing tank (2). A spray pipe (6) is fixedly mounted through the middle of the spray chamber (5). A nozzle (7) is fixedly connected to the inside of the spray pipe (6). A U-shaped frame (8) is fixedly installed on the upper end of the mounting base plate (1). An electric telescopic rod (9) is fixedly installed through the middle of the upper end of the U-shaped frame (8). A lifting plate (10) is fixedly installed on the lower telescopic part of the electric telescopic rod (9). Limiting slide rods (11) are fixedly installed on both sides of the upper end of the lifting plate (10). A rinsing net bucket (12) is rotatably connected to the lower end of the lifting plate (10) through a rotating shaft. A drive motor (14) is fixedly installed on the rear side of the upper end of the lifting plate (10). A transmission gear (15) is fixedly installed on the transmission shaft part of the lower end of the drive motor (14). A transmission gear ring (16) is meshed with the front side of the transmission gear (15).

2. The rinsing device for chemical production according to claim 1, characterized in that: The lower end of the rinsing tank (2) is cone-shaped, and a switch valve is fixedly installed at the lower end of the drain pipe (3).

3. A rinsing device for chemical production according to claim 2, characterized in that: There are two ultrasonic generators (4), which are symmetrically distributed on both sides of the lower end of the rinsing tank (2), and there are two spray chambers (5), which are symmetrically distributed on both sides of the upper end of the rinsing tank (2).

4. A rinsing device for chemical production according to claim 3, characterized in that: The outer opening of the spray pipe (6) is connected to the external rinsing liquid pipeline through a connecting hose. There are several nozzles (7), which are symmetrically distributed on the inner side of the spray pipe (6).

5. A rinsing device for chemical production according to claim 4, characterized in that: There are two limiting slide rods (11), which are symmetrically distributed on both sides of the upper end of the lifting plate (10). The upper end of the limiting slide rod (11) is connected to the upper end of the U-shaped frame (8) through and fits.

6. A rinsing device for chemical production according to claim 5, characterized in that: The front end of the rinsing tub (12) is hinged with a switchable mesh door (13).

7. A rinsing device for chemical production according to claim 6, characterized in that: The transmission gear ring (16) is fixedly installed on the outer curved surface of the upper end of the rinsing net bucket (12).