Automatic roll material leveling feeder

Abstract

The utility model relates to the technical field of roll material leveling, in particular to an automatic roll material leveling feeder which comprises a bottom plate, a shell is fixedly arranged on the bottom plate, a placing device used for positioning and fixing roll materials is fixedly arranged at one end of the shell, and the placing device comprises a rotating disc rotationally arranged on the shell. A rotating shaft is fixedly arranged on the outer wall of the rotating disc, a connecting plate is movably arranged on the peripheral face of the rotating shaft, when a worker uses the device, the worker firstly moves the device to a proper position, then the worker places a to-be-machined coil stock on the rotating disc of the device, the device is started to start to operate, and then the device is started to work. And after the device is installed, a shaft body arranged on the second supporting frame in a sliding mode can push a pressing rod at the tail end of the shaft body to abut against the outer wall of the to-be-machined coil stock, the elastic force of a spring can push a long plate to move along with reduction of the coil stock, and therefore the sliding plate is controlled to move, and the feeding angle of the coil stock entering the leveling machine is adjusted and controlled.

Description

Technical Field

[0001] This utility model relates to the field of coil leveling technology, specifically an automated coil leveling and feeding machine. Background Technology

[0002] With industrial development placing higher demands on stamping production efficiency, precision, and safety, manual feeding in stamping has been gradually replaced by automated feeding systems. An automated feeding mechanism is the most basic requirement for achieving automation in an automated stamping line, and it is the fundamental guarantee for multi-station stamping on a single die. Its degree of automation directly affects the production efficiency and quality of stamped parts. Currently, uncoilers, levelers, and automated stamping lines in the factory are all independently set up, with feeding between them done manually. Manual feeding suffers from a series of problems, including low efficiency, slow speed, poor precision, and safety risks.

[0003] A search revealed a publicly available announcement (CN207668355U) for an automated coil leveling and feeding machine, comprising an uncoiler and a leveler. A feed transition frame is provided between the discharge end of the uncoiler and the feed end of the leveler, and a discharge transition frame is provided at the discharge end of the leveler. The feed transition frame consists of a support, a tilting frame, rollers, and hydraulic cylinders. The tilting frame is supported on the support and is inclined. The high end of the tilting frame is connected to the support. The rollers are spaced apart along the feeding direction on the tilting frame, forming a transition slope. The inclination angle of the transition slope is adjusted by the hydraulic cylinders.

[0004] Some shortcomings or problems may occur during the use of the coil leveling and feeding machine. The main reasons include the complex structure, large size, heavy weight of the equipment and the sensitivity of precision parts. During the leveling process of the coil, the diameter of the coil to be leveled gradually decreases, and the parallelism and horizontality of the leveling roller or feeding roller change, which causes the angle at which the coil enters the feed inlet of the leveling device. Utility Model Content

[0005] The purpose of this utility model is to provide an automated roll material leveling and feeding machine to solve the shortcomings of the roll material leveling and feeding machine mentioned in the background art during use, and to ensure that the equipment can be installed and used normally after arriving at the destination.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An automated roll material leveling and feeding machine includes a base plate, on which a housing is fixedly mounted, and on one end of the housing a mounting device for positioning and fixing the roll material.

[0008] The mounting device includes a turntable rotatably mounted on the outer casing. A rotating shaft is fixedly mounted on the outer wall of the turntable. A connecting plate is movably mounted on the outer circumferential surface of the rotating shaft. A bearing plate is slidably mounted on one end of the connecting plate, and the bearing plates are evenly distributed among each other. A connector is fixedly mounted on the other end of the outer casing. Two parallel vertical plates are fixedly mounted on the connector, and a connecting shaft is rotatably mounted between the two vertical plates. An adjustment unit for adjusting the position of the coil transport is fixedly mounted on the outer casing.

[0009] Preferably, a plurality of evenly distributed anti-slip plates are fixedly disposed on the bottom end of the base plate, and the anti-slip plates are arranged parallel to each other.

[0010] Preferably, the control unit includes a second support frame fixedly mounted on the outer casing, a shaft slidably mounted on the second support frame, a retaining ring fixedly mounted on the outer circumferential surface of the shaft, a spring fixedly mounted between the retaining ring and the second support frame, a bracket fixedly mounted on the end of the shaft, and two mirror-shaped gears rotatably mounted on the bracket, the two gears meshing with each other, a pressure rod fixedly mounted on the gear, and a roller rotatably mounted at the end of the pressure rod, each roller being in contact with the coiled material.

[0011] Preferably, a support frame is fixedly installed on the outer wall of the outer shell, a connecting rod is slidably installed on the support frame, a long plate is fixedly installed on the shaft, the long plate is slidably connected to the connecting rod, a sliding groove is opened on the side wall of the support frame, a sliding plate is slidably installed on the sliding groove, the sliding plate is fixedly connected to the connecting rod, and two parallel conveying rollers are rotatably installed on the sliding plate.

[0012] Preferably, the support plate is arc-shaped and the support plates are mirror images of each other.

[0013] Preferably, limit strips are fixedly provided at both ends of the bearing plate in the horizontal direction, and the two limit strips are arranged parallel to each other, and the limit strips are arranged in a triangle.

[0014] Preferably, the pressure bar is arc-shaped, and each of the rollers is evenly distributed on both sides of the turntable.

[0015] Preferably, the length of the shaft is not less than the length of the first groove.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This utility model, through the anti-slip plate set on the base plate, allows the operator to first move the device to a suitable position, then place the roll of material to be processed on the turntable of the device, start the device to start operation, and after the device is installed, the shaft that is slidably set on the support frame can push the pressure rod at the end of the shaft to abut against the outer wall of the roll of material to be processed, and as the roll of material decreases, the elastic force of the spring can push the long plate to move, thereby controlling the movement of the slip plate and adjusting the feeding angle of the roll of material into the leveling machine. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the turntable structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the mounting device structure of this utility model;

[0021] Figure 4 This is a partial structural schematic diagram of the present invention.

[0022] In the diagram: 1. Base plate; 11. Anti-slip plate; 2. Outer shell; 3. Turntable; 31. Rotating shaft; 32. Connecting plate; 33. Bearing plate; 34. Limiting strip; 4. Support frame one; 41. Slide groove one; 42. Slide plate; 43. Feeding roller; 44. Connecting rod; 45. Long plate; 5. Support frame two; 6. Shaft; 61. Snap ring; 62. Spring; 63. Bracket; 64. Gear; 65. Pressure rod; 66. Roller; 7. Connector; 71. Vertical plate; 72. Connecting shaft. Detailed Implementation

[0023] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0024] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0025] Reference Figures 1-3 An automated roll material leveling and feeding machine includes a base plate 1, a housing 2 fixedly mounted on the base plate 1, and a mounting device for positioning and fixing the roll material fixedly mounted on one end of the housing 2.

[0026] The mounting device includes a turntable 3 rotatably mounted on the outer shell 2. A rotating shaft 31 is fixedly mounted on the outer wall of the turntable 3. A connecting plate 32 is movably mounted on the outer circumferential surface of the rotating shaft 31. A bearing plate 33 is slidably mounted on one end of the connecting plate 32, and the bearing plates 33 are evenly distributed among each other. A connector 7 is fixedly mounted on the other end of the outer shell 2. Two parallel vertical plates 71 are fixedly mounted on the connector 7, and a connecting shaft 72 is rotatably mounted between the two vertical plates 71. An adjustment unit for adjusting the position of the coil transport is fixedly mounted on the outer shell 2.

[0027] Reference Figures 1-3 Multiple evenly distributed anti-slip plates 11 are fixedly installed on the bottom end of the base plate 1, and each anti-slip plate 11 is arranged parallel to each other. The anti-slip plates 11 installed on the base plate 1 increase the friction between the device and the ground, improve the overall stability of the device during use, and ensure normal operation.

[0028] Reference Figures 2-4 The control unit includes a second support frame 5 fixedly mounted on the outer casing 2. A shaft 6 is slidably mounted on the second support frame 2. A retaining ring 61 is fixedly mounted on the outer circumference of the shaft 6. A spring 62 is fixedly mounted between the retaining ring 61 and the second support frame 2. A bracket 63 is fixedly mounted on the end of the shaft 6. Two mirror-shaped gears 64 are rotatably mounted on the bracket 63. The two gears 64 mesh with each other. A pressure rod 65 is fixedly mounted on the gear 64. A roller 66 is rotatably mounted on the end of the pressure rod 65. Each roller 66 is in contact with the rolled material. Through the second support frame 2 mounted on the outer casing 2, after the worker places the rolled material to be processed on the placement device, the diameter of the rolled material to be processed decreases as the device operates. At this time, under the elastic force of the spring 62, the roller 66 on the pressure rod 65 is in contact with the material, preventing the rolled material from unraveling.

[0029] Reference Figures 1-3 A support frame 4 is fixedly installed on the outer wall of the outer casing 2. A connecting rod 44 is slidably installed on the support frame 4. A long plate 45 is fixedly installed on the shaft 6. The long plate 45 is slidably connected to the connecting rod 44. A slide groove 41 is opened on the side wall of the support frame 4. A slide plate 42 is slidably installed on the slide groove 41. The slide plate 42 is fixedly connected to the connecting rod 44. Two parallel feeding rollers 43 are rotatably installed on the slide plate 42. By using the support frame 4 installed on the outer casing 2, the connecting rod 44 is controlled to move up and down by the long plate 45 fixedly installed on its outer circumference during the movement of the shaft 6, thereby adjusting the discharge angle of the rolled material and ensuring the normal operation of the device.

[0030] Reference Figures 2-3The bearing plate 33 is arranged in an arc shape, and each bearing plate 33 is mirrored to the other. By setting the bearing plate 33 in an arc shape, the fit between the bearing plate 33 and the coil material is improved, thereby improving the stability of the device.

[0031] Reference Figures 1-2 Limiting strips 34 are fixedly installed on both ends of the bearing plate 33 in the horizontal direction, and the two limiting strips 34 are arranged parallel to each other. The limiting strips 34 are arranged in a triangle. The limiting strips 34 installed on the bearing plate 33 can improve the stability of the coil and prevent the coil from becoming loose during the leveling process.

[0032] Reference Figures 1-3 The pressure bar 65 is set in an arc shape, and each roller 66 is evenly distributed on both sides of the turntable 3. By setting the pressure bar 65 in an arc shape, it is ensured that the rollers 66 can fit tightly with the coil.

[0033] Reference Figures 1-3 The length of the shaft 6 is not less than the length of the slide groove 41. By setting the length relationship between the shaft 6 and the slide groove 41, it is ensured that the roller 66 can operate normally in the process of flattening the rolled material, and there will be no jamming.

[0034] Specifically, the solution is as follows: When using the device, the operator first moves it to a suitable position. The anti-slip plate 11 on the base plate 1 increases the friction between the device and the ground, improving the overall stability of the device during use and ensuring normal operation. The support frame 2 5 on the outer shell 2 allows the operator to place the roll material to be processed on the device. As the device operates, the diameter of the roll material decreases. At this time, under the elastic force of the spring 62, the roller 66 on the pressure rod 65 is brought into contact with the material, preventing the roll material from unraveling. The support frame 4 on the outer shell 2 allows the connecting rod 44 to move up and down during the movement of the shaft 6 by controlling the long plate 45 fixed on its outer circumference, thereby adjusting the discharge angle of the roll material and ensuring normal operation of the device. The limiting strip 34 on the bearing plate 33 can improve the stability of the roll material and prevent the roll material from becoming loose during the leveling process.

[0035] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.

[0036] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An automated coil leveling and feeding machine, comprising a base plate (1), characterized in that... It also includes a housing (2) fixedly installed on the base plate (1), and a placement device for positioning and fixing the roll material is fixedly installed on one end of the housing (2); The mounting device includes a turntable (3) rotatably mounted on the outer shell (2), a rotating shaft (31) fixedly mounted on the outer wall of the turntable (3), a connecting plate (32) movably mounted on the outer circumferential surface of the rotating shaft (31), a bearing plate (33) slidably mounted on one end of the connecting plate (32), and the bearing plates (33) are evenly distributed among each other. A connector (7) is fixedly mounted on the other end of the outer shell (2), two parallel vertical plates (71) are fixedly mounted on the connector (7), and a connecting shaft (72) is rotatably mounted between the two vertical plates (71). An adjustment unit for adjusting the position of the coil transport is fixedly mounted on the outer shell (2).

2. The automated coil leveling and feeding machine according to claim 1, characterized in that, Multiple evenly distributed anti-slip plates (11) are fixedly arranged on the bottom end of the base plate (1), and each anti-slip plate (11) is arranged parallel to each other.

3. The automated coil leveling and feeding machine according to claim 1, characterized in that, The control unit includes a support frame two (5) fixedly mounted on the outer shell (2). A shaft (6) is slidably mounted on the support frame two (5). A retaining ring (61) is fixedly mounted on the outer circumferential surface of the shaft (6). A spring (62) is fixedly mounted between the retaining ring (61) and the support frame two (5). A bracket (63) is fixedly mounted on the end of the shaft (6). Two mirror-equipped gears (64) are rotatably mounted on the bracket (63). The two gears (64) mesh with each other. A pressure rod (65) is fixedly mounted on the gear (64). A roller (66) is rotatably mounted on the end of the pressure rod (65). Each roller (66) is in contact with the coiled material.

4. The automated coil leveling and feeding machine according to claim 3, characterized in that, A support frame (4) is fixedly installed on the outer wall of the outer shell (2). A connecting rod (44) is slidably installed on the support frame (4). A long plate (45) is fixedly installed on the shaft (6). The long plate (45) is slidably connected to the connecting rod (44). A sliding groove (41) is opened on the side wall of the support frame (4). A sliding plate (42) is slidably installed on the sliding groove (41). The sliding plate (42) is fixedly connected to the connecting rod (44). Two parallel material conveying rollers (43) are rotatably installed on the sliding plate (42).

5. The automated coil leveling and feeding machine according to claim 1, characterized in that, The support plate (33) is arc-shaped and each support plate (33) is mirrored to the other.

6. The automated coil leveling and feeding machine according to claim 1, characterized in that, Limiting strips (34) are fixedly provided on both ends of the bearing plate (33) in the horizontal direction, and the two limiting strips (34) are arranged parallel to each other, and the limiting strips (34) are arranged in a triangle.

7. An automated coil leveling and feeding machine according to claim 3, characterized in that, The pressure bar (65) is arc-shaped, and each of the rollers (66) is evenly distributed on both sides of the turntable (3).

8. An automated coil leveling and feeding machine according to claim 4, characterized in that, The length of the shaft (6) is not less than the length of the first groove (41).

Images