Automatic equipment for forming complex shape of steel wire
By designing automated equipment with components such as rotating columns, rotating components, and limiting rods, the problem that existing equipment can only bend a single shape has been solved, enabling efficient forming of complex shapes of steel wire and meeting diverse production needs.
Patent Information
- Application Number
- CN202520503920.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-21
AI Technical Summary
Existing wire bending equipment can usually only achieve bending of a single shape, which cannot meet diverse production needs, resulting in insufficient flexibility and limiting the innovation and diversity of product design.
An automated device was designed, comprising components such as a rotating column, a rotating assembly, a bending column, and a limiting rod. It uses a motor to drive a steel wire to form complex shapes, and combines a limiting plate and a clamping block to ensure the stability and precision of the steel wire during the forming process.
This enables steel wire to be processed into various complex shapes, adapting to diverse product designs and customization needs, ensuring forming accuracy and consistency, and improving production efficiency.
Smart Images
Figure CN223932472U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel wire processing equipment technology, and in particular to an automated device for forming complex shapes of steel wire. Background Technology
[0002] Automated equipment for forming complex shapes from steel wire can automatically bend and shape steel wire or metal wire to achieve specific complex shapes or geometric structures. It can efficiently and accurately produce a variety of complex steel wire products and is widely used in industries such as automobiles, home appliances, precision machinery, and furniture. These machines, through high automation and CNC technology, greatly improve production efficiency and product quality.
[0003] In the existing technology, some steel wire bending equipment often uses fixed molds, which can usually only achieve bending of a single shape and cannot meet diverse production needs. This results in insufficient flexibility in the processing and limits the innovation and diversity of product design. Therefore, an automated equipment for forming complex shapes of steel wire is proposed to solve the above problems. Utility Model Content
[0004] This invention proposes an automated device for forming complex shapes of steel wire, aiming to improve the problem that some existing devices cannot bend steel wire into various complex shapes.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] An automated device for forming complex shapes from steel wire includes a base plate, a main unit fixedly connected to the top of the base plate, a rotating column rotatably connected inside the main unit, a rotating assembly for rotation fixedly connected inside the main unit, an output shaft fixedly connected to the output end of the rotating assembly, a driving gear rotatably connected to the outside of the output shaft, a gear ring fixedly connected to the outside of the rotating column, the driving gear and the gear ring being meshed with each other, a rotating plate fixedly connected to the front side of the rotating column, a rotating assembly for rotation fixedly connected inside the rotating plate, a rotating disk fixedly connected to the output end of the rotating assembly, a follower disk rotatably connected to the top of the rotating disk, a bending column fixedly connected to the top of the follower disk, and multiple limit rods fixedly connected to the top of the follower disk.
[0007] As a further description of the above technical solution:
[0008] The rotating assembly includes a motor, which is externally fixedly connected to the interior of the host, and the rear side of the output shaft is fixedly connected to the front side of the motor.
[0009] As a further description of the above technical solution:
[0010] The rotating assembly includes a second motor, which is externally fixedly connected to the inside of the rotating plate, and the bottom of the rotating disk is fixedly connected to the top of the second motor.
[0011] As a further description of the above technical solution:
[0012] A wire feeder is fixedly connected to the top of the base plate, and multiple limiting posts are fixedly connected inside the wire feeder.
[0013] As a further description of the above technical solution:
[0014] A limiting plate is fixedly connected to the top of the rotating plate, and a limiting block is fixedly connected to the top of the rotating plate.
[0015] As a further description of the above technical solution:
[0016] A pushing assembly for pushing is fixedly connected to the top of the rotating plate. A pushing block is slidably connected to the output end of the pushing assembly. A clamping block one is rotatably connected to the front side of the pushing block. A fixed outer shell is fixedly connected to the top of the rotating plate. A clamping block two is rotatably connected inside the fixed outer shell. A pinion one is rotatably connected to the rear side of the fixed outer shell. A pinion two is rotatably connected to the rear side of the fixed outer shell. The pinion one and pinion two are meshed with each other.
[0017] As a further description of the above technical solution:
[0018] The pushing assembly includes a cylinder, the bottom of which is fixedly connected to the top of the rotating plate, and the rear side of the pushing block is slidably connected to the front side of the cylinder.
[0019] As a further description of the above technical solution:
[0020] A fixing block is fixedly connected to the top of the rotating plate, and a second cylinder is fixedly connected inside the fixing block. A cutting block is slidably connected to the front side of the second cylinder, and a collection box is fixedly connected to the top of the base plate.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, the steel wire passes through the rotating column, and the first motor drives the rotating plate connected to the rotating column to rotate left and right. The second motor drives the follower plate on the rotating disk to rotate. When the follower plate rotates, the steel wire is twisted into various shapes by the bending column. According to different needs, the internal forming parameters can be adjusted through the screen on the right side of the host, so that the steel wire can be processed into various complex shapes to adapt to various product design and customization needs.
[0023] 2. In this utility model, the steel wire reaches the rotating plate through the rotating column. The rotating plate is equipped with a limiting plate and a limiting block to ensure that the steel wire will not deviate when it is sent out by the main machine. The first cylinder pushes the pushing block so that the two clamping blocks can freely clamp or release, preventing the steel wire from sliding or deviating during the bending process. After the steel wire is bent and formed, the second cylinder drives the cutting block to push forward to cut the steel wire, ensuring that the length and shape of each section of steel wire meet the requirements. Attached Figure Description
[0024] Figure 1 This is a perspective view of an automated device for forming complex shapes of steel wire proposed in this utility model;
[0025] Figure 2 This is a schematic diagram of the structure of the base plate of an automated equipment for forming complex shapes of steel wire, as proposed in this utility model.
[0026] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0027] Figure 4 for Figure 2 Enlarged view of point B in the middle;
[0028] Figure 5 This is a schematic diagram of the wire feeder of an automated equipment for forming complex shapes of steel wire, as proposed in this utility model.
[0029] Figure 6 for Figure 5 Enlarged view of point C in the middle.
[0030] Legend:
[0031] 1. Base plate; 2. Main unit; 3. Rotating column; 4. Motor 1; 5. Output shaft; 6. Drive gear; 7. Gear ring; 8. Rotating plate; 9. Motor 2; 10. Rotating disk; 11. Follower disk; 12. Bending column; 13. Limiting rod; 14. Wire feeder; 15. Limiting column; 16. Limiting plate; 17. Limiting block; 18. Cylinder 1; 19. Pushing block; 20. Clamping block 1; 21. Clamping block 2; 22. Fixed outer shell; 23. Small gear 1; 24. Small gear 2; 25. Fixing block; 26. Cylinder 2; 27. Cutting block; 28. Collection box. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] Reference Figure 1 , Figure 3 , Figure 5 , Figure 6 This utility model provides an embodiment of an automated device for forming complex shapes of steel wire, comprising a base plate 1, which serves as the basic support structure of the device, bearing the weight of the entire device and the operation of its various components. A main unit 2 is fixedly connected to the top of the base plate 1, and the main unit 2 is the core part of the device. The main unit 2 is used to push the steel wire forward or backward. A rotating column 3 is rotatably connected inside the main unit 2, and the rotating column 3 is rotatably connected to the inside of the main unit 2, serving to bear and transmit rotational power. A rotating assembly for rotation is fixedly connected inside the main unit 2, and an output shaft 5 is fixedly connected to the output end of the rotating assembly, responsible for converting electric drive into mechanical rotation. The rotating assembly includes a motor 4, which is externally fixedly connected to the inside of the main unit 2. The rear side of the output shaft 5 is fixedly connected to the front side of the motor 4. The output shaft 5 is rotatably connected to a drive gear 6, which drives a gear ring 7 to rotate. The rotating column 3 is externally fixedly connected to a gear ring 7, providing stable rotational support for the rotating column 3. The drive gear 6 and the gear ring 7 are meshed with each other. The drive gear 6 rotates under the drive of the output shaft 5, which in turn drives the gear ring 7 to rotate. The front side of the rotating column 3 is fixedly connected to a rotating plate 8, which drives the rotating column 3 to rotate. A steel wire passes through the rotating column 3 and reaches the rotating plate 8. The rotating plate 8 carries the steel wire and rotates left and right to adjust its shape.
[0034] A rotating assembly for rotation is fixedly connected inside the rotating plate 8. A rotating disk 10 is fixedly connected to the output end of the rotating assembly. The rotating assembly includes a second motor 9, which is externally fixedly connected inside the rotating plate 8. The bottom of the rotating disk 10 is fixedly connected to the top of the second motor 9. The rotating disk 10 rotates under the drive of the motor, ensuring precise control of the forming process. A follower disk 11 is rotatably connected to the top of the rotating disk 10, responsible for follow-up movement and working in conjunction with the bending column 12 and multiple limiting rods 13. The design of the follower disk 11 allows it to flexibly adjust according to the shape changes of the steel wire, ensuring forming accuracy. The bending column 12 is fixedly connected to the top of the follower disk 11. The bending column 12 is the main component used for bending the steel wire. Multiple limiting rods 13 are fixedly connected to the top of the follower disk 11, serving to restrict and guide the wire. The design of the limiting rods 13 ensures that the steel wire maintains the correct position and angle during the forming process, avoiding forming errors caused by offset.
[0035] Reference Figure 2 , Figure 4A pushing assembly for pushing is fixedly connected to the top of the rotating plate 8. A pushing block 19 is slidably connected to the output end of the pushing assembly. The pushing assembly includes a cylinder 18, the bottom of which is fixedly connected to the top of the rotating plate 8, providing a strong pushing force to ensure that the clamping blocks can reliably clamp the steel wire. The rear side of the pushing block 19 is slidably connected to the front side of the cylinder 18, responsible for pushing the clamping blocks 20 and 21 to perform clamping operations. The front side of the pushing block 19 is rotatably connected to the clamping block 20. A fixed housing 22 is fixedly connected to the top of the rotating plate 8, providing fixed support for the rotation of the clamping blocks 20 and 21. The clamping block 21 is rotatably connected inside the fixed housing 22, and works in conjunction with the clamping block 20 to ensure that the steel wire is clamped during the forming process. There is no slippage or loosening. A small gear 23 is rotatably connected to the rear side of the fixed outer shell 22, and a small gear 24 is rotatably connected to the rear side of the fixed outer shell 22. The small gear 23 and the small gear 24 are meshed with each other. The rotation of the clamping block 20 drives the small gear 23 to rotate. The meshing of the small gear 23 and the small gear 24 drives the clamping block 21 to work at the same time. A fixed block 25 is fixedly connected to the top of the rotating plate 8. A cylinder 26 is fixedly connected inside the fixed block 25. A cutting block 27 is slidably connected to the front side of the cylinder 26. It is responsible for cutting the steel wire after the forming is completed, ensuring a smooth connection between the forming and cutting processes and improving work efficiency. A collection box 28 is fixedly connected to the top of the base plate 1. After the steel wire is bent and formed, the rotating plate 8 tilts and pours the formed and cut steel wire into the collection box 28.
[0036] Reference Figure 1 , Figure 5 , Figure 6 The top of the base plate 1 is fixedly connected to a wire feeder 14, which is used to place the unprocessed steel wire. When the host machine 2 pulls the steel wire, the steel wire rotates in the wire feeder 14 and enters the host machine 2 in segments. Multiple limit posts 15 are fixedly connected inside the wire feeder 14 to ensure that the fed steel wire remains stable during the forming process and avoids forming errors caused by movement. The top of the rotating plate 8 is fixedly connected to a limit plate 16 and a limit block 17, which limit the movement range of the steel wire and ensure that the position of the steel wire is always within the preset range during the forming process, thereby improving the forming accuracy.
[0037] Working Principle: After the equipment starts, the unprocessed steel wire enters the main unit 2 through the wire feeder 14. The limiting post 15 inside the wire feeder 14 ensures the stability of the steel wire during entry. The motor 4 of the main unit 2 drives the output shaft 5, which in turn drives the gear 6 to rotate and the gear ring 7 to rotate the rotating column 3. The steel wire is inside the rotating column 3. As the rotating column 3 rotates, the steel wire passes through the rotating column 3 and reaches the rotating plate 8. The rotating plate 8 rotates left and right driven by the rotating column 3, bending the steel wire and adjusting it to the required shape. At the same time, the motor 9 drives the rotating disk 10 to rotate, and the follower disk 11 works in conjunction with the bending column 12 to perform precise forming operations on the steel wire. The limiting rod 13 plays a guiding role in this process, ensuring that the steel wire maintains the correct position and angle during forming.
[0038] During the wire forming process, cylinder 18 in the push assembly pushes push block 19, while clamping blocks 20 and 21 tightly clamp the wire to prevent slippage during forming. Subsequently, once the wire reaches the desired forming state, cylinder 26 activates, pushing cutting block 27 to cut the formed wire, ensuring precise and neat cuts. After cutting, rotating plate 8 tilts, pouring the formed and cut wire into collection box 28 for subsequent processing. The entire process is efficient and automated, ensuring the precision and consistency of wire forming and meeting diverse production needs.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An automated device for forming complex shapes of steel wire, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to the main unit (2). The main unit (2) is rotatably connected to the interior of the main unit (2). The main unit (2) is fixedly connected to the interior of the main unit (2) and to the output end of the rotating component. The output shaft (5) is fixedly connected to the output shaft (5). The drive gear (6) is rotatably connected to the outside of the output shaft (5). The gear ring (7) is fixedly connected to the outside of the rotating column (3). The drive gear (6) and the gear ring (7) are meshed with each other. The front side of the rotating column (3) is fixedly connected to the rotating plate (8). The rotating component is fixedly connected to the interior of the rotating plate (8). The output end of the rotating component is fixedly connected to the rotating disk (10). The top of the rotating disk (10) is rotatably connected to the follower disk (11). The top of the follower disk (11) is fixedly connected to the bending column (12). The top of the follower disk (11) is fixedly connected to multiple limit rods (13).
2. The automated equipment for forming complex shapes of steel wire according to claim 1, characterized in that: The rotating assembly includes a motor (4), which is externally fixedly connected to the inside of the host (2), and the rear side of the output shaft (5) is fixedly connected to the front side of the motor (4).
3. The automated equipment for forming complex shapes of steel wire according to claim 1, characterized in that: The rotating assembly includes a second motor (9), which is externally fixedly connected to the inside of the rotating plate (8), and the bottom of the rotating disk (10) is fixedly connected to the top of the second motor (9).
4. The automated equipment for forming complex shapes of steel wire according to claim 1, characterized in that: The top of the base plate (1) is fixedly connected to a wire feeder (14), and a plurality of limiting posts (15) are fixedly connected inside the wire feeder (14).
5. An automated device for forming complex shapes of steel wire according to claim 1, characterized in that: A limiting plate (16) is fixedly connected to the top of the rotating plate (8), and a limiting block (17) is fixedly connected to the top of the rotating plate (8).
6. An automated device for forming complex shapes of steel wire according to claim 1, characterized in that: The top of the rotating plate (8) is fixedly connected to a pushing component for pushing. The output end of the pushing component is slidably connected to a pushing block (19). The front side of the pushing block (19) is rotatably connected to a clamping block one (20). The top of the rotating plate (8) is fixedly connected to a fixed shell (22). The inside of the fixed shell (22) is rotatably connected to a clamping block two (21). The rear side of the fixed shell (22) is rotatably connected to a pinion one (23). The rear side of the fixed shell (22) is rotatably connected to a pinion two (24). The pinion one (23) and the pinion two (24) are meshed with each other.
7. An automated device for forming complex shapes of steel wire according to claim 6, characterized in that: The pushing assembly includes a cylinder (18), the bottom of which is fixedly connected to the top of the rotating plate (8), and the rear side of the pushing block (19) is slidably connected to the front side of the cylinder (18).
8. An automated device for forming complex shapes of steel wire according to claim 1, characterized in that: A fixing block (25) is fixedly connected to the top of the rotating plate (8), and a cylinder (26) is fixedly connected inside the fixing block (25). A cutting block (27) is slidably connected to the front side of the cylinder (26), and a collection box (28) is fixedly connected to the top of the bottom plate (1).