Forge piece supporting and placing mechanism for forge piece heating furnace

Abstract

The utility model relates to the technical field of metal hot machining equipment, and discloses a forge piece supporting and placing mechanism for a forge piece heating furnace, the forge piece supporting and placing mechanism comprises a bottom plate and a supporting hopper, electric sliding rails are fixedly connected to the two sides of the supporting hopper, first moving blocks are slidably arranged in the two electric sliding rails, a moving plate is fixedly connected between the two first moving blocks, and a first clamping plate is fixedly connected between the two first moving blocks. And the interior of the moving box is rotationally connected with two bidirectional screw rods arranged in a mirror image distribution mode, the two ends of the outer portions of the two bidirectional screw rods are in threaded connection with second moving blocks correspondingly, and the ends, penetrating through the second sliding grooves, of the two second moving blocks are fixedly connected with clamping jaws correspondingly. According to the forge piece supporting and placing mechanism for the forge piece heating furnace, through rotation of the two-way screw rod, a second moving block moves on the screw rod, so that a clamping jaw is driven to stably clamp a forge piece, then the forge piece is moved to a designated position, manual carrying is reduced, direct contact between workers and the high-temperature forge piece is also reduced, and the safety risks such as scalding are reduced.

Description

Technical Field

[0001] This application relates to the field of metal heat treatment equipment technology, specifically a forging support mechanism for a forging heating furnace. Background Technology

[0002] As a basic manufacturing industry in the equipment manufacturing industry, the forging industry has a wide range of applications in many fields such as automobiles, ships, rail transportation, aerospace, and agricultural technology. Most of its key components are manufactured by forging.

[0003] An existing patent (publication number: CN217058378U) discloses a forging discharge support mechanism for a heating furnace, including a support vehicle and a fixing mechanism. The support vehicle includes a frame, with several rollers at the bottom of the frame and a support block at the top of the frame. A support tray is slidably connected to the top of the support block. Two fixing plates are provided at the bottom of the frame. The fixing mechanism includes a base with two lanes at the front and rear. Two telescopic rods are provided at the front and rear ends of the middle of each lane. A cycle switch is provided on the base and is electrically connected to several telescopic rods.

[0004] The aforementioned comparative document points out that when supporting the unloading of forgings, the mechanism can conveniently store the forgings in different areas, making the mechanism more convenient to use and eliminating the need for manual handling and sorting, thus achieving higher efficiency and saving time and labor. However, since the device is not equipped with an active clamping device, manual assistance or additional auxiliary devices may still be required when clamping and placing forgings. Manual operation or reliance on additional auxiliary devices may limit the degree of automation in the unloading process, thereby affecting the overall production efficiency. Utility Model Content

[0005] To address the shortcomings of existing technologies, this application provides a forging support mechanism for a forging heating furnace, which has advantages such as reducing manual labor intensity. It solves the problem of conveniently storing forgings in different areas when supporting forging discharge, making the mechanism more convenient to use and eliminating the need for manual handling and organization, thus achieving higher efficiency and saving time and labor. However, since the device lacks an active clamping device, manual assistance or additional auxiliary devices may still be required when clamping and placing forgings. Manual operation or reliance on additional auxiliary devices may limit the automation level of the discharge process, thereby affecting overall production efficiency.

[0006] To achieve the above objectives, this application provides the following technical solution: a forging support mechanism for a forging heating furnace, comprising a base plate and a support hopper. Four hydraulic rods arranged in a rectangular array are fixedly connected to the upper end of the base plate. Electric slide rails are fixedly connected to both sides of the support hopper. First sliding grooves are formed inside both sides of the support hopper. First moving blocks are slidably arranged inside the two electric slide rails. A moving plate is fixedly connected between the two first moving blocks. Two support columns arranged in a mirror image are fixedly connected to the surface of the moving plate. A moving box is fixedly connected to the end of the two support columns away from the moving plate. Two bidirectional screws arranged in a mirror image are rotatably connected inside the moving box. A fixing block is fixedly connected inside the moving box. A second sliding groove is formed on the surface of the moving box. The two bidirectional screws are threaded to their outer ends in pairs, and grippers are fixedly connected to the ends of the two second moving blocks that pass through the second sliding grooves.

[0007] Through the above-described scheme, driven by an electric slide rail and a bidirectional screw, the mechanism can automatically adjust the position and clamping force of the grippers to pick up and place forgings, reducing manual intervention and improving work efficiency. Through automated operation, the mechanism can quickly remove forgings from the heating furnace and place them inside the support hopper. The rotation of the bidirectional screw causes the second moving block to move on the screw, thereby driving the grippers to stably clamp the forgings. Then, through the moving device, it is moved to the designated position, reducing manual handling and direct contact between humans and high-temperature forgings, thus reducing safety risks such as burns.

[0008] Furthermore, two motors arranged in a mirror image are fixedly connected to one side of the mobile box, and the output ends of the two motors are fixedly connected to a bidirectional screw through a coupling on one side of the mobile box.

[0009] With the above scheme, the two motors are arranged in a mirror image and fixedly connected to the bidirectional screw via a coupling, so that the bidirectional screw can rotate synchronously and smoothly. This helps to maintain the balance and synchronicity of the grippers during movement, thereby ensuring that the forgings can be clamped stably and evenly.

[0010] Furthermore, the bottom of the inner wall of the supporting bucket is fixedly connected with multiple support bars arranged in a straight line.

[0011] Through the above scheme, the support bars provide a stable support surface for the forging. By being distributed in a straight line, the weight of the forging can be evenly distributed. The support of multiple support bars prevents the forging from contacting the bottom support of the hopper, increases air circulation, prevents the hopper from overheating, and protects the hopper from high-temperature damage.

[0012] Furthermore, a handle is fixedly connected to the upper end of one side of the supporting bucket.

[0013] The above method allows the handle to be used to operate the rotation of the supporting bucket.

[0014] Furthermore, two drive wheels are rotatably connected to both sides of the base plate.

[0015] With the above solution, the drive wheel is used to move the entire device, reducing the manpower required for manual handling and improving work efficiency.

[0016] Furthermore, a lifting plate is fixedly connected to the telescopic ends of the four hydraulic rods, a turntable is fixedly connected to the upper end of the lifting plate, the turntable is fixedly disposed between the lifting plate and the supporting bucket, and a push handle is fixedly connected to one side of the lifting plate.

[0017] With the above scheme, the four hydraulic rods work together, and by extending or shortening the telescopic ends, they can drive the lifting plate and the turntable and support bucket above it to move vertically. This allows the support bucket and the forgings it carries to be easily adjusted to different heights to adapt to different working requirements or the inlet height of the heating furnace. The turntable allows the support bucket to rotate on the horizontal plane to adjust its angle, and the push handle allows the operator to easily push the entire device to move.

[0018] Furthermore, the two first movable blocks are slidably disposed inside the first chute, and the movable plate is slidably disposed inside the supporting bucket.

[0019] With the above scheme, the first chute is used to limit the position of the first moving block, and the two first moving blocks drive the moving plate to move within the supporting bucket.

[0020] Furthermore, both bidirectional screws are rotatably mounted inside the fixed block.

[0021] Through the above scheme, the fixing block provides a stable support device for the bidirectional screw. By rotating the bidirectional screw inside the fixing block, it can be ensured that the screw remains stable during rotation and will not deviate or shake due to external forces.

[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0023] This forging placement mechanism for a forging heating furnace, driven by an electric slide rail and a bidirectional screw, can automatically adjust the position and clamping force of the grippers to pick up and place forgings, reducing manual intervention and improving work efficiency. Through automated operation, the mechanism can quickly remove forgings from the heating furnace and place them inside the support hopper. The rotation of the bidirectional screw causes the second moving block to move on the screw, thereby driving the grippers to stably clamp the forgings. Then, through the moving device, it is moved to the designated position, reducing manual handling and direct contact between workers and high-temperature forgings, thus reducing the safety risks such as burns. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this application;

[0025] Figure 2 This is a schematic diagram of the supporting device structure of this application.

[0026] Figure 3 This is a schematic diagram of the supporting device structure of this application.

[0027] Figure 4 This is a schematic diagram of the base structure of the structure in this application.

[0028] In the picture:

[0029] 1. Base plate; 2. Hydraulic rod; 3. Support bucket; 4. Electric slide rail; 5. First slide groove; 6. First moving block; 7. Moving plate; 8. Support column; 9. Moving box; 10. Bidirectional screw; 11. Fixed block; 12. Second slide groove; 13. Second moving block; 14. Gripper; 15. Motor; 16. Support bar; 17. Handle; 18. Drive wheel; 19. Lifting plate; 20. Turntable; 21. Push handle. Detailed Implementation

[0030] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0031] Please see Figure 1 , Figure 2 and Figure 3In this embodiment, a forging support mechanism for a forging heating furnace includes a base plate 1 and a support hopper 3. The support hopper 3 is used to place forgings. Four hydraulic rods 2 arranged in a rectangular array are fixedly connected to the upper end of the base plate 1. Electric slide rails 4 are fixedly connected to both sides of the support hopper 3. First sliding grooves 5 are opened inside both sides of the support hopper 3. First moving blocks 6 are slidably arranged inside the two electric slide rails 4. A moving plate 7 is fixedly connected between the two first moving blocks 6. Two support columns 8 arranged in a mirror image are fixedly connected to the surface of the moving plate 7. A moving box 9 is fixedly connected to the end of the two support columns 8 away from the moving plate 7. Two bidirectional screws 10 arranged in a mirror image are rotatably connected inside the moving box 9. The mechanism is controlled by the electric slide rails 4 and the support hopper 3. Driven by the bidirectional screw 10, the mechanism can automatically adjust the position and clamping force of the gripper 14 to achieve the clamping and placement of forgings, reducing manual intervention and improving work efficiency. The moving box 9 is fixedly connected to the fixing block 11, and the surface of the moving box 9 is provided with a second sliding groove 12. The two bidirectional screws 10 are connected to the second moving blocks 13 at both ends of their outer ends by threads. The two second moving blocks 13 are fixedly connected to the gripper 14 at one end of each second moving block 13 that passes through the second sliding groove 12. Through automated operation, the mechanism can quickly take the forgings out of the heating furnace and place them inside the support bucket 3. The rotation of the bidirectional screw 10 causes the second moving blocks 13 to move on the screw, thereby driving the gripper 14 to stably clamp the forgings.

[0032] Please see Figure 2 and Figure 3 Two motors 15 arranged in a mirror image are fixedly connected to one side of the moving box 9. The output ends of the two motors 15 pass through one side of the moving box 9 and are fixedly connected to the bidirectional screw 10 through a coupling. The two motors 15 are arranged in a mirror image and are fixedly connected to the bidirectional screw 10 through a coupling, so that the bidirectional screw 10 can rotate synchronously and smoothly, which helps to maintain the balance and synchronization of the gripper 14 during the movement process, thereby ensuring that the forging can be clamped stably and evenly. Multiple support bars 16 arranged in a straight line are fixedly connected to the bottom of the inner wall of the support bucket 3. The support bars 16 provide a stable support surface for the forging. The straight line distribution can evenly distribute the weight of the forging, and the support of multiple support bars 16 prevents the forging from contacting the bottom support of the support bucket 3, increases air circulation, prevents the support bucket 3 from overheating, and protects the support bucket 3 from high temperature damage. A handle 17 is fixedly connected to the upper end of one side of the support bucket 3. The handle 17 is used to operate the rotation of the support bucket 3.

[0033] Please see Figure 2 , Figure 3 and Figure 4Two drive wheels 18 are rotatably connected to both sides of the base plate 1. The drive wheels 18 are used to drive the overall movement of the device, reducing the manpower consumption of manual handling and improving work efficiency. The telescopic ends of the four hydraulic rods 2 are fixedly connected to the lifting plate 19. The upper end of the lifting plate 19 is fixedly connected to the turntable 20. The turntable 20 is fixedly set between the lifting plate 19 and the supporting bucket 3. A push handle 21 is fixedly connected to one side of the lifting plate 19. The four hydraulic rods 2 work together. By extending or shortening the telescopic ends, the lifting plate 19, the turntable 20 above it, and the supporting bucket 3 can be driven to move vertically up and down. This allows the supporting bucket 3 and the forgings it carries to be easily adjusted to different heights to adapt to different working requirements or the inlet height of the heating furnace. The turntable 2 The setting of 0 allows the support bucket 3 to rotate on the horizontal plane to adjust the angle of the support bucket 3. The setting of the push handle 21 allows the operator to easily push the entire device to move. The two first moving blocks 6 are slidably set inside the first slide groove 5, and the moving plate 7 is slidably set inside the support bucket 3. The first slide groove 5 is used to limit the position of the first moving blocks 6 and drive the moving plate 7 to move inside the support bucket 3 through the two first moving blocks 6. The two bidirectional screws 10 are rotatably set inside the fixed block 11. The fixed block 11 provides a stable support device for the bidirectional screws 10. By rotatably setting the bidirectional screws 10 inside the fixed block 11, it can be ensured that the screws remain stable during rotation and will not deviate or shake due to external forces.

[0034] In this embodiment, the forging placement mechanism for a forging heating furnace, driven by an electric slide rail 4 and a bidirectional screw 10, can automatically adjust the position and clamping force of the gripper 14 to pick up and place the forging, reducing manual intervention and improving work efficiency. Through automated operation, the mechanism can quickly remove the forging from the heating furnace and place it inside the support hopper 3. The rotation of the bidirectional screw 10 causes the second moving block 13 to move on the screw, thereby driving the gripper 14 to stably clamp the forging. Then, through the moving device, it is moved to the designated position, reducing manual handling and direct contact between humans and high-temperature forgings, thus reducing the safety risks such as burns.

[0035] It should be noted that the bidirectional screw 10 is a special type of screw with threads at both ends facing opposite directions. When the screw rotates, the threads at both ends move simultaneously in opposite directions. This is used to drive two moving blocks to move relative to each other while the bidirectional screw 10 rotates, thereby driving two grippers 14 to hold the forging.

[0036] The working principle of the above embodiments is as follows:

[0037] First, as needed, the height of the support bucket 3 is adjusted by operating the extension and retraction of the hydraulic rod 2 to align it with the heating furnace. If the angle of the support bucket 3 needs adjustment, it can be adjusted by rotating the turntable 20. The electric slide rail 4 is then activated, causing the first moving block 6 to slide within the first slide groove 5, thereby moving the moving plate 7 and the moving box 9 into the heating furnace. Once the moving box 9 reaches the appropriate position, the motor 15 is activated, causing the bidirectional screw 10 to rotate. Since the threads at both ends of the bidirectional screw 10 are opposite in direction, rotation will cause the two second moving blocks 13 to move in opposite directions within the second slide groove 12. The movement of the second moving block 13 will cause the gripper 14 to move closer to the forging until the gripper 14 can stably hold the forging. After the gripper 14 is close to the forging and stably holds it, the electric slide rail 4 can be activated to move in the opposite direction to remove the forging from the heating furnace. After the forging is clamped above the support bucket 3, the electric slide rail 4 can be activated again or the position of the gripper 14 can be adjusted to place the forging on the support bar 16 inside the support bucket 3. The support bar 16 provides a stable support surface for the forging and prevents the temperature of the support bucket 3 from getting too high. The entire device can be easily moved to the designated position by the drive wheel 18 and the push handle 21.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0039] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A forging support mechanism for a forging heating furnace, comprising a base plate (1) and a support hopper (3), characterized in that: The upper end of the base plate (1) is fixedly connected to four hydraulic rods (2) arranged in a rectangular array. The two sides of the support bucket (3) are fixedly connected to electric slide rails (4). The two sides of the support bucket (3) are provided with first slide grooves (5). The two electric slide rails (4) are slidably provided with first moving blocks (6). The two first moving blocks (6) are fixedly connected to a moving plate (7). The surface of the moving plate (7) is fixedly connected to two support columns (8) arranged in a mirror distribution. The end of the two support columns (8) away from the moving plate (7) is fixedly connected to a moving box (9). The moving box (9) is rotatably connected to two bidirectional screws (10) arranged in a mirror distribution. The moving box (9) is fixedly connected to a fixing block (11). The surface of the moving box (9) is provided with a second slide groove (12). The two bidirectional screws (10) are threaded to the two ends of each pair of external parts with second moving blocks (13). The two ends of the two second moving blocks (13) passing through the second slide groove (12) are fixedly connected to a gripper (14).

2. The forging support mechanism for a forging heating furnace according to claim 1, characterized in that: Two motors (15) arranged in a mirror image are fixedly connected to one side of the mobile box (9). The output ends of the two motors (15) pass through one side of the mobile box (9) and are fixedly connected to the bidirectional screw (10) through a coupling.

3. The forging support mechanism for a forging heating furnace according to claim 1, characterized in that: The bottom of the inner wall of the support bucket (3) is fixedly connected to a plurality of support bars (16) arranged in a straight line.

4. The forging support mechanism for a forging heating furnace according to claim 1, characterized in that: A handle (17) is fixedly connected to the upper end of one side of the support bucket (3).

5. A forging support mechanism for a forging heating furnace according to claim 4, characterized in that: Two drive wheels (18) are rotatably connected to both sides of the base plate (1).

6. A forging support mechanism for a forging heating furnace according to claim 4, characterized in that: The four hydraulic rods (2) are fixedly connected to a lifting plate (19) at their telescopic ends. A turntable (20) is fixedly connected to the upper end of the lifting plate (19). The turntable (20) is fixedly set between the lifting plate (19) and the supporting bucket (3). A push handle (21) is fixedly connected to one side of the lifting plate (19).

7. A forging support mechanism for a forging heating furnace according to claim 2, characterized in that: The two first moving blocks (6) are slidably disposed inside the first chute (5), and the moving plate (7) is slidably disposed inside the supporting bucket (3).

8. A forging support mechanism for a forging heating furnace according to claim 3, characterized in that: Both bidirectional screws (10) are rotatably mounted inside the fixed block (11).

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