Integrated device for automatic trimming of inductance forming part and circular material receiving of material tray

Abstract

The utility model discloses an inductance forming part automatic trimming and tray circulating material receiving integrated device which comprises a base, a working table is arranged on the base, a supporting plate is arranged on the working table, pin holes are formed in the two sides of the supporting plate, adjusting holes are formed in the supporting plate, connecting seats are arranged on the two sides of the working table, and the connecting seats are connected with the working table. A motor box is arranged on the base, a supporting frame is arranged on the base, a clamping assembly is arranged on the supporting frame, and a cutting assembly is arranged on the workbench. By arranging the two-way lead screw and the clamping piece, during machining, the two-way lead screw drives the two sliding blocks to synchronously move in opposite directions to clamp and cut an inductor forming piece, the clamping piece firstly clamps the inductor forming piece to ensure that the position is stable, and then the tool cuts the inductor forming piece, so that the machining efficiency is remarkably improved, the clamp and the tool synchronously act, and the machining efficiency is greatly improved. And high precision and consistency of machining are guaranteed, and the rejection rate is reduced.

Description

Technical Field

[0001] This utility model belongs to the field of inductor molding processing technology, and in particular relates to an integrated device for automatic edge cutting and material tray recycling of inductor molding parts. Background Technology

[0002] Molded inductors, also known as monolithic inductors, require the processing of excess material generated during the molding or injection molding process. Specifically, a monolithic inductor consists of metal powder, electrodes, and a coil, with the coil body embedded within the magnetic metal powder during die casting. During the molding process, to ensure the inductor's dimensions and precision meet requirements, stamping or injection molding is typically used. However, due to factors such as mold precision, material flowability, and molding processes, the leads of the molded inductor element need to be cut and processed to meet the connection and usage requirements of the inductor coil in the circuit.

[0003] However, existing technologies have some problems: in the production process of inductor molding parts, workers need to continuously pick up, cut, and collect the materials, which is repeated over and over again. The manual operation is frequent and time-consuming. Due to the long-term repetitive labor, workers are prone to fatigue and decreased efficiency, making it difficult to guarantee the accuracy of manual operation. Deviations occur during the clamping operation, resulting in inconsistent cutting dimensions of the inductor molding parts and affecting product quality. Therefore, we propose an integrated device for automatic edge cutting and material tray circulation collection of inductor molding parts. Utility Model Content

[0004] To address the problems existing in the prior art, the purpose of this utility model is to provide an integrated device for automatic edge trimming and tray recycling of inductor-formed parts. By driving the slider synchronously with a bidirectional lead screw, the device enables rapid clamping and cutting of the inductor-formed parts by the clamping components and the cutting tool, significantly improving processing accuracy. The clamping components incorporate springs and dampers to reduce clamping impact, protect the workpiece from deformation, and ensure appropriate clamping tightness. This ensures the workpiece is securely held while avoiding excessive tightness that could lead to quality problems, effectively reducing the scrap rate and improving overall processing quality.

[0005] This utility model is implemented as follows: an integrated device for automatic edge trimming and material tray recycling of inductor molding parts includes a base, a worktable on the base, a support plate on the worktable, pin holes on both sides of the support plate, adjustment holes on the support plate, connecting seats on both sides of the worktable, a motor housing on the base, a support frame on the base, a clamping component on the support frame, a cutting component on the worktable, and a material collection component on the base.

[0006] Optionally, the cutting assembly includes a cutter, the motor housing contains an electric motor, the output end of the electric motor is provided with a bidirectional lead screw, the bidirectional lead screw is threadedly connected to a slider, the connecting seat is provided with a sliding groove, and the slider is slidably connected to the sliding groove.

[0007] Optionally, a clamping member is fixedly connected to the slider, the cutter is fixedly connected to the slider, and there are two sliders, which are symmetrically distributed on the bidirectional lead screw.

[0008] Optionally, the clamping member includes a fixing block that contacts the support plate. The fixing block has a connecting hole, and a damper is disposed in the connecting hole. A guide rod is disposed between the fixing block and the slider. One end of the damper is fixedly connected to the fixing block, and the other end of the damper is fixedly connected to the slider. A spring is sleeved on the outside of the damper.

[0009] Optionally, the gripping assembly includes a movable box that is slidably connected to a support frame. A first telescopic rod is provided at the lower end of the movable box, and a gripper is provided at the output end of the first telescopic rod.

[0010] Optionally, the receiving assembly includes a turntable rotatably connected to a base, a guide groove on the turntable, a receiving box slidably connected in the guide groove, a second telescopic rod on the base, a push plate at the output end of the second telescopic rod, the push plate slidably connected to the guide groove, and the push plate is used to push the receiving box.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. By setting up a bidirectional lead screw and clamping components, during processing, the bidirectional lead screw drives two sliders to move synchronously in opposite directions. The clamping components and cutting tools on the sliders clamp and cut the inductor forming parts. The clamping components first clamp the workpiece to ensure that the workpiece position is stable. Then, the cutting tool immediately performs the cutting operation without any extra waiting time, which significantly improves the processing efficiency. Moreover, because of the synchronous movement of the fixture and the cutting tool, the high precision and consistency of the processing are also guaranteed, reducing the scrap rate.

[0013] 2. By incorporating springs and dampers within the clamping mechanism, when the slider drives the clamp to initially contact the inductor molding part, the damper reduces the pressure applied by the fixing block, effectively preventing excessive pressure on the inductor molding part due to sudden impact, thus protecting it from deformation or damage. Simultaneously, the springs provide cushioning and adjustment capabilities, ensuring that the clamp applies uniform and appropriate pressure when clamping the workpiece, guaranteeing both workpiece stability and preventing quality problems that may result from over-clamping.

[0014] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure provided by this utility model;

[0016] Figure 2 This is a schematic diagram of the workbench structure provided by this utility model;

[0017] Figure 3 This is a schematic diagram of the cutting component structure provided by this utility model;

[0018] Figure 4 This is a schematic diagram of the support plate provided by this utility model;

[0019] Figure 5 This is a schematic diagram of the clamping component provided by this utility model;

[0020] Figure 6 This is a schematic diagram of the material receiving component provided by this utility model.

[0021] In the diagram: 1. Base; 11. Workbench; 12. Connecting seat; 13. Slide groove; 14. Motor box; 15. Support plate; 16. Pin hole; 17. Adjustment hole; 2. Cutting assembly; 21. Motor; 22. Bidirectional lead screw; 23. Slider; 24. Clamping component; 25. Cutter; 3. Fixing block; 31. Connecting hole; 32. Spring; 33. Damper; 34. Guide rod; 4. Support frame; 41. Clamping assembly; 42. Movable box; 43. First telescopic rod; 44. Gripper; 5. Receiving assembly; 51. Turntable; 52. Guide groove; 53. Receiving box; 54. Second telescopic rod; 55. Push plate. Detailed Implementation

[0022] To further understand the utility model content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0023] like Figures 1 to 6 As shown in the figure, the present invention provides an integrated device for automatic edge cutting and material tray recycling of inductor molding parts, including a base 1, a worktable 11 on the base 1, a support plate 15 on the worktable 11, pin holes 16 on both sides of the support plate 15, an adjustment hole 17 on the support plate 15, connecting seats 12 on both sides of the worktable 11, a motor box 14 on the base 1, a support frame 4 on the base 1, a clamping component 41 on the support frame 4, a cutting component 2 on the worktable 11, and a material collection component 5 on the base 1.

[0024] Furthermore, the integrated automatic edge trimming and tray recycling device for inductor molded parts provided in this embodiment integrates multiple functional modules such as a worktable 11, a support plate 15, a clamping assembly 41, a cutting assembly 2, and a recycling assembly 5. This enables automated processing and recycling of inductor molded parts. The device can efficiently and accurately complete a series of operations, including clamping, cutting, and recycling of inductor molded parts, significantly improving processing efficiency and accuracy. Simultaneously, the pin holes 16 and adjustment holes 17 on the support plate 15 facilitate precise positioning and processing of the inductor molded parts, ensuring high precision and consistency in processing. In addition, the recycling assembly 5 enables the recycling of the tray, improving overall processing efficiency.

[0025] It should be noted that the clamping assembly 41 is equipped with two sets of grippers 44, which move synchronously. A feeding conveyor belt is set on the outside of the workbench 11, and two conveyor belts are set on one side of the turntable 51. One belt is used to output the receiving box 53, and the other belt is used to input the receiving box 53, thereby realizing the recycling of the receiving box 53.

[0026] Specifically, the cutting assembly 2 includes a cutter 25, a motor 21 is installed inside the motor housing 14, a bidirectional lead screw 22 is installed on the output end of the motor 21, a slider 23 is threadedly connected to the bidirectional lead screw 22, a groove 13 is opened on the connecting seat 12, the slider 23 is slidably connected to the groove 13, a clamping member 24 is fixedly connected to the slider 23, the cutter 25 is fixedly connected to the slider 23, there are two sliders 23, and the two sliders 23 are symmetrically distributed on the bidirectional lead screw 22.

[0027] Furthermore, the cutting assembly 2, driven by the motor 21, uses a bidirectional lead screw 22 to move two sliders 23 synchronously towards each other within the groove 13, achieving precise positioning and synchronous movement of the clamping member 24 and the cutter 25. The clamping member 24 first holds the inductor-shaped part, ensuring processing stability; subsequently, the cutter 25 immediately performs the cutting operation, eliminating the need for additional waiting time and significantly improving processing efficiency. Simultaneously, the design of the bidirectional lead screw 22 ensures the smoothness and precision of the slider 23's movement, guaranteeing high precision and consistency in processing, reducing the scrap rate, and improving overall processing quality and efficiency.

[0028] Specifically, the clamping component 24 includes a fixing block 3, which contacts the support plate 15. The fixing block 3 has a connecting hole 31, and a damper 33 is installed in the connecting hole 31. A guide rod 34 is installed between the fixing block 3 and the slider 23. One end of the damper 33 is fixedly connected to the fixing block 3, and the other end of the damper 33 is fixedly connected to the slider 23. A spring 32 is sleeved on the outside of the damper 33.

[0029] Furthermore, when the slider 23 drives the clamp to first contact the inductor molding part, the damper 33 can reduce the pressure applied by the fixing block 3, effectively preventing the clamp from exerting excessive pressure on the inductor molding part due to sudden impact, and protecting the inductor molding part from the risk of deformation or damage. At the same time, the spring 32 provides a certain degree of buffering and adjustment capability, ensuring that the clamp can apply uniform and appropriate pressure when clamping the workpiece, which not only ensures that the workpiece is stable and stationary, but also avoids quality problems that may be caused by excessive clamping.

[0030] Specifically, the clamping assembly 41 includes a movable box 42, which is slidably connected to the support frame 4. A first telescopic rod 43 is provided at the lower end of the movable box 42, and a gripper 44 is provided at the output end of the first telescopic rod 43.

[0031] Furthermore, the gripping assembly 41 is equipped with two sets of grippers 44 that move synchronously. During processing, both grippers 44 work simultaneously: the left gripper 44 picks up the workpiece, and the right gripper 44 picks up the cut workpiece. Both grippers 44 rise synchronously, move to the right, and then descend. At this point, the left gripper 44 places the workpiece, and the right gripper 44 releases the processed workpiece. This allows the processes of picking up, placing, and collecting materials to occur simultaneously, improving work efficiency.

[0032] Specifically, the receiving assembly 5 includes a turntable 51, which is rotatably connected to the base 1. A guide groove 52 is provided on the turntable 51, and a receiving box 53 is slidably connected in the guide groove 52. A second telescopic rod 54 is provided on the base 1, and a push plate 55 is provided at the output end of the second telescopic rod 54. The push plate 55 is slidably connected to the guide groove 52 and is used to push the receiving box 53.

[0033] Furthermore, the receiving assembly 5 is rotatably connected to the base 1 via the turntable 51, and the receiving box 53 is slidably connected within the guide groove 52, enabling the recycling of the material box. The second telescopic rod 54 drives the push plate 55 to slide within the guide groove 52, pushing the receiving box 53 to move, thereby automatically completing the transfer of inductor molded parts without manual intervention, thus improving the receiving efficiency. This cyclical receiving design not only saves production costs but also reduces manual operation, ensuring the accuracy and timeliness of receiving, providing strong support for the continuous processing of inductor molded parts, and improving the overall automation level of the production line.

[0034] It should be noted that there are multiple guide troughs 52, which are evenly distributed around the circumference. Each guide trough 52 contains a receiving box 53. The turntable 51 is set to rotate at a time and at a set angle, so that after each rotation, one guide trough 52 is aligned with the worktable 11. When a receiving box 53 is full, the turntable 51 rotates by an angle, and an empty receiving box 53 rotates to be aligned with the worktable 11. A full receiving box 53 is aligned with the second telescopic rod 54. The telescopic rod pushes the full receiving box 53 to the unloading conveyor belt. The guide trough 52 at the next angle to the receiving box 53 is fed into an empty receiving box 53 by another conveyor belt, thus realizing the recycling of the receiving box 53.

[0035] Working principle: During processing, the bidirectional lead screw 22 drives two sliders 23 to move synchronously in opposite directions. The inductor forming part is clamped and cut by the clamping part 24 on the slider 23 and the cutting tool. The clamping part 24 first clamps the workpiece to ensure the workpiece is in a stable position. Then, the cutting tool immediately performs the cutting operation without any extra waiting time, which significantly improves the processing efficiency. Moreover, because of the synchronous movement of the clamp and the cutting tool, the high precision and consistency of the processing are also guaranteed, reducing the scrap rate.

[0036] Secondly, when the slider 23 drives the clamp to first contact the inductor molding part, the damper 33 can reduce the pressure applied by the fixing block 3, effectively preventing the clamp from exerting excessive pressure on the inductor molding part due to sudden impact, and protecting the inductor molding part from the risk of deformation or damage. At the same time, the spring 32 provides a certain buffering and adjustment capability, ensuring that the clamp can apply uniform and appropriate pressure when clamping the workpiece, which not only ensures that the workpiece is stable and stationary, but also avoids quality problems that may be caused by excessive clamping.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated device for automatic edge trimming and tray recycling of inductor molded parts, comprising a base (1), characterized in that: A workbench (11) is provided on the base (1), a support plate (15) is provided on the workbench (11), pin holes (16) are provided on both sides of the support plate (15), an adjustment hole (17) is provided on the support plate (15), a connecting seat (12) is provided on both sides of the workbench (11), a motor box (14) is provided on the base (1), a support frame (4) is provided on the base (1), a clamping assembly (41) is provided on the support frame (4), a cutting assembly (2) is provided on the workbench (11), and a receiving assembly (5) is provided on the base (1).

2. The integrated device for automatic edge trimming and tray recycling of inductor molded parts according to claim 1, characterized in that: The cutting assembly (2) includes a cutter (25), and the motor housing (14) is equipped with a motor (21). A bidirectional lead screw (22) is provided on the output end of the motor (21). A slider (23) is threadedly connected to the bidirectional lead screw (22). A groove (13) is provided on the connecting seat (12), and the slider (23) is slidably connected to the groove (13).

3. The integrated device for automatic edge trimming and tray recycling of inductor molded parts according to claim 2, characterized in that: A clamping member (24) is fixedly connected to the slider (23), and the cutter (25) is fixedly connected to the slider (23). There are two sliders (23), and the two sliders (23) are symmetrically distributed on the bidirectional lead screw (22).

4. The integrated device for automatic edge trimming and tray recycling of inductor molded parts according to claim 3, characterized in that: The clamping member (24) includes a fixing block (3), which contacts the support plate (15). A connecting hole (31) is provided on the fixing block (3), and a damper (33) is provided in the connecting hole (31). A guide rod (34) is provided between the fixing block (3) and the slider (23). One end of the damper (33) is fixedly connected to the fixing block (3), and the other end of the damper (33) is fixedly connected to the slider (23). A spring (32) is sleeved on the outside of the damper (33).

5. The integrated device for automatic edge trimming and tray recycling of inductor molded parts according to claim 1, characterized in that: The clamping assembly (41) includes a movable box (42), which is slidably connected to the support frame (4). A first telescopic rod (43) is provided at the lower end of the movable box (42), and a gripper (44) is provided at the output end of the first telescopic rod (43).

6. The integrated device for automatic edge trimming and tray recycling of inductor molded parts according to claim 1, characterized in that: The receiving assembly (5) includes a turntable (51), which is rotatably connected to the base (1). A guide groove (52) is provided on the turntable (51), and a receiving box (53) is slidably connected in the guide groove (52). A second telescopic rod (54) is provided on the base (1), and a push plate (55) is provided at the output end of the second telescopic rod (54). The push plate (55) is slidably connected to the guide groove (52) and is used to push the receiving box (53).

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