Gear shaving mechanism for gear machining

Abstract

The utility model relates to the related technical field of gears, in particular to a gear shaving mechanism for gear machining, which comprises a gear shaving shell, a machining mechanism is arranged on the upper surface of the gear shaving shell, and a positioning mechanism is arranged on the upper surface of the gear shaving shell. According to the gear shaving mechanism for gear machining, a first power source drives a laser machining head to machine a gear, the first power source drives a grinding shell to grind the outer side of the gear, residues can be generated in the grinding process, external air is guided into a connecting block through an air inlet, air in the connecting block is blown to an air outlet through a fan, and the air is blown out of the air outlet; the position of an electric sliding table is adjusted in a sliding groove in one side of a fixing block, a baffle prevents the electric sliding table from falling off, the electric sliding table drives a supporting plate to move, a second power source exerts thrust on a fixing plate, a fixing column and a connecting column on one side of the fixing plate stretch out and draw back under the thrust, and a spring on the outer side buffers the fixing column and the connecting column.

Description

Technical Field

[0001] This utility model relates to the field of gear-related technology, and in particular to a shaving mechanism for gear processing. Background Technology

[0002] Gears are mechanical components with teeth on their rims that can continuously mesh to transmit motion and power. Gears have been used in transmission for a long time. The principle of gear generating and cutting, as well as the special machine tools and cutting tools that use this principle for gear cutting, have emerged. With the development of production, there are various problems in gear processing, thus requiring a gear shaving mechanism for gear processing.

[0003] The gear shaving mechanisms currently available on the market have the following problems when in use:

[0004] 1. In the application of traditional gear shaving mechanisms, gears cannot be processed and polished simultaneously, and the debris generated during processing and polishing is difficult to clean.

[0005] 2. In most gear shaving mechanisms, the gears need to be fixed during the gear processing, which is usually done manually by the operator, thus affecting processing efficiency. Utility Model Content

[0006] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.

[0007] Therefore, one objective of this utility model is to provide a gear shaving mechanism for gear processing. The gear shaving mechanism can quickly process and grind gears and clean up the debris generated during processing and grinding. At the same time, the positioning mechanism can easily fix the gears, reduce the workload of workers, and improve processing efficiency.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a shaving mechanism for gear processing, comprising a shaving housing, a processing mechanism disposed on the upper surface of the shaving housing, and a positioning mechanism disposed on the upper surface of the shaving housing;

[0009] The processing mechanism includes a connecting block, an air inlet, a fan, an air outlet, a dust filter, a first power source, a laser processing head, a grinding shell, a sensor, and a debris groove. The connecting block is fixedly connected to the upper surface of the shaving shell. An air inlet is provided on the outer wall of the connecting block. A fan is installed inside the connecting block. An air outlet is provided on the outer wall of the connecting block. A dust filter is installed inside the air outlet. The first power source is installed on the outer wall of the connecting block. A laser processing head is fixed to the output end of the first power source. A grinding shell is fixed to the output end of the first power source. A sensor is installed on the outer wall of the connecting block. A debris groove is provided on the upper surface of the shaving shell.

[0010] Preferably, the air inlets are evenly spaced on one side surface of the connecting block, and the fans are evenly distributed inside the connecting block.

[0011] Preferably, the dustproof nets are evenly distributed inside the air outlet, and the first power source is symmetrically arranged with respect to the central axis of the long side of the upper surface of the connecting block.

[0012] Preferably, the positioning mechanism includes a fixed block, a sliding groove, a baffle, an electric slide, a support plate, a second power source, a fixed plate, a fixed column, a connecting column, a spring, and a clamping plate. The fixed block is fixed to the upper surface of the shaving housing. The outer wall of the fixed block has a sliding groove. The outer wall of the fixed block is fixed with a baffle. The outer wall of the sliding groove is equipped with an electric slide. The upper surface of the electric slide is equipped with a support plate. The outer wall of the support plate is equipped with a second power source. The output end of the second power source is fixed with a fixed plate. The outer wall of the fixed plate is equipped with a fixed column. The interior of the fixed column is slidably connected to a connecting column. The exterior of the connecting column is equipped with a spring. One end of the connecting column is fixed with a clamping plate.

[0013] Preferably, the slide is symmetrically arranged with respect to the central axis of the wide side of the upper surface of the fixed block, and the electric slide and the fixed block form a sliding structure.

[0014] Preferably, the second power source is symmetrically arranged along the central axis of the long side of the upper surface of the shaving housing, and the springs are evenly distributed on the outer wall of the fixed plate.

[0015] Preferably, the inner wall dimensions of the fixed column match the outer wall dimensions of the connecting column, and the connecting column and the fixed column form a sliding structure.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: When processing the gear, the shaving mechanism activates a sensor to monitor the gear, then activates a first power source. Simultaneously, the first power source drives the laser processing head to extend and retract, thus processing the gear. Then, the first power source drives the grinding shell to extend and rotate, thus grinding the outer side of the gear. During the grinding process, residue is generated. The fan inside the connecting block is activated, drawing external air into the connecting block through the air inlet. The fan then blows the air from inside the connecting block towards the air outlet, where it blows the residue into a residue trough for collection. The dustproof net prevents dust and residue from entering the connecting block and causing the fan to become clogged, thus hindering gear processing. In this embodiment, the first power source is a cylinder. When positioning the gear, the electric slide adjusts its position in the groove on one side of the fixed block. A baffle prevents the electric slide from falling. The electric slide moves the support plate. Then, the second power source adjusts the clamping force and applies a pushing force to the fixed plate. At this time, the fixed column and connecting column on one side of the fixed plate are pushed and extend. The outer spring buffers the fixed column and connecting column. Then, the spring applies a pushing force to the clamping plate, thereby positioning the gear. In this embodiment, the second power source is a cylinder. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall appearance and structure of the present utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the connecting block and the air inlet of this utility model.

[0019] Figure 3 This is a schematic diagram of the structure of the fan and air outlet of this utility model in use;

[0020] Figure 4 This is a schematic diagram of the structure of the fixing block and the electric slide table used in conjunction with this utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the fixing plate and fixing column used in conjunction with this utility model.

[0022] In the diagram: 1. Shaving housing; 2. Machining mechanism; 201. Connecting block; 202. Air inlet; 203. Fan; 204. Air outlet; 205. Dustproof net; 206. First power source; 207. Laser processing head; 208. Grinding housing; 209. Sensor; 210. Debris trough; 3. Positioning mechanism; 301. Fixing block; 302. Slide groove; 303. Baffle; 304. Electric slide table; 305. Support plate; 306. Second power source; 307. Fixing plate; 308. Fixing column; 309. Connecting column; 310. Spring; 311. Clamping plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5 The present invention provides a technical solution: a shaving mechanism for gear processing, including a shaving shell 1, a processing mechanism 2 provided on the upper surface of the shaving shell 1, and a positioning mechanism 3 provided on the upper surface of the shaving shell 1.

[0025] The processing mechanism 2 includes a connecting block 201, an air inlet 202, a fan 203, an air outlet 204, a dust filter 205, a first power source 206, a laser processing head 207, a grinding shell 208, a sensor 209, and a debris tank 210. The connecting block 201 is fixedly connected to the upper surface of the shaving shell 1. The outer wall of the connecting block 201 has an air inlet 202. The fan 203 is installed inside the connecting block 201. The outer wall of the connecting block 201 has an air outlet 204. The air outlet 204 is equipped with a... The assembly includes a dustproof mesh 205, a first power source 206 mounted on the outer wall of the connecting block 201, a laser processing head 207 fixed to the output end of the first power source 206, a grinding shell 208 fixed to the output end of the first power source 206, a sensor 209 mounted on the outer wall of the connecting block 201, and a debris groove 210 formed on the upper surface of the shaving shell 1. The assembly is connected to the connecting block 201, air inlet 202, fan 203, air outlet 204, dustproof mesh 205, first power source 206, and laser processing head 207. The setup of the grinding housing 208, sensor 209, and debris groove 210 is as follows: During gear processing, sensor 209 is first activated to monitor the gear. Then, the first power source 206 is activated, simultaneously driving the laser processing head 207 to extend and retract, thus processing the gear. Next, the first power source 206 drives the grinding housing 208 to extend, retract, and rotate, thereby grinding the outer surface of the gear. The grinding process... Residue will be generated during the process. The fan 203 inside the connecting block 201 is started, and external air is introduced into the connecting block 201 through the air inlet 202. Then the fan 203 blows the air inside the connecting block 201 towards the air outlet 204, so that the air is blown out from the air outlet 204, blowing the debris into the debris trough 210 for collection. The dustproof net 205 prevents dust and debris from entering the connecting block 201 and causing the fan 203 to be blocked, thereby processing the gear. In this embodiment of the utility model, the first power source 206 is a cylinder.

[0026] Furthermore, the positioning mechanism 3 includes a fixing block 301, a slide groove 302, a baffle 303, an electric slide table 304, a support plate 305, a second power source 306, a fixing plate 307, a fixing column 308, a connecting column 309, a spring 310, and a clamping plate 311. A fixing block 301 is fixed to the upper surface of the shaving housing 1. A slide groove 302 is formed on the outer wall of the fixing block 301, and a baffle 303 is fixed to the outer wall of the fixing block 301. The outer wall of the slide groove 302 is... The system is equipped with an electric slide table 304. A support plate 305 is mounted on the upper surface of the electric slide table 304. A second power source 306 is mounted on the outer wall of the support plate 305. A fixing plate 307 is fixed to the output end of the second power source 306. A fixing column 308 is mounted on the outer wall of the fixing plate 307. A connecting column 309 is slidably connected inside the fixing column 308. A spring 310 is mounted on the outside of the connecting column 309. A clamping plate 311 is fixed to one end of the connecting column 309. The arrangement of the fixed block 301, slide groove 302, baffle 303, electric slide table 304, support plate 305, second power source 306, fixing plate 307, fixing column 308, connecting column 309, spring 310, and clamping plate 311 ensures that during use, when positioning the gear, the electric slide table 304 adjusts its position within the slide groove 302 on one side of the fixed block 301, the baffle 303 prevents the electric slide table 304 from falling, and the electric slide table 304 drives the support plate 305. The device moves, and then the second power source 306 starts to adjust the clamping force. At the same time, the second power source 306 applies a pushing force to the fixed plate 307. At this time, the fixed post 308 and the connecting post 309 on one side of the fixed plate 307 are pushed and extend. The outer spring 310 buffers the fixed post 308 and the connecting post 309. Then the spring 310 applies a pushing force to the clamping plate 311, thereby positioning the gear. In this embodiment of the utility model, the second power source 306 is a cylinder.

[0027] Furthermore, the air inlets 202 are evenly spaced on one side surface of the connecting block 201, and the fans 203 are evenly distributed inside the connecting block 201. By setting the air inlets 202, the fans 203 inside the connecting block 201 are activated. The air inlets 202 introduce external air into the connecting block 201, and the fans 203 blow the air inside the connecting block 201 toward the air outlet 204. The air is blown out from the air outlet 204, blowing the debris into the debris trough 210 for collection. The dustproof net 205 prevents dust and debris from entering the connecting block 201 and causing the fans 203 to become clogged.

[0028] Furthermore, the dustproof net 205 is evenly distributed inside the air outlet 204. The first power source 206 is symmetrically arranged with respect to the central axis of the long side of the upper surface of the connecting block 201. Through the arrangement of the first power source 206, the sensor 209 monitors the gear. The first power source 206 drives the laser processing head 207 to extend and retract, and the laser processing head 207 processes the gear. The first power source 206 drives the grinding shell 208 to extend, retract, and rotate, and the grinding shell 208 grinds the outer side of the gear.

[0029] Furthermore, the slide groove 302 is symmetrically arranged with respect to the central axis of the wide side of the upper surface of the fixed block 301. The electric slide table 304 and the fixed block 301 form a sliding structure. Through the arrangement of the slide groove 302, the electric slide table 304 can adjust its position in the slide groove 302 on one side of the fixed block 301. The baffles 303 on both sides prevent the electric slide table 304 from falling.

[0030] Furthermore, the second power source 306 is symmetrically arranged with respect to the central axis of the long side of the upper surface of the shaving housing 1, and the springs 310 are evenly distributed on the outer wall of the fixing plate 307. With the arrangement of the second power source 306, the second power source 306 begins to adjust the clamping force and applies a thrust to the fixing plate 307.

[0031] Furthermore, the inner wall dimensions of the fixed column 308 match the outer wall dimensions of the connecting column 309. The connecting column 309 and the fixed column 308 form a sliding structure. Through the setting of the fixed column 308, the fixed column 308 and the connecting column 309 on one side of the fixed plate 307 are pushed and extended. The outer spring 310 buffers the fixed column 308 and the connecting column 309, and the spring 310 applies a pushing force to the clamping plate 311.

[0032] Working principle: During operation, when processing the gear, sensor 209 is activated to monitor the gear. Then, the first power source 206 is activated, simultaneously driving the laser processing head 207 to extend and retract, thus processing the gear. Next, the first power source 206 drives the grinding shell 208 to extend and rotate, grinding the outer side of the gear. During grinding, residue is generated. The fan 203 inside the connecting block 201 is activated, drawing external air into the connecting block 201 through the air inlet 202. The fan 203 then blows the air from inside the connecting block 201 towards the air outlet 204, where it blows the residue into the residue trough 210 for collection. The dustproof net 205 prevents dust and residue from entering the connecting block. Inside block 201, the fan 203 becomes clogged, thus hindering gear processing. In this embodiment, the first power source 206 is a cylinder. When positioning the gear, the electric slide 304 adjusts its position within the slide groove 302 on one side of the fixed block 301. The baffle 303 prevents the electric slide 304 from falling. The electric slide 304 drives the support plate 305 to move. Then, the second power source 306 adjusts the clamping force. At the same time, the second power source 306 applies a pushing force to the fixed plate 307. At this time, the fixed column 308 and connecting column 309 on one side of the fixed plate 307 are pushed and extend. The outer spring 310 buffers the fixed column 308 and connecting column 309. Then, the spring 310 applies a pushing force to the clamping plate 311, thereby positioning the gear. In this embodiment, the second power source 306 is a cylinder.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A shaving mechanism for gear machining, comprising a shaving housing (1), characterized in that: The upper surface of the shaving shell (1) is provided with a processing mechanism (2) and the upper surface of the shaving shell (1) is provided with a positioning mechanism (3). The processing mechanism (2) includes a connecting block (201), an air inlet (202), a fan (203), an air outlet (204), a dustproof net (205), a first power source (206), a laser processing head (207), a grinding shell (208), a sensor (209), and a debris tank (210). The connecting block (201) is fixedly connected to the upper surface of the shaving shell (1). The outer wall of the connecting block (201) has an air inlet (202). The fan (203) is installed inside the connecting block (201). An air outlet (204) is provided on the outer wall of the connecting block (201). A dustproof net (205) is installed inside the air outlet (204). A first power source (206) is installed on the outer wall of the connecting block (201). A laser processing head (207) is fixed at the output end of the first power source (206). A grinding shell (208) is fixed at the output end of the first power source (206). A sensor (209) is installed on the outer wall of the connecting block (201). A slag groove (210) is provided on the upper surface of the shaving shell (1).

2. The gear shaving mechanism for gear processing according to claim 1, characterized in that: The air inlets (202) are evenly spaced on one side surface of the connecting block (201), and the fans (203) are evenly distributed inside the connecting block (201).

3. A gear shaving mechanism for gear processing according to claim 1, characterized in that: The dustproof net (205) is distributed at equal intervals inside the air outlet (204), and the first power source (206) is symmetrically arranged with respect to the central axis of the long side of the upper surface of the connecting block (201).

4. A gear shaving mechanism for gear processing according to claim 1, characterized in that: The positioning mechanism (3) includes a fixed block (301), a slide groove (302), a baffle (303), an electric slide table (304), a support plate (305), a second power source (306), a fixed plate (307), a fixed column (308), a connecting column (309), a spring (310), and a clamping plate (311). The fixed block (301) is fixed on the upper surface of the shaving housing (1). The outer wall of the fixed block (301) is provided with a slide groove (302). The outer wall of the fixed block (301) is fixed with a baffle (303). The outer wall of the slide groove (302) is provided with a slide groove (302). An electric slide (304) is installed, and a support plate (305) is installed on the upper surface of the electric slide (304). A second power source (306) is installed on the outer wall of the support plate (305). A fixing plate (307) is fixed at the output end of the second power source (306). A fixing column (308) is installed on the outer wall of the fixing plate (307). A connecting column (309) is slidably connected inside the fixing column (308). A spring (310) is installed on the outside of the connecting column (309). A clamping plate (311) is fixed at one end of the connecting column (309).

5. A gear shaving mechanism for gear processing according to claim 4, characterized in that: The slide (302) is symmetrically arranged with respect to the central axis of the wide side of the upper surface of the fixed block (301), and the electric slide (304) and the fixed block (301) form a sliding structure.

6. A gear shaving mechanism for gear processing according to claim 4, characterized in that: The second power source (306) is symmetrically arranged with respect to the central axis of the long side of the upper surface of the shaving housing (1), and the springs (310) are evenly distributed on the outer wall of the fixing plate (307).

7. A gear shaving mechanism for gear processing according to claim 4, characterized in that: The inner wall dimension of the fixed column (308) matches the outer wall dimension of the connecting column (309), and the connecting column (309) and the fixed column (308) form a sliding structure.

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