Welding arc guiding machine

Abstract

The utility model discloses a welding arc guide machine which comprises a welding gun three-way assembly body, a speed reducer is correspondingly arranged on one side of the welding gun three-way assembly body, springs are arranged on the outer side of a fixing shaft, an adjusting plate is arranged between the springs, and two guide wheels are correspondingly arranged at the lower end of the adjusting plate. The output end of the stepping motor is fixedly connected with one side of the lead screw mechanism. Through the structure, the outer side of the welding gun three-way assembly body is fixedly connected with a circle of insulation sleeve, and the inner side of the guide frame is correspondingly provided with a lead screw mechanism, so that multi-directional welding arc guide is facilitated, the distance between the springs is adjusted through bolts, and the two guide wheels swing left and right according to the straightness of a welding seam so as to drive the adjusting plate to swing left and right; when the distance deviation of the adjusting plate is large, the two proximity switches feed back signals to drive the stepping motor to execute actions, the overall welding gun three-way assembly and the guide wheel are kept consistent in the vertical direction and the horizontal direction, and therefore the stable effect of welding seam tracking is achieved.

Description

Technical Field

[0001] This utility model relates to the field of welding arc guiding technology, and in particular to a welding arc guiding machine. Background Technology

[0002] A welding arc guiding machine is a device used to guide an electric arc during the welding process. The working principle of a welding arc guiding machine is based on the physical properties of an electric arc.

[0003] In the current technology, the welding torch tee assembly is fixedly installed by welding when using a welding arc guiding machine. This means that it can only guide the welding arc in one direction. Furthermore, during the welding arc guiding process, the weld seam produced is prone to significant deviation from the welding torch tee assembly, and the stability does not meet expectations. Utility Model Content

[0004] The purpose of this invention is to provide a welding arc guiding machine that enables the overall welding torch three-way assembly to move left and right as well as up and down, facilitating multi-directional welding arc guiding. The overall welding torch three-way assembly and the guide wheel maintain consistency in all directions, thereby achieving a stable weld seam tracking effect.

[0005] To achieve the above objectives, a welding arc guiding machine is provided, comprising a welding torch tee assembly. A reducer is correspondingly arranged on one side of the welding torch tee assembly, a constraint block is correspondingly arranged on one side of the reducer, a fixed shaft is correspondingly arranged on one side of the reducer, a guide rail is arranged at the lower end of the reducer, a spring is arranged on the outer side of the fixed shaft, an adjusting plate is arranged between the springs, two guide wheels are correspondingly arranged at the lower end of the adjusting plate, a moving block is correspondingly arranged on the outer wall of the reducer, two proximity switches are correspondingly arranged on one side of the spring, a slider is fixedly connected to one side of the moving block, a guide frame is slidably connected to the inner side of the slider, a connecting plate is fixedly connected to the lower end of the guide frame, the connecting plate is fixedly connected to the outer wall of the reducer, a cylinder is fixedly connected to the upper end of the guide frame, a lead screw mechanism is threadedly connected to the inner side of the guide frame, a hand-cranked slide is installed on the outer side of the lead screw mechanism, a stepper motor is arranged on one side of the lead screw mechanism, and the output end of the stepper motor is fixedly connected to one side of the lead screw mechanism.

[0006] According to the welding arc guiding machine, an insulating sleeve is fixedly connected to the outside of the welding torch three-way assembly, and two clamps are symmetrically locked on the outside of the insulating sleeve. One side of the clamp is fixedly connected to the output end of the reducer.

[0007] According to the welding arc guiding machine, a third bolt is threadedly connected to the inner side of the constraint block, and a constraint shaft clamping plate is correspondingly locked at the lower end of the third bolt. The constraint shaft clamping plate and the output end of the reducer are in contact with each other.

[0008] According to the welding arc guiding machine, a handwheel is provided on the other side of the reducer, and a second bolt is threaded between one side of the handwheel and the reducer. The handwheel and the input end of the reducer are fixedly connected.

[0009] According to the welding arc guiding machine, two shims are symmetrically arranged on both sides of the adjusting plate, and a first bolt is correspondingly arranged on one side of the shim. The first bolt is threadedly connected to the outer side of the fixed shaft.

[0010] According to the welding arc guiding machine, a connecting transition piece is fixedly connected to the lower end of the adjusting plate, and a connecting piece is fixedly connected to the lower end of the connecting transition piece. The lower end of the connecting piece is installed on the upper end of the guide wheel.

[0011] According to the welding arc guiding machine, a fixed frame is movably installed on the outside of the proximity switch, and a fixed plate is fixedly connected to one side of the fixed frame, and the fixed plate is fixedly connected to the side wall of the connecting plate.

[0012] According to the welding arc guiding machine, a floating joint is fixedly connected to the lower end of the cylinder, and the floating joint is fixedly connected to the upper end of the moving block.

[0013] Beneficial effects:

[0014] 1. An insulating sleeve is fixedly connected to the outside of the welding torch tee assembly. Two clamps are symmetrically arranged outside the insulating sleeve. A reducer is set on one side of the clamps. A constraint block is set on the upper end of the reducer. A third bolt is threaded onto the constraint block. A connecting plate is set on the outside of the reducer. A moving block is set on the upper end of the connecting plate. A slider is fixedly connected to one side of the moving block. A guide frame is slidably connected to the inside of the slider. A cylinder is fixedly connected to the inside of the guide frame. The output end of the cylinder is fixedly connected to the upper end of the moving block. A lead screw mechanism is set on the inside of the guide frame. A stepper motor is set on one side of the lead screw mechanism, which enables the entire welding torch tee assembly structure to move left and right and up and down, making it convenient for multi-directional welding arc guiding.

[0015] 2. A guide wheel is provided on one side of the welding torch tee assembly. A connector is installed on the upper end of the guide wheel, and a connecting transition piece is installed on the upper end of the connector. An adjusting plate is fixedly connected to the upper end of the connecting transition piece. A fixed shaft is provided on the inner side of the adjusting plate, and a spring is provided on the outer side of the fixed shaft. Two proximity switches are provided on one side of the adjusting plate, and a fixed bracket is fixedly connected to the outer side of the proximity switches. The adjusting plate is fixed on the fixed plate. The distance between the springs is adjusted by bolts. According to the straightness of the weld, the two guide wheels swing left and right, thereby driving the adjusting plate to swing left and right. This causes the shim to compress the spring and generate flexible constraint. When the distance deviation of the adjusting plate is large, the feedback signal from the two proximity switches drives the stepper motor to perform the action. The entire welding torch tee assembly and the guide wheels maintain consistency in up, down, left, and right, thereby achieving a stable effect of weld tracking.

[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0018] Figure 1 This is a perspective view of the welding arc guiding machine proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the structure between the stepper motor and the lead screw mechanism of the welding arc guide machine proposed in this utility model.

[0020] Figure 3 The present utility model proposes Figure 1 Enlarged view of point A in the middle;

[0021] Figure 4 The present utility model proposes Figure 1 Enlarged view of point B in the middle.

[0022] Legend:

[0023] 1. Slider; 2. Moving block; 3. Hand-cranked slide table; 301. Lead screw mechanism; 4. Guide frame; 5. Cylinder; 6. Shim; 7. Floating joint; 8. Fixed frame; 9. Stepper motor; 10. Proximity switch; 11. Spring; 12. First bolt; 13. Handwheel; 14. Adjusting plate; 15. Connecting transition piece; 16. Connecting piece; 17. Guide wheel; 18. Fixed plate; 19. Welding torch tee assembly; 20. Guide rail; 21. Insulating sleeve; 22. Second bolt; 23. Constraint shaft clamping plate; 24. Clamp; 25. Constraint block; 26. Third bolt; 27. Connecting plate; 28. Fixed shaft; 29. ​​Reducer. Detailed Implementation

[0024] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the description of the textual part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0025] Reference Figure 1-4The welding arc guide machine of this utility model includes a welding torch tee assembly 19. A reducer 29 is correspondingly arranged on one side of the welding torch tee assembly 19, a constraint block 25 is correspondingly arranged on one side of the reducer 29, a fixed shaft 28 is correspondingly arranged on one side of the reducer 29, a guide rail 20 is arranged at the lower end of the reducer 29, a spring 11 is arranged on the outside of the fixed shaft 28, an adjusting plate 14 is arranged between the springs 11, two guide wheels 17 are correspondingly arranged at the lower end of the adjusting plate 14, a moving block 2 is correspondingly arranged on the outer wall of the reducer 29, and a spring 11 is located on one side. Two proximity switches 10 are provided. A slider 1 is fixedly connected to one side of the moving block 2. A guide frame 4 is slidably connected to the inside of the slider 1. A connecting plate 27 is fixedly connected to the lower end of the guide frame 4. The connecting plate 27 is fixedly connected to the outer wall of the reducer 29. A cylinder 5 is fixedly connected to the upper end of the guide frame 4. A lead screw mechanism 301 is threadedly connected to the inside of the guide frame 4. A hand-cranked slide table 3 is installed on the outside of the lead screw mechanism 301. A stepper motor 9 is provided on one side of the lead screw mechanism 301. The output end of the stepper motor 9 is fixedly connected to one side of the lead screw mechanism 301.

[0026] Specifically: the lead screw mechanism 301 is driven to rotate by the stepper motor 9, and a bearing structure is provided on the other side. The lead screw mechanism 301 can drive the guide frame 4.

[0027] An insulating sleeve 21 is fixedly connected to the outside of the welding torch tee assembly 19. Two clamps 24 are symmetrically locked on the outside of the insulating sleeve 21. One side of the clamp 24 is fixedly connected to the output end of the reducer 29.

[0028] Specifically: Rotating the small corrugated handwheel 13 allows for fine adjustment of the angle of the conductive rod holder 24.

[0029] The clamp 24 is capable of clamping the welding torch tee assembly 19.

[0030] The inner side of the constraint block 25 is threaded with a third bolt 26, and the lower end of the third bolt 26 is correspondingly locked with a constraint shaft clamping plate 23. The constraint shaft clamping plate 23 and the output end of the reducer 29 are in contact with each other.

[0031] Specifically: the third bolt 26 can be used to install and adjust the constraint shaft clamping plate 23.

[0032] A handwheel 13 is provided on the other side of the reducer 29. A second bolt 22 is threaded between one side of the handwheel 13 and the reducer 29. The handwheel 13 and the input end of the reducer 29 are fixedly connected.

[0033] Specifically: the second bolt 22 is used to lock the handwheel 13.

[0034] Two shims 6 are symmetrically arranged on both sides of the adjusting plate 14. A first bolt 12 is arranged on one side of the shim 6. The first bolt 12 is threadedly connected to the outer side of the fixed shaft 28.

[0035] Specifically: the first bolt 12 is used to fix the washer 6 on one side of the spring 11.

[0036] The lower end of the adjusting plate 14 is fixedly connected to the connecting transition piece 15, and the lower end of the connecting transition piece 15 is fixedly connected to the connecting piece 16. The lower end of the connecting piece 16 is installed on the upper end of the guide wheel 17.

[0037] Specifically: the fixing plate 18 is fixed on the upper and lower connecting transition pieces 15, and the upper and lower connecting transition pieces 15 are connected to the connecting piece 16.

[0038] A mounting bracket 8 is movably installed on the outside of the proximity switch 10. A mounting plate 18 is fixedly connected to one side of the mounting bracket 8. The mounting plate 18 is fixedly connected to the side wall of the connecting plate 27.

[0039] Specifically: The proximity switch 10 is a position switch that can be operated without direct mechanical contact with moving parts. When an object approaches the sensing surface of the switch 10 to the operating distance, the switch can be activated without mechanical contact or pressure, thereby driving DC electrical appliances or providing control commands to computer devices. The proximity switch 10 is a switch-type sensor (i.e., a contactless switch). It has the characteristics of limit switches and micro switches, as well as sensing performance. It is reliable, stable, has a fast frequency response, long service life, strong anti-interference ability, and is waterproof, shockproof, and corrosion-resistant. When the proximity switch 10 detects the signal of the distance to the adjustment plate 14, it feeds back to the stepper motor 9. The rotation of the stepper motor 9 drives the lead screw mechanism 301 in the hand-cranked slide 3, thereby driving the guide frame 4 to move left and right, so that the guide wheel 17 always tracks the weld.

[0040] A floating joint 7 is fixedly connected to the lower end of the cylinder 5, and the floating joint 7 is fixedly connected to the upper end of the moving block 2.

[0041] Specifically: the floating joint 7 is connected between the cylinder 5 and the guide arc frame moving block 2.

[0042] Working principle: First, the angle of the conductive rod holder 24 is manually fine-tuned using the small corrugated handwheel 13. The conductive rod insulating sleeve 21 is fixed on the conductive rod holder 24, ensuring that the conductive nozzle inside the welding torch tee assembly 19 and the guide wheel 17 are in a straight line. The constraint shaft clamp 23 is fixed on the reducer 29. By adjusting the third bolt 26, the constraint block 25 of the reducer 29 is tightened, thereby limiting the shaft rotation of the reducer 29 output shaft due to internal gear clearance, thus ensuring the stability of the welding torch tee assembly 19 and the guide wheel 17. Two proximity switches 10 are fixed on the fixed frame 8. When the proximity switch 10 detects the signal of the distance of the adjustment plate 14, it feeds back to the stepper motor 9. The rotation of the stepper motor 9 drives the screw mechanism 301 in the hand-cranked slide table 3, thereby driving the guide frame 4 to move left and right, so that the guide wheel 17 always tracks the weld seam. The linear guide rail 20 is installed on the guide frame 4, the cylinder 5 is installed on the guide frame 4, and the slider 1 is installed on the guide arc frame movement. On block 2, the floating joint 7 is connected between the cylinder 5 and the guide arc frame moving block 2. The piston in the cylinder 5 moves up and down according to the height of the weld seam to ensure that the welding torch tee assembly 19 and the guide wheel 17 are at the same height. This device is a flexible mechanism. Two springs 11 are threaded on the fixed shaft 28, which is fixed to the connecting plate 27. The adjusting plate 14 is fixed to the reducer 29 fixed plate 18. The first bolt 12 adjusts the distance between the shims 6. The fixed plate 18 is fixed to the upper and lower connecting transition piece 15, which is connected to the connecting piece 16. According to the straightness of the weld seam, the two guide wheels 17 swing left and right, thereby driving the adjusting plate 14 to swing left and right. This causes the shims 6 to compress the two springs 11 to generate flexible constraints. When the distance deviation of the adjusting plate 14 is large, the two proximity switches 10 provide feedback signals to drive the stepper motor 9 to perform the action. The entire welding torch tee assembly 19 and the guide wheel 17 maintain consistency in height and direction, thereby achieving a stable weld seam tracking effect.

[0043] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A welding arc guiding machine, comprising a welding torch tee assembly (19), characterized in that: A speed reducer (29) is provided on one side of the welding torch tee assembly (19), a constraint block (25) is provided on one side of the speed reducer (29), a fixed shaft (28) is provided on one side of the speed reducer (29), a guide rail (20) is provided at the lower end of the speed reducer (29), a spring (11) is provided on the outside of the fixed shaft (28), an adjusting plate (14) is provided between the springs (11), two guide wheels (17) are provided at the lower end of the adjusting plate (14), a moving block (2) is provided on the outer wall of the speed reducer (29), and two proximity switches (10) are provided on one side of the spring (11). A slider (1) is fixedly connected to one side of the movable block (2). A guide frame (4) is slidably connected to the inner side of the slider (1). A connecting plate (27) is fixedly connected to the lower end of the guide frame (4). The connecting plate (27) is fixedly connected to the outer wall of the reducer (29). A cylinder (5) is fixedly connected to the upper end of the guide frame (4). A screw mechanism (301) is threadedly connected to the inner side of the guide frame (4). A hand-cranked slide (3) is installed on the outer side of the screw mechanism (301). A stepper motor (9) is provided on one side of the screw mechanism (301). The output end of the stepper motor (9) is fixedly connected to one side of the screw mechanism (301).

2. The welding arc guiding machine according to claim 1, characterized in that, An insulating sleeve (21) is fixedly connected to the outside of the welding torch tee assembly (19). Two clamps (24) are symmetrically locked on the outside of the insulating sleeve (21). One side of the clamp (24) is fixedly connected to the output end of the reducer (29).

3. The welding arc guiding machine according to claim 1, characterized in that, The constraint block (25) is threaded with a third bolt (26) on its inner side. The lower end of the third bolt (26) is correspondingly locked with a constraint shaft clamping plate (23). The constraint shaft clamping plate (23) and the output end of the reducer (29) are in contact with each other.

4. The welding arc guiding machine according to claim 1, characterized in that, A handwheel (13) is provided on the other side of the reducer (29). A second bolt (22) is threaded between one side of the handwheel (13) and the reducer (29). The handwheel (13) and the input end of the reducer (29) are fixedly connected.

5. The welding arc guiding machine according to claim 1, characterized in that, Two gaskets (6) are symmetrically arranged on both sides of the adjusting plate (14). A first bolt (12) is provided on one side of each gasket (6). The first bolt (12) is threadedly connected to the outer side of the fixed shaft (28).

6. The welding arc guiding machine according to claim 1, characterized in that, The lower end of the adjusting plate (14) is fixedly connected to a connecting transition piece (15), and the lower end of the connecting transition piece (15) is fixedly connected to a connecting piece (16). The lower end of the connecting piece (16) is installed on the upper end of the guide wheel (17).

7. The welding arc guiding machine according to claim 1, characterized in that, A mounting bracket (8) is movably installed on the outside of the proximity switch (10), and a mounting plate (18) is fixedly connected to one side of the mounting bracket (8). The mounting plate (18) is fixedly connected to the side wall of the connecting plate (27).

8. The welding arc guiding machine according to claim 1, characterized in that, The lower end of the cylinder (5) is fixedly connected to a floating joint (7), which is fixedly connected to the upper end of the moving block (2).

Images