Automatic welding equipment for metal materials

Abstract

The utility model relates to the technical field of metal material processing, and discloses metal material automatic welding equipment which comprises a base, a clamping bin is formed in the top of the base, a clamping disc is rotationally connected to the top end of the inner side of the clamping bin, and a plurality of sliding grooves are formed in the periphery of the top of the clamping disc at equal intervals. The inner sides of the multiple sliding grooves are slidably connected with clamping blocks, the bottoms of the multiple clamping blocks are fixedly connected with U-shaped blocks, the bottoms of the inner sides of the multiple U-shaped blocks are rotatably connected with telescopic strips, the interiors of the other ends of the multiple telescopic strips are fixedly connected with first gears, and the bottom of the inner side of the clamping bin is fixedly connected with a first motor. The output end of the first motor is fixedly connected with a rotating disc. According to the clamping device, the hydraulic rod is started to drive the lifting rack to move up and down and drive the gear to rotate, so that the telescopic strip can rotate, the U-shaped block and the clamping block on the U-shaped block are driven to move along the sliding groove, and the purpose of clamping is achieved.

Description

Technical Field

[0001] This utility model relates to the field of metal material processing technology, and in particular to an automatic welding equipment for metal materials. Background Technology

[0002] Metallic materials refer to materials with metallic luster, good electrical conductivity, thermal conductivity and ductility. These materials are mainly used in the field of machinery manufacturing. At the same time, in order to connect multiple sections of metallic materials, an automatic welding equipment for metallic materials is required.

[0003] Automatic metal welding equipment is a device that can automatically complete the welding process of metal materials. It controls welding parameters and welding paths through pre-programmed instructions or sensor feedback, eliminating the need for manual operation of welding tools. This achieves efficient and precise metal joining and is widely used in machinery manufacturing, construction, automotive and aerospace fields.

[0004] Currently, the clamping mechanisms of metal welding equipment on the market are not flexible enough due to excessive structural constraints. This leads to the need for multiple loading and unloading of welding materials when welding multiple welding points, which can cause welding point deviations, increase welding defects, cause unnecessary waste of resources, and increase the workload and burden on users. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an automatic welding equipment for metal materials, which aims to improve the problem that the existing automatic welding equipment for metal materials is relatively cumbersome to operate when processing metal materials at different angles.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an automatic metal welding device, comprising a base, a clamping chamber at the top of the base, a clamping disc rotatably connected to the inner top of the clamping chamber, multiple sliding grooves equidistantly formed around the top of the clamping disc, clamping blocks slidably connected to the inner sides of each of the multiple sliding grooves, U-shaped blocks fixedly connected to the bottom of each of the multiple clamping blocks, telescopic strips rotatably connected to the inner bottom of each of the multiple U-shaped blocks, a first gear fixedly connected to the other end of each of the multiple telescopic strips, a first motor fixedly connected to the inner bottom of the clamping chamber, a turntable fixedly connected to the output end of the first motor, a hydraulic rod fixedly connected to the top of the turntable, a lifting rack fixedly connected to the outer perimeter of the other end of the hydraulic rod, the lifting rack meshing with the first gear, and a collection mechanism provided on the rear top of the base for collecting waste generated during machine operation.

[0007] As a further description of the above technical solution:

[0008] The collection mechanism includes a water box, which is fixedly connected to the top rear side of the base. Rotating rods are rotatably connected to the left and right sides inside the water box. A water plate is rotatably connected to the outer side of the rotating rods. A steering ball is rotatably connected to the top right side of the water plate. A rope is fixedly connected to the top of the steering ball. A float is fixedly connected to the top end of the rope. A shell is fixedly connected to the rear top of the water box. A filter screen is fixedly connected to the front inner side of the shell. A third motor is fixedly connected to the rear side of the filter screen. A fan is fixedly connected to the output end of the third motor.

[0009] As a further description of the above technical solution:

[0010] The base has sliding chambers on both the left and right sides of its top. A second motor is fixedly connected to the front side of the left sliding chamber. A threaded rod is fixedly connected to the output end of the second motor. The outer side of the threaded rod is threadedly connected to the electric sliding rod.

[0011] As a further description of the above technical solution:

[0012] The base has handles fixedly connected to its left and right sides, and heat insulation sleeves are fixedly connected to the outside of each handle.

[0013] As a further description of the above technical solution:

[0014] An electric slide rod is slidably connected to the bottom inner side of the slide chamber. A connecting rod is fixedly connected to the left side of the electric slide rod, and a welding head is fixedly connected to the other side of the connecting rod. A welding nozzle is fixedly connected to the bottom end of the welding head.

[0015] As a further description of the above technical solution:

[0016] A guide rod is fixedly connected inside the slide chamber on the right side, and a limit tube is fixedly connected to the outer front end of the guide rod.

[0017] As a further description of the above technical solution:

[0018] A heating coil is fixedly connected to the middle of the inner side of the outer shell, and a protective wire ring is provided on the outer side of the heating coil.

[0019] As a further description of the above technical solution:

[0020] A control console is fixedly connected to the front side of the base, and a display is provided on the right side of the control console. The control console is electrically connected to the electric slide bar, the display, the heating coil, the welding head, the first motor, the second motor, and the third motor.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, by activating the hydraulic rod, the lifting rack moves up and down, so the rack drives the gear to rotate and the telescopic bar to rotate, which can clamp the metal material. Activating the first motor drives the rotating disk to rotate, which in turn drives the clamped metal material to rotate. At this time, the number of times the angle needs to be adjusted when loading and unloading materials can be reduced, and the situation of too many defective products caused by welding point deviation can be avoided.

[0023] 2. In this utility model, the third motor is started to drive the fan to rotate. When the amount of waste material blocked by the filter screen increases, the water level in the water box will rise, which will drive the float to move up and down. Therefore, the steering ball is driven to move up and down through the rope, so the water plate will be rotated through the rotating rod, thereby realizing the problem of automatically adsorbing and collecting waste material and automatically discharging the accumulated waste material. Attached Figure Description

[0024] Figure 1 This is a front view of an automatic welding device for metal materials proposed in this utility model;

[0025] Figure 2 This is a perspective view of an automatic welding device for metal materials proposed in this utility model;

[0026] Figure 3 This is a structural exploded view of the collection mechanism of an automatic welding device for metal materials proposed in this utility model;

[0027] Figure 4 This is a partial structural exploded view of an automatic welding equipment for metal materials proposed in this utility model;

[0028] Figure 5 This is a structural cross-sectional view of an automatic welding equipment for metal materials proposed in this utility model.

[0029] Legend:

[0030] 1. Base; 2. Collection mechanism; 201. Water box; 202. Water plate; 203. Steering ball; 204. Rope; 205. Float; 206. Rotating rod; 207. Filter screen; 208. Outer shell; 209. Fan; 210. Heating coil; 211. Third motor; 212. Protective wire ring; 3. Electric slide bar; 4. Guide rod; 5. Limiting tube; 6. Control console; 7. Display; 8. Handle; 9. Heat insulation sleeve; 10. Slide groove; 11. Welding head; 12. Welding nozzle; 13. Turntable; 14. Connecting rod; 15. Slide chamber; 16. First motor; 17. Hydraulic rod; 18. Lifting rack; 19. Gear; 20. Telescopic bar; 21. U-shaped block; 22. Clamping block; 23. Clamping disc; 24. Threaded rod; 25. Second motor; 26. Clamping chamber. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figure 1 , Figure 2 and Figure 3 This utility model provides an embodiment of an automatic metal welding device, comprising a base 1 with a clamping chamber 26 at its top. A clamping disc 23 is rotatably connected to the inner top of the clamping chamber 26, enabling stable movement of the clamping disc 23. Multiple sliding grooves 10 are equidistantly arranged around the top of the clamping disc 23, allowing clamping blocks 22 to move precisely and stably. Clamping blocks 22 are slidably connected to the inner sides of each of the multiple sliding grooves 10. U-shaped blocks 21 are fixedly connected to the bottom of each of the multiple clamping blocks 22. Telescopic strips 20 are rotatably connected to the inner bottom of each of the multiple U-shaped blocks 21, allowing the U-shaped blocks 21 to move a greater distance. A first gear 19 is fixedly connected to the other end of each of the multiple telescopic strips 20. The force of the lifting rack 18 moving up and down is converted into the hydraulic rod 17 to achieve lateral movement. The bottom inner side of the clamping chamber 26 is fixedly connected to the first motor 16. The output end of the first motor 16 is fixedly connected to the turntable 13 to realize the rotation of the hydraulic rod 17 and the mechanism on it. The top of the turntable 13 is fixedly connected to the hydraulic rod 17. The other end of the hydraulic rod 17 is fixedly connected to the lifting rack 18 on all four sides. The lifting rack 18 is meshed with the first gear 19. The lifting rack 18 drives the gear 19 and the lifting rack 18 to rotate, which can convert the force of the lifting rack 18 moving up and down into the telescopic bar 20 to achieve lateral movement. The top rear side of the base 1 is provided with a collection mechanism 2, which is used to collect the waste generated by the machine.

[0033] Reference Figure 3 and Figure 5The collection mechanism 2 includes a water box 201, which can hold water and waste. The water box 201 is fixedly connected to the top rear side of the base 1. Rotating rods 206 are rotatably connected to the left and right sides of the inside of the water box 201. A water plate 202 is rotatably connected to the outside of the rotating rods 206. The rotating rods 206 allow the water plate 202 to rotate left and right inside the water box 201. A steering ball 203 is rotatably connected to the top right side of the water plate 202. A rope 204 is fixedly connected to the top of the steering ball 203. A float 205 is fixedly connected to the top of the rope 204. When the float 205 rises... Pulling the rope 204 causes the water plate 202 to rotate via the steering ball 203. The top rear side of the water box 201 is fixedly connected to the outer shell 208, and the inner front side of the outer shell 208 is fixedly connected to the filter screen 207. When there is waste in the air, it will be blocked and fall into the water box 201 below, thereby raising the water level in the water box 201 and driving the float 205. The rear side of the filter screen 207 is fixedly connected to the third motor 211, and the output end of the third motor 211 is fixedly connected to the fan 209, which is the power source for sucking up splashed waste in the air.

[0034] Reference Figure 1 , Figure 2 and Figure 5 The base 1 has slide chambers 15 on both the top left and right sides. A second motor 25 is fixedly connected to the front side of the left slide chamber 15. A threaded rod 24 is fixedly connected to the output end of the second motor 25. The outer side of the threaded rod 24 is threadedly connected to the electric slide rod 3. The electric slide rod 3, which is threadedly connected to it, moves back and forth by being rotated by the second motor 25. Handles 8 are fixedly connected to the outer left and right sides of the base 1. Heat insulation sleeves 9 are fixedly connected to the outer side of the multiple handles 8. When the equipment needs to be moved to a different location after working, the equipment can be lifted by the handles 8. The heat insulation sleeves 9 can prevent the equipment from overheating and injuring the user. An electric slide rod 3 is slidably connected to the bottom inner side of the slide chamber 15. A connecting rod 14 is fixedly connected to the left side of the electric slide rod 3. A welding head 11 is fixedly connected to the other side of the connecting rod 14. The slide chamber 15 can make the electric slide rod 3 move stably, and the electric slide rod 3 itself can also make the welding head 11 on it slide left and right, increasing the working range. A welding nozzle 12 is fixedly connected to the bottom end of the welding head 11.

[0035] Reference Figure 2 , Figure 3 and Figure 5Inside the right-side slide 15, a guide rod 4 is fixedly connected. A limit tube 5 is fixedly connected to the outer front end of the guide rod 4. The limit tube 5 prevents damage to the second motor 25 when the electric slide rod 3 moves. A heating coil 210 is fixedly connected to the inner center of the outer casing 208. A protective wire ring 212 is provided on the outer side of the heating coil 210. The heating coil 210 dries the air drawn in by the collecting mechanism 2 during operation, thereby reducing humidity inside the welding point and minimizing the problem of rust inside the welding point. A control console 6 is fixedly connected to the front side of the base 1. A display 7 is located on the right side of console 6. Display 7 can better display the current specific parameters of the device and the commands being executed. Console 6 is electrically connected to electric slide bar 3, display 7, heating coil 210, first motor 16, welding head 11, second motor 25 and third motor 211. First motor 16, second motor 25 and third motor 211 are YVP160M-4 models, welding head 11 is 418T2 model, electric slide bar 3 is JC35DH model, and heating coil 210 is φ30x35220v model.

[0036] Working principle: First, the hydraulic rod 17 is activated, which drives the lifting rack 18 to move up and down, thus driving the gear 19 meshing with it to rotate. Since the gear 19 is fixedly connected to the telescopic bar 20, the telescopic bar 20 will rotate and drive itself to extend and retract, thereby driving the U-shaped block 21 and the clamping block 22 on it to move along the slide groove 10 to achieve the purpose of clamping. The first motor 16 is activated, which drives the turntable 13 on it to rotate, so that the material clamped on the turntable 13 can be adjusted at the angle. The second motor 25 is activated, which drives the threaded rod 24 to rotate, so that the electric slide bar 3 connected to it can move back and forth, enabling the welding head 11 on the electric slide bar 3 to perform welding work in different positions, thereby reducing the number of times the angle needs to be adjusted when loading and unloading materials, and avoiding the waste of resources caused by too many defective products due to easy deviation of the welding point.

[0037] The third motor 211 is started to drive the fan 209 to rotate, so that the airflow mixed with waste material in the process flows to the filter screen 207. When more waste material is blocked by the filter screen 207, the water level in the water box 201 will rise, which will drive the float 205 to move up and down. Therefore, the steering ball 203 is driven up and down by the rope 204, so the water plate 202 will rotate through the rotating rod 206, thereby realizing the problem of automatically adsorbing and collecting waste material and automatically discharging the accumulated waste material.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic welding device for metal materials, comprising a base (1), characterized in that: The base (1) has a clamping compartment (26) at its top. A clamping disc (23) is rotatably connected to the top inner side of the clamping compartment (26). Multiple sliding grooves (10) are equidistantly arranged around the top of the clamping disc (23). Clamping blocks (22) are slidably connected to the inner sides of the multiple sliding grooves (10). U-shaped blocks (21) are fixedly connected to the bottom of the multiple clamping blocks (22). Telescopic strips (20) are rotatably connected to the bottom inner sides of the multiple U-shaped blocks (21). A first gear is fixedly connected to the other end of the multiple telescopic strips (20). (19) A first motor (16) is fixedly connected to the bottom inner side of the clamping chamber (26). A turntable (13) is fixedly connected to the output end of the first motor (16). A hydraulic rod (17) is fixedly connected to the top of the turntable (13). A lifting rack (18) is fixedly connected to the outer side of the other end of the hydraulic rod (17). The lifting rack (18) meshes with the first gear (19). A collection mechanism (2) is provided on the rear top side of the base (1). The collection mechanism (2) is used to collect the waste generated by the machine.

2. The automatic welding equipment for metal materials according to claim 1, characterized in that: The collection mechanism (2) includes a water box (201), which is fixedly connected to the top rear side of the base (1). Rotating rods (206) are rotatably connected to the left and right sides inside the water box (201). A water plate (202) is rotatably connected to the outside of the rotating rods (206). A steering ball (203) is rotatably connected to the top right side of the water plate (202). A rope (204) is fixedly connected to the top of the steering ball (203). A float (205) is fixedly connected to the top end of the rope (204). A shell (208) is fixedly connected to the rear top of the water box (201). A filter screen (207) is fixedly connected to the front end of the inner side of the shell (208). A third motor (211) is fixedly connected to the rear side of the filter screen (207). A fan (209) is fixedly connected to the output end of the third motor (211).

3. The automatic welding equipment for metal materials according to claim 1, characterized in that: The base (1) has slide chambers (15) on both the left and right sides of the top. A second motor (25) is fixedly connected to the front side of the slide chamber (15) on the left side. A threaded rod (24) is fixedly connected to the output end of the second motor (25). The outer side of the threaded rod (24) is threadedly connected to the electric slide rod (3).

4. The automatic welding equipment for metal materials according to claim 1, characterized in that: The base (1) is fixedly connected to handles (8) on both the left and right sides, and heat insulation sleeves (9) are fixedly connected to the outside of the multiple handles (8).

5. The automatic welding equipment for metal materials according to claim 3, characterized in that: An electric slide rod (3) is slidably connected to the bottom inner side of the slide (15). A connecting rod (14) is fixedly connected to the left side of the electric slide rod (3). A welding head (11) is fixedly connected to the other side of the connecting rod (14). A welding nozzle (12) is fixedly connected to the bottom end of the welding head (11).

6. The automatic welding equipment for metal materials according to claim 3, characterized in that: A guide rod (4) is fixedly connected inside the slide (15) on the right side, and a limit tube (5) is fixedly connected to the outer front end of the guide rod (4).

7. The automatic welding equipment for metal materials according to claim 2, characterized in that: A heating coil (210) is fixedly connected to the inner center of the outer shell (208), and a protective wire ring (212) is provided on the outer side of the heating coil (210).

8. The automatic welding equipment for metal materials according to claim 1, characterized in that: A control console (6) is fixedly connected to the front side of the base (1), and a display (7) is provided on the right side of the control console (6). The control console (6) is electrically connected to the electric slide bar (3), the display (7), the heating coil (210), the first motor (16), the welding head (11), the second motor (25), and the third motor (211).

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