Bushing assembling equipment

By designing a bushing assembly equipment that includes a frame, an automatic feeding module, and a mold assembly module, and utilizing the precise mechanical movements of servos and cylinders and sensor detection, the problems of low bushing assembly efficiency and inaccurate installation in existing equipment are solved, and a highly efficient and accurate bushing assembly process is achieved.

CN223933019UActive Publication Date: 2026-02-24JIANGSU YIXIN AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202520399139.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2026-02-24
Estimated Expiration
2035-03-07

AI Technical Summary

Technical Problem

Existing bushing assembly equipment suffers from problems such as high injection mold temperature, inconvenient manual installation, long completion time for a single product, low efficiency, and inability to guarantee proper bushing installation.

Method used

A bushing assembly device was designed, comprising a frame, an automatic feeding module, a handling module, and a mold assembly module. The device utilizes servo motors and cylinders in the handling module to perform precise mechanical actions for accurate handling and assembly of the bushings, and sensors in the detection module ensure that the bushings are installed in place.

Benefits of technology

It improves the production efficiency and product quality of bushing assembly, ensures proper bushing installation, and reduces the complexity and time consumption of manual operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses lining assembling equipment. The lining assembling equipment comprises a rack, an automatic feeding module, a carrying module and a mold assembling module. The automatic feeding module is installed in the rack, the carrying module is installed on one side of the automatic feeding module, and the mold assembling module is installed on the lower portion of the interior of the carrying module. The carrying module comprises a carrying front-back servo for carrying bushings, through the arrangement of the carrying module, the carrying front-back servo, a carrying left-right servo, an assembling up-down air cylinder, an assembling clamping jaw air cylinder and an assembling air cylinder in the carrying module can be matched, and through precise mechanical action and servo control, the assembling efficiency is improved. Accurate carrying and assembling in the bush assembling process are achieved, the beneficial effects that the production efficiency and the product quality are improved are achieved, and through the arrangement of the detection module, it can be effectively guaranteed that the bush is installed in place through cooperation of the in-place detection air cylinder and the in-place detection sensor in the detection module.
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Description

Technical Field

[0001] This utility model relates to the field of bushing assembly technology, specifically a bushing assembly device. Background Technology

[0002] Bushings, also known as bushings or bushings, are commonly used in mechanical engineering to protect connectors, provide support, and reduce wear. Specialized assembly equipment exists for bushing assembly, which typically combines precision mechanical engineering, automation technology, and 3D modeling techniques to achieve an efficient and accurate assembly process.

[0003] While existing bushing assembly equipment has achieved automation to some extent and improved assembly efficiency, it still has some obvious drawbacks.

[0004] If the injection mold temperature is high, manual installation is inconvenient, and the completion time for a single product is long and the efficiency is low; it is impossible to guarantee that the bushing is installed in place or that the bushing is missing during the production process. Therefore, we need to propose a bushing assembly equipment. Utility Model Content

[0005] The purpose of this invention is to provide a bushing assembly device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A bushing assembly device includes a frame, an automatic feeding module, a handling module, and a mold assembly module;

[0008] The automatic feeding module is installed inside the frame, the conveying module is installed on one side of the automatic feeding module, and the mold assembly module is installed inside the lower part of the conveying module;

[0009] The transport module includes a front and rear transport servo for transporting the bushing. Two sets of left and right transport servos are slidably mounted on the moving end of the front and rear transport servos. Assembly cylinders are slidably mounted on the moving end of each of the two sets of left and right transport servos. Assembly gripper cylinders are fixedly mounted on the moving end of the assembly cylinders. Assembly cylinders for assembling the bushing are fixedly mounted on one side of the assembly gripper cylinders.

[0010] Preferably, the automatic feeding module includes a circular vibrator for feeding bushings, the circular vibrator being mounted on the surface of the frame, the discharge port of the circular vibrator being fixedly connected to a linear vibrator for conveying bushings, and the discharge port of the linear vibrator being equipped with a misalignment cylinder for receiving bushings, the misalignment cylinder being fixedly mounted on the surface of the frame via a bracket.

[0011] Preferably, a circular vibration material shortage sensor is fixedly installed above one side of the circular vibration via a bracket, a straight vibration full material sensor is installed at the end of the straight vibration near the circular vibration, and a positioning sensor is installed on the side of the straight vibration outlet of the misalignment cylinder.

[0012] Preferably, the frame is fixedly mounted with a circular vibration controller and a linear vibration controller on one side of the circular vibration.

[0013] Preferably, the mold assembly module includes a mounting frame, on the top of which an injection mold is placed, and a mold handling servo is fixedly mounted on the inner bottom of the mounting frame. A mold positioning cylinder is fixedly mounted on the surface of the moving end of the mold handling servo.

[0014] Preferably, an assembly completion indicator light is fixedly installed on one side of the mounting bracket, and an injection mold positioning sensor is fixedly installed on one end of the mounting bracket.

[0015] Preferably, one set of the left and right servo conveyors is slidably mounted on one side of the assembly upper and lower cylinders with a positioning detection module for detecting the bushing, and the other set of the left and right servo conveyors is slidably mounted on one side of the assembly upper and lower cylinders with a bushing presence or absence visual detector via a bracket. A defective removal cylinder is fixedly mounted below the side of the bushing presence or absence visual detector, and a defective vacuum suction device is fixedly mounted on one side of the piston end of the defective removal cylinder.

[0016] Preferably, the positioning detection module includes a positioning detection cylinder, which is fixedly installed on one of the moving ends of one of the left and right servo drives. A positioning detection sensor is fixedly installed at the bottom of the piston end of the positioning detection cylinder.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This utility model, through the setting of the handling module, can achieve accurate handling and assembly in the bushing assembly process by coordinating the front and rear handling servo, left and right handling servo, assembly upper and lower cylinders, assembly gripper cylinder and assembly cylinder in the handling module. It has the advantages of improving production efficiency and product quality through precise mechanical action and servo control.

[0019] 2. By setting up the detection module, the positioning detection cylinder and positioning detection sensor in the detection module can effectively ensure that the bushing is installed in place. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a schematic diagram of the structure of the top of the frame of this utility model;

[0022] Figure 3 This is a schematic diagram of the automatic feeding module of this utility model;

[0023] Figure 4 This is a schematic diagram of the handling module of this utility model;

[0024] Figure 5 This is a schematic diagram of the positioning detection module of this utility model;

[0025] Figure 6 This is a schematic diagram of the mold assembly module of this utility model;

[0026] Figure 7 This is a schematic diagram of the structure of the bushing of this utility model.

[0027] In the diagram: 1. Frame; 2. Automatic feeding module; 21. Circular vibration; 22. Circular vibration material shortage sensor; 23. Straight vibration full material sensor; 24. Straight vibration; 25. Position sensor; 26. Misalignment cylinder; 27. Circular vibration controller; 28. Straight vibration controller; 3. Handling module; 31. Handling forward and backward servo; 32. Handling left and right servo; 33. Assembly up and down cylinder; 34. Assembly gripper cylinder; 35. Assembly cylinder; 36. Bushing presence / absence visual detector; 37. Defect removal cylinder; 38. Defect vacuum suction; 4. Mold assembly module; 41. Mounting frame; 42. Injection mold; 43. Assembly completion indicator light; 44. Injection mold position sensor; 45. Injection mold handling servo; 46. Injection mold positioning cylinder; 5. Position detection module; 51. Position detection cylinder; 52. Position detection sensor. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1-7 This utility model provides a technical solution:

[0030] A bushing assembly device includes a frame 1, an automatic feeding module 2, a handling module 3, and a mold assembly module 4;

[0031] Automatic feeding module 2 is installed inside frame 1, conveying module 3 is installed on one side of automatic feeding module 2, and mold assembly module 4 is installed inside and below conveying module 3;

[0032] The transport module 3 includes a transport front and rear servo 31 for transporting the bushing. Two sets of transport left and right servos 32 are slidably installed on the moving end of the transport front and rear servo 31. Assembly up and down cylinders 33 are slidably installed on the moving end of each of the two sets of transport left and right servos 32. Assembly gripper cylinders 34 are fixedly installed on the moving end of the assembly up and down cylinders 33. Assembly cylinders 35 for assembling the bushing are fixedly installed on one side of the assembly gripper cylinders 34.

[0033] The automatic feeding module 2 includes a circular vibrator 21 for feeding bushings. The circular vibrator 21 is mounted on the surface of the frame 1. The outlet of the circular vibrator 21 is fixedly connected to a linear vibrator 24 for conveying bushings. The outlet of the linear vibrator 24 is equipped with a misalignment cylinder 26 for receiving bushings. The misalignment cylinder 26 is fixedly mounted on the surface of the frame 1 by a bracket.

[0034] A circular vibration material shortage sensor 22 is fixedly installed on one side of the circular vibration 21 via a bracket. A straight vibration full sensor 23 is installed on one end of the straight vibration 24 near the circular vibration 21. An offset cylinder 26 is located on one side of the discharge port of the straight vibration 24 and an in-position sensor 25 is installed thereon.

[0035] The frame 1 is fixedly mounted on one side of the circular vibrator 21 with a circular vibrator controller 27 and a linear vibrator controller 28.

[0036] The mold assembly module 4 includes a mounting frame 41, on the top of which an injection mold 42 is placed. A mold handling servo 45 is fixedly installed on the inner bottom of the mounting frame 41, and a mold positioning cylinder 46 is fixedly installed on the surface of the moving end of the mold handling servo 45.

[0037] An assembly completion indicator light 43 is fixedly installed on one side of the mounting bracket 41, and an injection mold positioning sensor 44 is fixedly installed on one end of the mounting bracket 41.

[0038] One set of left and right servo motors 32 is slidably installed on one side of the assembly upper and lower cylinders 33, and a positioning detection module 5 for detecting the bushing is installed. The other set of left and right servo motors 32 is slidably installed on one side of the assembly upper and lower cylinders 33 via a bracket, and a bushing presence or absence visual detector 36 is slidably installed. A defective removal cylinder 37 is fixedly installed below one side of the bushing presence or absence visual detector 36. A defective vacuum suction 38 is fixedly installed on one side of the piston end of the defective removal cylinder 37.

[0039] The positioning detection module 5 includes a positioning detection cylinder 51, which is fixedly installed on one of the moving ends of a set of left and right conveying servos 32. A positioning detection sensor 52 is fixedly installed at the bottom of the piston end of the positioning detection cylinder 51.

[0040] Working principle: When using this utility model, the bushing is manually poured into the circular vibrator 21. The circular vibrator 21 and the linear vibrator 24 are activated to send the bushing to the misalignment cylinder 26. The circular vibrator 21 has a material shortage sensor 22 to prompt the manual addition of material. The manual places the empty injection mold 42 into the equipment. The injection mold transport servo 45 sends the injection mold 42 to the bushing assembly position. The injection mold position sensor 44 detects whether the injection mold 42 is in place. When the assembly completion indicator 43 lights up, the injection mold 42 is in place. The transport forward and backward servo 31 moves, and the transport left and right servo 32 moves to the installation position. The assembly up and down cylinder 33 drives the assembly gripper cylinder 34 to descend. The bushing is clamped and taken out from the misalignment cylinder 26 in the automatic feeding module 2. The assembly cylinder 35 installs the bushing onto the injection mold 42. After the transport module 3 installs the bushing onto the injection mold 42, the position detection cylinder 51 drives the position detection sensor 52 to descend to detect whether the bushing is installed in place.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bushing assembly device, characterized in that, include: The machine frame (1), automatic feeding module (2), handling module (3) and mold assembly module (4); The automatic feeding module (2) is installed inside the frame (1), the conveying module (3) is installed on one side of the automatic feeding module (2), and the mold assembly module (4) is installed inside the conveying module (3) below; The transport module (3) includes a transport front and rear servo (31) for transporting the bushing. Two sets of transport left and right servos (32) are slidably installed on the moving end of the transport front and rear servo (31). An assembly up and down cylinder (33) is slidably installed on the moving end of each of the two sets of transport left and right servos (32). An assembly gripper cylinder (34) is fixedly installed on the moving end of the assembly up and down cylinder (33). An assembly cylinder (35) for assembling the bushing is fixedly installed on one side of the assembly gripper cylinder (34).

2. The bushing assembly equipment according to claim 1, characterized in that: The automatic feeding module (2) includes a circular vibrator (21) for feeding bushings. The circular vibrator (21) is mounted on the surface of the frame (1). The outlet of the circular vibrator (21) is fixedly connected to a straight vibrator (24) for conveying bushings. The outlet of the straight vibrator (24) is equipped with a misalignment cylinder (26) for receiving bushings. The misalignment cylinder (26) is fixedly mounted on the surface of the frame (1) by a bracket.

3. The bushing assembly equipment according to claim 2, characterized in that: A circular vibration material shortage sensor (22) is fixedly installed on one side of the circular vibration (21) by a bracket. A straight vibration full material sensor (23) is installed on one end of the straight vibration (24) near the circular vibration (21). A positioning sensor (25) is installed on one side of the discharge port of the straight vibration (24) of the misaligned cylinder (26).

4. The bushing assembly equipment according to claim 3, characterized in that: The frame (1) is fixedly mounted with a circular vibration controller (27) and a direct vibration controller (28) on one side of the circular vibration (21).

5. The bushing assembly equipment according to claim 1, characterized in that: The mold assembly module (4) includes a mounting frame (41), on the top of which an injection mold (42) is placed. A mold handling servo (45) is fixedly installed on the inner bottom of the mounting frame (41), and a mold positioning cylinder (46) is fixedly installed on the surface of the moving end of the mold handling servo (45).

6. The bushing assembly equipment according to claim 5, characterized in that: An assembly completion indicator light (43) is fixedly installed on one side of the mounting bracket (41), and an injection mold positioning sensor (44) is fixedly installed on one end of the mounting bracket (41).

7. The bushing assembly equipment according to claim 1, characterized in that: One set of the left and right transport servos (32) is slidably installed on one side of the assembly upper and lower cylinders (33) with a positioning detection module (5) for detecting the bushing. The other set of the left and right transport servos (32) is slidably installed on one side of the assembly upper and lower cylinders (33) with a bushing presence or absence visual detector (36) via a bracket. A defective removal cylinder (37) is fixedly installed below one side of the bushing presence or absence visual detector (36). A defective vacuum suction (38) is fixedly installed on one side of the piston end of the defective removal cylinder (37).

8. A bushing assembly device according to claim 7, characterized in that: The positioning detection module (5) includes a positioning detection cylinder (51), which is fixedly installed on one of the moving ends of one of the set of left and right conveying servos (32). A positioning detection sensor (52) is fixedly installed at the bottom of the piston end of the positioning detection cylinder (51).