Assembling device compatible with multiple products

By designing an assembly device compatible with multiple products, and utilizing components such as profile frames and guide bars to achieve automated conveying and assembly of iron sheets, the problem of time-consuming and labor-intensive manual assembly is solved, production efficiency is improved, and it is compatible with products of different specifications.

CN223933025UActive Publication Date: 2026-02-24SUZHOU GENERATION ELECTRIC MASCH CO LTD
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Patent Information

Application Number
CN202520503910.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-02-24
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

The current method of manually assembling iron sheets in the production process of busbar trunking is time-consuming and labor-intensive, making it difficult to meet market demand, resulting in low production efficiency and incompatibility with products of different specifications.

Method used

An assembly device compatible with multiple products was designed. It utilizes components such as profile frames, guide bars, motors, synchronous belts, and pusher plates to achieve automated conveying and assembly of iron sheets. The guide grooves, support wheels, and closing components ensure accurate assembly of the iron sheets.

Benefits of technology

It automates the sheet metal assembly process, reduces manual labor intensity, improves production efficiency, and is compatible with products of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembling device compatible with multiple products, which comprises a profile frame and is characterized in that a plurality of guide strips are arranged on the profile frame side by side, a material runner is formed between every two adjacent guide strips, a support component is arranged below the material runners, a motor is arranged on the profile frame at one end of each guide strip, and the motor is connected with the guide strips. The output end of the motor is provided with a moving plate through a synchronous belt, the moving plate is provided with a material pushing plate, the material pushing plate can move along the upper end face of the guide strip, and the synchronous belt is arranged in the length direction of the guide strip. Automation of the part assembling process is achieved, the labor intensity of workers is reduced, and the automatic part assembling device can be compatible with products of different specifications at the same time.
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Description

Technical Field

[0001] This utility model relates to the field of parts assembly technology, specifically an assembly device that is compatible with multiple products. Background Technology

[0002] In the production and processing of busbar trunking, a crucial step is the precise assembly of iron sheets of different specifications into plastic casings. Currently, this assembly is primarily done manually. In practice, workers need to spend a significant amount of time and energy to complete this task. Moreover, the repetitive nature of this manual assembly puts immense strain on workers' physical strength, resulting in very high labor intensity. Compared to modern production methods, manual assembly is relatively slow and cannot meet the growing market demand, leading to low overall production efficiency. Utility Model Content

[0003] To address the shortcomings of existing technologies, this application provides an assembly device compatible with multiple products, including a profile frame. Multiple guide bars are arranged side-by-side on the profile frame, and a material flow channel is formed between adjacent guide bars. A support assembly is disposed below the material flow channel. A motor is disposed on the profile frame at one end of each guide bar. A moving plate is disposed on the output end of the motor via a synchronous belt. A pusher plate is disposed on the moving plate and can move along the upper surface of the guide bar. The synchronous belt follows the length direction of the guide bar.

[0004] Furthermore, an mounting plate is provided along the length of the profile frame, a guide rail is provided on the mounting plate, the motor is mounted on the mounting plate, and the moving plate is connected to the guide rail.

[0005] Furthermore, the pusher plate is provided with a plurality of feeding claws at intervals, and the plurality of feeding claws are disposed in the plurality of material flow channels.

[0006] Furthermore, the support assembly includes several support wheels, and several mounting grooves are formed on the side walls of two adjacent guide bars. The support wheels are rotatably disposed in the mounting grooves and are spaced apart from each other.

[0007] Furthermore, the support assembly includes a support plate, which is laid below the guide strip. The support plate has multiple slots spaced apart, each corresponding to the length of the material flow channel, and the width of the slots is smaller than the width of the material flow channel.

[0008] Furthermore, the guide strip is provided with multiple guide wheels.

[0009] Furthermore, a positioning block is provided at the other end of the guide strip, baffles are provided on both sides of the positioning block, and multiple through grooves are opened at intervals on the positioning block. A slider is provided in the groove, a closing wheel is provided at one end of the slider, and a spring is provided between the other end of the slider and the baffle.

[0010] Furthermore, the closing wheels on two adjacent sets of positioning blocks are arranged opposite each other, and the distance between the closing wheels arranged opposite each other is less than the width of the material flow channel.

[0011] The advantages of this application are: the provided assembly device that is compatible with multiple products automates the product assembly process, reduces the intensity of manual labor, and is compatible with products of different specifications at the same time. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of one embodiment of the assembly apparatus compatible with multiple products according to this application;

[0013] Figure 2 for Figure 1 Schematic diagram of the connection structure of the pusher plate;

[0014] Figure 3 for Figure 1 Schematic diagram of the central taper component structure;

[0015] Figure 4 This is a schematic diagram of the support plate structure in another embodiment of this application.

[0016] The following are marked in the diagram: 10. Profile frame, 11. Guide bar, 111. Guide groove, 112. Guide wheel, 12. Material flow channel, 13. Support wheel, 14. Mounting plate, 141. Guide rail, 15. Drive motor, 16. Synchronous belt, 17. Moving plate, 18. Vertical plate, 19. Push plate, 20. Closing assembly, 21. Positioning block, 22. Baffle, 23. Slider, 24. Closing wheel, 25. Activity space, 26. Iron sheet, 27. Support plate, 271. Groove. Detailed Implementation

[0017] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0018] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0019] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0020] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0021] Furthermore, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0022] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments. Example 1

[0023] See Figures 1-3This embodiment provides an assembly device compatible with multiple products, including a profile frame 10, on which multiple guide bars 11 are arranged side by side, and a material flow channel 12 is formed between two adjacent guide bars 11 for the iron sheets to move through. The guide bars have a certain length, which is set according to actual needs, so that iron sheets of different lengths can be transported and assembled.

[0024] Since the material flow channel 12 is hollow, in this example, several mounting slots are opened on the side walls of two adjacent guide bars 11. Support wheels 13 are rotatably installed in the mounting slots. The support wheels 13 are vertically arranged and there is a gap between the two support wheels. On the same guide bar, the gap between two adjacent support wheels is sufficient to support the smallest iron sheet.

[0025] To move the iron sheet, a mounting plate 14 is installed on the profile frame 10 below the guide bar. The length of the mounting plate 14 is approximately the same as the length of the profile. A drive motor 15 is installed at one end of the mounting plate 14. A synchronous belt 16 is installed at the output end of the drive motor 15. The length of the synchronous belt 16 is approximately the same as the length of the mounting plate. A horizontally arranged moving plate 17 is connected to the synchronous belt 16. A guide rail 141 is installed on the mounting plate. The moving plate 17 is installed on the guide rail 141. Two vertical plates 18 are spaced apart on the moving plate 17. A pusher plate 19 is installed at the top of the vertical plate 18. The width of the pusher plate 19 can basically cover the width of multiple guide bars. The vertical plate 18 can pass between two of the material flow channels, that is, move along the interval between the two rows of support wheels 13.

[0026] Multiple material feeding claws 191 are provided at the front end of the pusher plate 19. The number of material feeding claws 191 is consistent with the number of material flow channels. This ensures that each material flow channel has a corresponding material feeding claw for operation. The material feeding claws 191 are located in the material flow channel and are used to push the iron sheet forward.

[0027] To position and guide the movement of the iron sheet, several guide grooves 111 are opened downward along the upper end of the guide strip 11. The two guide strips at the edge have only one row of guide grooves, while the guide strip in the middle has two rows of guide grooves. Guide wheels 112 (not all shown in the figure) are installed in the guide grooves 111. The guide wheels are horizontally arranged, and at least a portion of them are located in the material flow channel.

[0028] A closing assembly 20 is provided at the moving end of the guide bar 11 to tighten the iron sheet, thereby facilitating its assembly into the plastic. The closing assembly 20 includes a positioning block 21, with baffles 22 on both sides of the positioning block 21. Multiple through grooves are opened at intervals on the positioning block 21, and sliders 23 are provided in the grooves. A closing wheel 24 is provided at one end of the slider 23, and there is a movable space 25 between the other end of the slider and the baffle. A spring (not shown in the figure) is provided in the movable space 25. The closing wheels on two adjacent sets of positioning blocks are arranged opposite each other, and the distance between the oppositely arranged closing wheels is less than the width of the material flow channel, so as to facilitate the tightening of the iron sheet.

[0029] Working principle: The iron sheet 26 to be assembled is placed in each material flow channel 12. The drive motor 15 starts and drives the pusher plate 19 forward through the synchronous belt. The pusher plate 19 drives the feeding claw to push the iron sheet in each flow channel forward. When it moves to the end of the guide bar, the iron sheet is compressed by the closing wheel 24. The other side of the closing wheel is the fixed plastic. After the iron sheet is compressed, it is assembled into the plastic under the continued movement of the pusher plate. The assembly process is completed. After the pusher plate returns, the closing wheel is reset under the action of the spring. In this embodiment, 8 sets of material flow channels are set, so that the assembly of eight sets of iron sheets can be completed at the same time, which improves the assembly efficiency. Example 2

[0030] See Figure 4 This embodiment provides an assembly device compatible with multiple products. The main structure is the same as that of Embodiment 1. The difference is that in Embodiment 1, the sheet metal is supported by support wheels. In this embodiment, a support plate 27 is laid below the guide bar 11. The length of the support plate 27 is approximately the same as the length of the guide bar. Multiple slots 271 with the same length as the material flow channel are opened at intervals on the support plate 27. The position and number of the slots are the same as the material flow channel. The width of the slots is smaller than the width of the material flow channel. The end of the slot near the push plate is an open structure to facilitate the movement of the upright plate.

[0031] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An assembly device compatible with multiple products, comprising a profile frame, characterized in that: Multiple guide bars are arranged side by side on the profile frame, and a material flow channel is formed between two adjacent guide bars. A support assembly is arranged below the material flow channel. A motor is arranged on the profile frame at one end of the guide bar. A moving plate is arranged on the output end of the motor via a synchronous belt. A pusher plate is arranged on the moving plate. The pusher plate can move along the upper surface of the guide bar. The synchronous belt is arranged to follow the length direction of the guide bar.

2. The assembly device compatible with multiple products according to claim 1, characterized in that: An mounting plate is provided along the length of the profile frame, a guide rail is provided on the mounting plate, a motor is mounted on the mounting plate, and a moving plate is connected to the guide rail.

3. The assembly device compatible with multiple products according to claim 1, characterized in that: The pusher plate is provided with a plurality of material-pulling claws at intervals, and the plurality of material-pulling claws are arranged in a plurality of material flow channels.

4. The assembly device compatible with multiple products according to claim 1, characterized in that: The support assembly includes several support wheels, and several mounting grooves are formed on the side walls of two adjacent guide bars. The support wheels are rotatably disposed in the mounting grooves and are spaced apart from each other.

5. The assembly device compatible with multiple products according to claim 1, characterized in that: The support assembly includes a support plate, which is laid below the guide strip. Multiple slots with the same length as the material flow channel are opened at intervals on the support plate, and the width of the slots is smaller than the width of the material flow channel.

6. The assembly device compatible with multiple products according to claim 1, characterized in that: The guide bar is equipped with multiple guide wheels.

7. The assembly device compatible with multiple products according to claim 1, characterized in that: A positioning block is provided at the other end of the guide strip. Baffles are provided on both sides of the positioning block. Multiple through grooves are opened at intervals on the positioning block. A slider is provided in the groove. A closing wheel is provided at one end of the slider. A spring is provided between the other end of the slider and the baffle.

8. The assembly apparatus compatible with multiple products according to claim 7, characterized in that: The closing wheels on two adjacent sets of positioning blocks are arranged opposite each other, and the distance between the closing wheels arranged opposite each other is less than the width of the material flow channel.