Tool jig for oil cylinder machining
By designing a tooling fixture for hydraulic cylinder machining and using the coordinated movement of a collar and support rollers, the problems of inconvenient cylinder insertion and surface damage were solved, achieving stable clamping and protection of the cylinder.
Patent Information
- Application Number
- CN202423298612.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In the current technology for machining hydraulic cylinders, two workers are required to work together to suspend the cylinder barrel and insert it into the fixture, which is inconvenient and can easily damage the surface of the cylinder barrel.
A tooling fixture for machining hydraulic cylinders was designed, including a collar, cylinder barrel, positioning bolts, wheel frame and support rollers. The cylinder barrel is stably clamped by the coordinated movement of the positioning bolts and support rollers, thus avoiding surface damage.
This achieves stable insertion and clamping of the cylinder, reduces the difficulty of manual operation, and avoids damage to the cylinder surface.
Smart Images

Figure CN223933116U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hydraulic cylinder processing technology; specifically, this utility model relates to a tooling fixture for hydraulic cylinder processing. Background Technology
[0002] Hydraulic cylinders have wide applications in industrial automation, machine tools, and construction machinery. For example, in industrial automated production lines, hydraulic cylinders can efficiently and accurately complete a variety of actions; in machine tools, hydraulic cylinders are commonly used in the operation of CNC machine tools, lathes, milling machines, and other machine tools to improve processing efficiency and accuracy; in construction machinery, hydraulic cylinders are mainly used in the operation of construction machinery such as excavators, bulldozers, and road rollers to provide powerful thrust and pull forces.
[0003] In the current technology for processing hydraulic cylinders, the cylinder barrel must first be placed inside a circular fixture, and then the fixture is adjusted. During the placement of the cylinder barrel, in order to avoid the cylinder barrel surface scraping against the positioning bolts, two workers are required to lift the cylinder barrel and insert it into the fixture in a suspended state. This is inconvenient to operate and is prone to scraping the cylinder barrel surface. Utility Model Content
[0004] In view of this, the present invention provides a tooling fixture for machining hydraulic cylinders, thereby solving or at least alleviating the above-mentioned problems existing in the prior art.
[0005] To achieve the aforementioned objectives, this utility model provides a tooling fixture for machining hydraulic cylinders, comprising: a collar, a cylinder barrel, a positioning bolt, a wheel frame, and supporting rollers; a base is fixedly installed at the bottom end of the collar, the cylinder barrel can be inserted into the collar, the supporting rollers are slidably installed in the collar in the radial direction, multiple sets of supporting rollers are provided, each set of supporting rollers has two rollers, the wheel frame includes a bracket and a rotating frame, two rotating frames are provided, the two rotating frames are respectively rotatably installed at both ends of the wheel frame, the supporting rollers are disposed on the rotating frames, the positioning bolt is disposed on the wheel frame, and the positioning bolt is threadedly connected to the collar.
[0006] In the aforementioned tooling fixture for machining hydraulic cylinders, optionally, grooves are provided on both sides of the collar, and the two ends of the bracket are respectively inserted into the two grooves, with the outer wall of the bracket fitting against the inner wall of the groove, and the positioning bolt passing through the center of the bracket.
[0007] In the aforementioned tooling fixture for machining hydraulic cylinders, optionally, a limiting block is fixedly installed on the outer wall of the positioning bolt. Two limiting blocks are provided and distributed vertically. The bracket is disposed between the two limiting blocks. A spring is fixedly installed on the top surface of the bracket. A rotating ring is fixedly installed on the end of the spring away from the bracket. Both the spring and the rotating ring are sleeved on the outside of the positioning bolt.
[0008] In the aforementioned tooling fixture for machining hydraulic cylinders, optionally, a sleeve is fixedly installed at the top of the rotating frame, the sleeve passes through the end of the support and is rotatably installed at the end of the support, and L-shaped connecting rods are fixedly installed on the outer walls of both ends of the lower limiting block, with the end of the connecting rod away from the limiting block inserted into the sleeve.
[0009] In the aforementioned tooling fixture for machining hydraulic cylinders, optionally, the sleeve is provided with a threaded groove, and a sliding block is fixedly installed on the outer wall of the end of the connecting rod away from the limiting block, and the sliding block is slidably installed in the threaded groove.
[0010] In the aforementioned tooling fixture for machining hydraulic cylinders, optionally, both ends of the rotating frame are provided with sliding grooves, and an extension groove is connected to the opposite side of the sliding grooves. Both ends of the supporting rollers are fixedly mounted with rotating shafts, gears are fixedly mounted on the rotating shafts, and a connecting ring is sleeved on the outside of the rotating shafts.
[0011] In the aforementioned tooling fixture for machining hydraulic cylinders, optionally, the rotating shaft is slidably installed in the sliding groove, the connecting ring is slidably installed in the extension groove, a second spring is fixedly installed on the outer wall of the connecting ring, and the end of the second spring away from the connecting ring is fixedly installed on the inner wall of the extension groove.
[0012] In the aforementioned tooling fixture for machining hydraulic cylinders, optionally, toothed rings are fixedly installed inside both ends of the rotating frame, and the toothed rings can mesh with gears.
[0013] This utility model discloses a tooling fixture for machining hydraulic cylinders. It employs a wheel frame slidably mounted on a collar, which moves via a positioning bolt. The support roller is slidably mounted on a rotating frame. This design allows the positioning bolt to continue moving when the support roller contacts the cylinder, causing relative movement between the rotating frame and the support roller. This engages the gear ring with a gear, locking the support roller and ensuring stability when clamping the cylinder. Furthermore, the movement of the positioning bolt drives the connecting rod to insert into the sleeve, causing the sliding block to slide within the threaded groove. This rotation of the rotating frame and the support roller further enhances stability when clamping the cylinder. Attached Figure Description
[0014] The disclosure of this utility model will become more apparent with reference to the accompanying drawings. It should be understood that these drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings:
[0015] Figure 1 This is a schematic diagram of the structure of this utility model.
[0016] Figure 2This is a schematic diagram of the connection structure of the bracket of this utility model.
[0017] Figure 3 This is a schematic diagram of the connection structure of the rotating frame of this utility model.
[0018] Figure 4 This is a schematic diagram of the supporting roller of this utility model.
[0019] Reference numerals in the attached diagram: 1-Collar; 1.1-Base; 1.2-Groove; 2-Cylinder; 3-Positioning bolt; 3.1-Limiting block; 3.2-Spring 1; 3.3-Rotating ring; 3.4-Connecting rod; 3.5-Sliding block; 4-Wheel frame; 4.1-Bracket; 4.2-Rotating frame; 4.3-Sleeve; 4.4-Threaded groove; 4.5-Sliding groove; 4.6-Extension groove; 4.7-Gear ring; 5-Support roller; 5.1-Rotating shaft; 5.2-Gear; 5.3-Connecting ring; 5.4-Spring 2. Detailed Implementation
[0020] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0021] like Figures 1 to 4 As shown, a typical embodiment of this utility model provides a tooling fixture for machining hydraulic cylinders, including: a collar 1, a cylinder barrel 2, a positioning bolt 3, a wheel frame 4, and a support roller 5; a base 1.1 is fixedly installed at the bottom end of the collar 1, the cylinder barrel 2 can be inserted into the collar 1, the support roller 5 is slidably installed in the collar 1 in the radial direction, and multiple sets of support rollers 5 are provided, each set of support rollers 5 has two, the wheel frame 4 includes a bracket 4.1 and a rotating frame 4.2, there are two rotating frames 4.2, the two rotating frames 4.2 are respectively rotatably installed at both ends of the wheel frame 4, the support roller 5 is set on the rotating frame 4.2, the positioning bolt 3 is set on the wheel frame 4, and the positioning bolt 3 is threadedly connected to the collar 1.
[0022] When machining the hydraulic cylinder, rotate the positioning bolt 3 to move the support roller 5 away from the center of the collar 1, insert the cylinder 2 into the collar 1, and make the bottom outer wall of the cylinder 2 contact the support roller 5. Push the cylinder 2 into the collar 1. At this time, the support roller 5 rotates, which makes it easier for the cylinder 2 to be inserted into the collar 1 more stably, so that the cylinder 2 can be stably installed in the collar 1. After the cylinder 2 is stably placed, rotate the positioning bolt 3 in the opposite direction, so that the positioning bolt 3 drives the wheel frame 4 to move towards the cylinder 2, so that the rotating frame 4.2 rotates, and the support roller 5 is locked, so that the cylinder 2 is stably clamped in the collar 1.
[0023] The collar 1 has grooves 1.2 on both sides. The two ends of the bracket 4.1 are inserted into the two grooves 1.2 respectively. The outer wall of the bracket 4.1 fits against the inner wall of the groove 1.2. The positioning bolt 3 passes through the center of the bracket 4.1.
[0024] When the bracket 4.1 is inserted into the groove 1.2, it can move stably towards the cylinder 2.
[0025] A limiting block 3.1 is fixedly installed on the outer wall of the positioning bolt 3. There are two limiting blocks 3.1, which are distributed vertically. The bracket 4.1 is set between the two limiting blocks 3.1. A spring 3.2 is fixedly installed on the top surface of the bracket 4.1. A rotating ring 3.3 is fixedly installed on the end of the spring 3.2 away from the bracket 4.1. Both the spring 3.2 and the rotating ring 3.3 are sleeved on the outside of the positioning bolt 3.
[0026] When the positioning bolt 3 moves, it can drive the limiting block 3.1 to move, so that the upper limiting block 3.1 drives the rotating ring 3.3 to move. When the rotating ring 3.3 moves, it can drive the bracket 4.1 to move. When the bracket 4.1 is limited by the cylinder 2 and cannot move, the positioning bolt 3 can continue to move, so that the spring 3.2 is compressed, so that the positioning bolt 3 can continue to move.
[0027] A sleeve 4.3 is fixedly installed at the top of the rotating frame 4.2. The sleeve 4.3 passes through the end of the bracket 4.1 and is rotatably installed at the end of the bracket 4.1. L-shaped connecting rods 3.4 are fixedly installed on the outer walls of both ends of the lower limiting block 3.1. The end of the connecting rod 3.4 away from the limiting block 3.1 is inserted into the sleeve 4.3.
[0028] When the positioning bolt 3 moves, it can drive the connecting rod 3.4 to move towards the sleeve 4.3.
[0029] The sleeve 4.3 has a threaded groove 4.4, and a sliding block 3.5 is fixedly installed on the outer wall of the end of the connecting rod 3.4 away from the limiting block 3.1. The sliding block 3.5 is slidably installed in the threaded groove 4.4.
[0030] When the bracket 4.1 can no longer move, the positioning bolt 3 continues to move, and the bracket 4.1 slides on the positioning bolt 3. At this time, the sleeve 4.3 can no longer move. When the limit block 3.1 moves, it drives the connecting rod 3.4 to insert into the sleeve 4.3. At this time, the sliding block 3.5 slides inside the threaded groove 4.4, causing the sleeve 4.3 to rotate and drive the rotating frame 4.2 to rotate, so that the support roller 5 can rotate and stably clamp the cylinder 2.
[0031] Both ends of the rotating frame 4.2 are provided with sliding grooves 4.5, and the opposite side of the sliding grooves 4.5 is connected with an extension groove 4.6. Both ends of the supporting roller 5 are fixedly installed with rotating shafts 5.1, gears 5.2 are fixedly installed on the rotating shafts 5.1, and a connecting ring 5.3 is sleeved on the outside of the rotating shafts 5.1.
[0032] When the support roller 5 moves relative to the rotating frame 4.2, the rotating shaft 5.1 can slide within the sliding groove 4.5, and the connecting ring 5.3 slides within the extension groove 4.6. When the rotating shaft 5.1 slides to the end of the sliding groove 4.5, it can lock the support roller 5. This makes the support roller 5 more stable when clamping the cylinder 2.
[0033] The rotating shaft 5.1 is slidably installed in the sliding groove 4.5, the connecting ring 5.3 is slidably installed in the extension groove 4.6, and the outer wall of the connecting ring 5.3 is fixedly installed with a spring 5.4. The end of the spring 5.4 away from the connecting ring 5.3 is fixedly installed on the inner wall of the extension groove 4.6.
[0034] When the rotating shaft 5.1 slides to the end of the sliding groove 4.5, it will compress the spring 5.4, so that the support roller 5 can move relative to the rotating frame 4.2.
[0035] Gear rings 4.7 are fixedly installed inside both ends of the rotating frame 4.2, and the gear rings 4.7 can mesh with the gear 5.2.
[0036] When the rotating shaft 5.1 slides to the end of the sliding groove 4.5, the gear 5.2 meshes with the gear ring 4.7, so that the support roller 5 can be locked when it moves relative to the rotating frame 4.2 and cannot rotate, making the support roller 5 more stable when clamping the cylinder 2.
[0037] The technical scope of this utility model is not limited to the contents of the above description. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the scope of this utility model.
Claims
1. A tooling fixture for machining hydraulic cylinders, characterized in that, include: The collar (1), cylinder (2), positioning bolt (3), wheel frame (4), and support roller (5); The bottom end of the collar (1) is fixedly installed with a base (1.1). The cylinder (2) can be inserted into the collar (1). The support roller (5) is slidably installed in the collar (1) in the radial direction. The support roller (5) is provided in multiple sets, and each set of the support roller (5) is provided with two. The wheel frame (4) includes a bracket (4.1) and a rotating frame (4.2). There are two rotating frames (4.2). The two rotating frames (4.2) are respectively rotatably installed at both ends of the wheel frame (4). The support roller (5) is set on the rotating frame (4.2). The positioning bolt (3) is set on the wheel frame (4). The positioning bolt (3) is threadedly connected to the collar (1).
2. The tooling fixture for machining hydraulic cylinders as described in claim 1, characterized in that, The collar (1) has grooves (1.2) on both sides. The two ends of the bracket (4.1) are respectively inserted into the two grooves (1.2). The outer wall of the bracket (4.1) fits against the inner wall of the groove (1.2). The positioning bolt (3) passes through the center of the bracket (4.1).
3. The tooling fixture for machining hydraulic cylinders as described in claim 2, characterized in that, The positioning bolt (3) has a limiting block (3.1) fixedly installed on its outer wall. There are two limiting blocks (3.1) and they are arranged vertically. The bracket (4.1) is arranged between the two limiting blocks (3.1). A spring (3.2) is fixedly installed on the top surface of the bracket (4.1). A rotating ring (3.3) is fixedly installed on the end of the spring (3.2) away from the bracket (4.1). The spring (3.2) and the rotating ring (3.3) are both sleeved on the outside of the positioning bolt (3).
4. The tooling fixture for machining hydraulic cylinders as described in claim 3, characterized in that, A sleeve (4.3) is fixedly installed at the top of the rotating frame (4.2). The sleeve (4.3) passes through the end of the bracket (4.1) and is rotatably installed at the end of the bracket (4.1). L-shaped connecting rods (3.4) are fixedly installed on the outer walls of both ends of the lower limiting block (3.1). The end of the connecting rod (3.4) away from the limiting block (3.1) is inserted into the sleeve (4.3).
5. The tooling fixture for machining hydraulic cylinders as described in claim 4, characterized in that, The sleeve (4.3) has a threaded groove (4.4), and a sliding block (3.5) is fixedly installed on the outer wall of the end of the connecting rod (3.4) away from the limiting block (3.1). The sliding block (3.5) is slidably installed in the threaded groove (4.4).
6. The tooling fixture for machining hydraulic cylinders as described in claim 1, characterized in that, The rotating frame (4.2) has sliding grooves (4.5) at both ends, and an extension groove (4.6) is connected to the opposite side of the sliding groove (4.5). The supporting roller (5) has a rotating shaft (5.1) fixedly installed at both ends, and a gear (5.2) is fixedly installed on the rotating shaft (5.1). A connecting ring (5.3) is sleeved on the outside of the rotating shaft (5.1).
7. The tooling fixture for machining hydraulic cylinders as described in claim 6, characterized in that, The rotating shaft (5.1) is slidably installed in the sliding groove (4.5), the connecting ring (5.3) is slidably installed in the extension groove (4.6), and a second spring (5.4) is fixedly installed on the outer wall of the connecting ring (5.3). The end of the second spring (5.4) away from the connecting ring (5.3) is fixedly installed on the inner wall of the extension groove (4.6).
8. The tooling fixture for machining hydraulic cylinders as described in claim 6, characterized in that, Both ends of the rotating frame (4.2) are fixedly installed with toothed rings (4.7), which can mesh with gears (5.2).