Engine cover plate producing and machining equipment with excess material recycling function

Abstract

The utility model discloses engine cover plate producing and processing equipment with an excess material recycling function, which comprises a cover plate processing and processing equipment body, and is characterized in that an excess material recycling and pushing box is transversely erected in the cover plate processing and processing equipment body, and a movable groove frame is embedded in one side of the excess material recycling and pushing box; one end of the movable groove frame is fixedly connected with a servo motor, the output end of the servo motor is provided with a rotating screw, the outer side of the rotating screw is in threaded connection with a movable sliding block, one end of the movable sliding block is fixedly connected with an extending side plate, one end of the extending side plate is fixedly connected with a transverse sweeping plate, the bottom end of the transverse sweeping plate is evenly and fixedly connected with a plurality of sets of spaced push blocks, and sweeping brushes are arranged between the multiple sets of spaced push blocks; the servo motor drives the rotating screw rod to rotate to drive the movable sliding block to horizontally and stably move in the direction of the movable groove frame, the extending side plate connected with the movable sliding block drives the transverse sweeping plate, the interval pushing blocks at the bottom end and the sweeping brush to push and sweep remaining materials after cutting or stamping is completed, and the stamping structure is kept clean.

Description

Technical Field

[0001] This utility model relates to the technical field of cover plate processing equipment, specifically an engine cover plate production and processing equipment with a waste material recycling function. Background Technology

[0002] Engine cover is an important component in automobile manufacturing. Its production process requires precise control and high-quality standards. The production process requires a series of specialized equipment and processes to ensure the quality, strength, and appearance requirements of the cover. The main equipment is stamping and cutting equipment. In the stamping process, the raw material needs to be processed into the required cover shape through operations such as punching, stretching, and bending. In the punching process, in order to obtain the outline of the cover, the excess part of the sheet material is punched off. This punched-off part is the waste material.

[0003] A utility model patent with publication number CN218283353U discloses a cover plate production equipment, including a stamping platform. A stamping mechanism is fixedly installed on the top of the stamping platform, and a mold-lifting mechanism is provided inside the stamping platform. The stamping mechanism and the mold-lifting mechanism are correspondingly arranged. The stamping mechanism includes a drive assembly fixedly installed on the top of the stamping platform, and a stamping assembly and a lower ejector assembly are fixedly installed on the bottom of the drive assembly. The stamping assembly and the lower ejector assembly are respectively correspondingly arranged with the mold-lifting mechanism. The mold-lifting mechanism includes a mold cavity formed on the top surface of the stamping platform, and a mold-lifting assembly is provided at the bottom of the mold cavity. The mold cavity corresponds to the stamping assembly. The design includes corresponding mold-lifting components and lower ejector components. This patent makes mold demolding easier, reduces adhesion between the cover plate and the mold, reduces deformation caused by mold adhesion, makes the production line more streamlined, and improves the production efficiency of the cover plate. However, the cover plate production equipment still has shortcomings: it mainly uses stamping to cut off the excess part of the whole plate to form a cover plate shape that meets the specifications. During the stamping and cutting process, some debris may be generated. The equipment as a whole does not have an effective residual material recovery structure, which results in the residual material or debris on the edge or in the mold cavity not being effectively cleaned, affecting the production of the next set of cover plates and the quality of the products. Utility Model Content

[0004] The purpose of this utility model is to provide an engine cover production and processing equipment with a waste material recycling function. This equipment mainly uses stamping to cut off the excess part of the whole plate to form a cover shape that meets the specifications. However, some debris may be generated during the stamping and cutting process. The equipment as a whole does not have an effective waste material recycling structure, which leads to the waste material or debris in the edge or mold cavity not being effectively cleaned, affecting the production of the next set of cover plates and the quality of the products.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an engine cover plate production and processing equipment with residual material recycling function, comprising: a cover plate processing and production equipment body, characterized in that a residual material recycling push box is horizontally mounted inside the cover plate processing and production equipment body, an upper material conveyor belt assembly and an lower material conveyor belt assembly are arranged on one side of the residual material recycling push box in a perpendicular and parallel state, and a robotic arm drive box is arranged on one side of the upper material conveyor belt assembly;

[0006] The top and bottom surfaces of the waste material recycling push box are provided with upper mold through slots and lower mold through slots, respectively. A movable slot frame is embedded on one side of the waste material recycling push box. A servo motor is fixedly connected to one end of the movable slot frame. A rotating screw is provided at the output end of the servo motor. A movable slider is screwed to the outside of the rotating screw. An extension side plate is fixedly connected to one end of the movable slider. A horizontal sweeping plate is fixedly connected to one end of the extension side plate. Several sets of spaced push blocks are evenly fixed to the bottom end of the horizontal sweeping plate. A cleaning brush is provided between the several sets of spaced push blocks.

[0007] As a further embodiment of this utility model: the upper and lower die slots in the waste material recycling and pushing box are adapted to the specifications of the punch and die in the body of the cover plate processing and production equipment, and the movable slider is located inside the movable slot frame and is sleeved and screwed to the outside of the rotating screw.

[0008] As a further embodiment of this utility model: a waste material recycling collection box is connected to one end of the bottom surface of the waste material recycling push box, a horizontal partition is fixedly connected to one end of the inside of the waste material recycling collection box, a block frame is mounted on the top of the horizontal partition, a screen is provided on the bottom surface of the block frame, a crushed material frame is provided at the bottom of the horizontal partition, and a waste material box door is hinged to one end of the waste material recycling collection box.

[0009] As a further embodiment of this utility model: a suction pump is installed on the top surface of the end of the waste material recycling push box, a suction pipe is connected through the input end of the suction pump, a suction head is connected through the end of the suction pipe, an arched frame rod is fixedly connected to the top of the suction head, a limiting block is fixedly sleeved on one end of the arched frame rod, a pipe groove and two sets of horizontal grooves are opened parallel through one end of the top surface of the waste material recycling push box, and a chip collection box is slidably connected inside the suction pump.

[0010] As a further embodiment of this utility model: the suction head is mounted in the waste material recycling and pushing box through two sets of horizontal grooves via an arc-shaped frame rod; two sets of limiting blocks are provided, symmetrically fixed at both ends of the arc-shaped frame rod; and the pipe groove allows the suction pipe to pass through and move flexibly horizontally.

[0011] As a further improvement of this utility model: a feed inlet is provided on one side of the waste material recycling push box, a sliding door is slidably connected to the outside of the feed inlet, and a push box door is hinged to one end of the waste material recycling push box.

[0012] As a further improvement of this utility model: the output end of the robotic arm drive box is provided with a clamping robot, which clamps materials for loading and unloading.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. In this utility model, the servo motor drives the rotating screw to rotate and drive the moving slider to move horizontally and stably in the direction of the moving slot frame. This causes the extended side plate connected to it to drive the horizontal sweeping plate and the spaced push block and cleaning brush at the bottom to push and clean the leftover material after cutting or stamping. The leftover material is pushed to the next collection stage. The structure can reciprocate stably and smoothly to push and clean the leftover material.

[0015] 2. In this utility model, the residual material pushed to the residual material recycling collection box first falls into the block material frame. The screen on the bottom of the block material frame screens out the debris in the residual material and makes it fall into the debris frame for collection. The classified collection structure makes it easy to pre-screen the residual material according to its shape so that it can be recycled and reused according to its shape and needs in the future.

[0016] 3. In this utility model, the suction head, which is connected to the suction pump and the suction pipe, is driven by the bow-shaped frame rod to drive the limiting block through two sets of horizontal grooves and is suspended inside the residual material recycling and pushing box. It can move smoothly in the direction of the horizontal groove to approach the concave mold to suck up the debris in the groove, so as to avoid the residual material in the groove from affecting the next set of cutting or stamping operations. The movable suction structure makes it easy to store the suction head when pushing large pieces of material, and then move it out to perform the debris suction operation after pushing is completed. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of an engine cover plate production and processing equipment with residual material recycling function as described in this utility model;

[0018] Figure 2 This is a schematic diagram of the hydraulic telescopic component in an engine cover plate production and processing equipment with residual material recycling function as described in this utility model;

[0019] Figure 3 This is a schematic diagram of the main body of the engine cover plate processing equipment with residual material recycling function described in this utility model;

[0020] Figure 4 This is a schematic diagram of the residual material recycling push box in the engine cover plate production and processing equipment with residual material recycling function described in this utility model;

[0021] Figure 5This is a schematic diagram of the residual material collection box in the engine cover plate production and processing equipment with residual material recycling function described in this utility model;

[0022] Figure 6 This is a schematic diagram of the horizontal groove in the engine cover plate production and processing equipment with residual material recycling function described in this utility model;

[0023] Figure 7 This is a schematic diagram of the suction pump in the engine cover plate production and processing equipment with residual material recovery function described in this utility model.

[0024] In the diagram: 1. Body of the cover plate processing equipment; 101. Hydraulic telescopic component; 102. Punch; 103. Die; 2. Waste material recycling and pushing box; 201. Upper die slot; 202. Lower die slot; 203. Moving slot frame; 204. Servo motor; 205. Rotating screw; 206. Moving slider; 207. Extending side plate; 208. Horizontal sweeping plate; 209. Interval push block; 210. Cleaning brush; 211. Waste material recycling and collection box; 212. Horizontal partition; 21 3. Block material frame; 214. Screen; 215. Crushed material frame; 216. Waste material box door; 217. Suction pump; 218. Suction pipe; 219. Suction head; 220. Bow-shaped frame rod; 221. Limiting block; 222. Horizontal groove; 223. Pipe fitting groove; 224. Chip collection box; 225. Feed inlet; 226. Sliding door; 227. Push box door; 3. Loading belt conveyor assembly; 4. Unloading belt conveyor assembly; 5. Robotic arm drive box; 501. Clamping robot. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will be described below based on its overall structure.

[0027] Reference Figures 1 to 7 In this embodiment of the utility model, an engine cover plate production and processing equipment with residual material recycling function includes: a cover plate processing production equipment body 1, characterized in that a residual material recycling push box 2 is horizontally mounted inside the cover plate processing production equipment body 1, and a feeding belt conveyor component 3 and a discharging belt conveyor component 4 are arranged on one side of the residual material recycling push box 2 in a state of perpendicularity and parallelity with it, and a robotic arm drive box 5 is arranged on one side of the feeding belt conveyor component 3.

[0028] The top and bottom surfaces of the waste material recycling push box 2 are provided with an upper mold through slot 201 and a lower mold through slot 202, respectively. A movable slot frame 203 is embedded on one side of the waste material recycling push box 2. A servo motor 204 is fixedly connected to one end of the movable slot frame 203. A rotating screw 205 is provided at the output end of the servo motor 204. A movable slider 206 is screwed to the outside of the rotating screw 205. An extension side plate 207 is fixedly connected to one end of the movable slider 206. A horizontal sweeping plate 208 is fixedly connected to one end of the extension side plate 207. Several sets of spaced push blocks 209 are evenly fixed to the bottom end of the horizontal sweeping plate 208. A cleaning brush 210 is provided between the several sets of spaced push blocks 209.

[0029] Reference Figure 4 The upper mold through slot 201 and lower mold through slot 202 in the residual material recycling push box 2 are compatible with the specifications of the punch 102 and die 103 in the cover plate processing production equipment body 1. The movable slider 206 is located inside the movable slot frame 203 and is sleeved and screwed to the outside of the rotating screw 205.

[0030] The above scheme is adopted: the upper mold through slot 201 and lower mold through slot 202 in the waste material recycling push box 2 are adapted to the specifications of the punch 102 and die 103 in the cover plate processing production equipment body 1, so that the waste material recycling push box 2 is positioned inside the cover plate processing production equipment body 1. The servo motor 204 drives the rotating screw 205 to rotate, which drives the moving slider 206 to move horizontally and stably in the direction of the moving slot frame 203. This causes the extended side plate 207 connected to it to drive the horizontal sweeping plate 208 and the bottom spacer push block 209 and cleaning brush 210 to push and clean the waste material after cutting or stamping, and push the waste material to the next collection stage. The structure can reciprocate stably and smoothly to carry out waste material pushing and cleaning operations.

[0031] Reference Figure 5 and Figure 6 The bottom of the waste material recycling push box 2 is connected to a waste material recycling collection box 211. A horizontal partition 212 is fixedly connected to one end of the inside of the waste material recycling collection box 211. A block frame 213 is mounted on the top of the horizontal partition 212. A screen 214 is installed on the bottom of the inside of the block frame 213. A crushed material frame 215 is installed at the bottom of the horizontal partition 212. A waste material box door 216 is hinged to one end of the waste material recycling collection box 211.

[0032] Using the above scheme: the residual material pushed to the residual material recycling collection box 211 first falls into the block material frame 213. The screen 214 on the bottom of the block material frame 213 screens out the debris in the residual material and makes it fall into the debris frame 215 for collection. The classified collection structure makes it easy to pre-screen the residual material according to its shape so that it can be recycled and reused in the future according to its shape and needs.

[0033] Reference Figure 6 and Figure 7 A suction pump 217 is installed on the top surface of the end of the waste material recycling push box 2. A suction pipe 218 is connected through the input end of the suction pump 217. A suction head 219 is connected through the end of the suction pipe 218. An arched frame rod 220 is fixedly connected to the top of the suction head 219. A limiting block 221 is fixedly sleeved on one end of the arched frame rod 220. A pipe groove 223 and two sets of horizontal grooves 222 are opened parallel through one end of the top surface of the waste material recycling push box 2. A chip collection box 224 is slidably connected inside the suction pump 217. The suction head 219 is mounted in the waste material recycling push box 2 through the arched frame rod 220 and the two sets of horizontal grooves 222. Two sets of limiting blocks 221 are provided and are symmetrically fixed at both ends of the arched frame rod 220. The pipe groove 223 allows the suction pipe 218 to pass through and move flexibly horizontally.

[0034] The above scheme is adopted: the suction head 219, which is connected to the suction pump 217 and the suction pipe 218, drives the limiting block 221 through the bow-shaped frame rod 220 to pass through the two sets of horizontal grooves 222 and is suspended inside the waste material recycling and pushing box 2. It can move smoothly in the direction of the horizontal groove 222 to approach the die 103 to suck up the debris in the groove, so as to avoid the waste material in the groove from affecting the next set of cutting or stamping operations. The movable suction structure makes it easy to store the suction head 219 when pushing large pieces of material, and then move it out for debris suction operation after pushing is completed. The suction pump 217, suction pipe 218, suction head 219 and debris collection box 224 all adopt the currently developed and mature vacuum cleaner structure technology.

[0035] Reference Figure 1 and Figure 5 The waste material recycling push box 2 has a feed inlet 225 on one side, and a sliding door 226 is slidably connected to the outside of the feed inlet 225. The waste material recycling push box 2 has a push box door 227 hinged to one end. The output end of the robotic arm drive box 5 is equipped with a clamping robot 501, which clamps the material for loading and unloading.

[0036] Using the above scheme: the raw material for the cover plate production is transported to the feed port 225 via the feeding belt conveyor 3. The robotic arm drive box 5 drives the clamping robot 501 to clamp the raw material and feed it through the feed port 225 between the punch 102 and the die 103 for stamping and cutting operations. The sliding door 226 adopts the currently mature electric drive structure and works with the clamping robot 501 to perform feeding and picking operations. After the processed material is taken out, it is placed on the unloading belt conveyor 4 and unloaded in the opposite direction.

[0037] The working principle of this utility model is as follows: In use, the upper mold through slot 201 and lower mold through slot 202 in the waste material recycling push box 2 are adapted to the specifications of the punch 102 and die 103 in the cover plate processing production equipment body 1, so that the waste material recycling push box 2 is positioned and inserted into the cover plate processing production equipment body 1. The servo motor 204 drives the rotating screw 205 to rotate, which drives the moving slider 206 to move horizontally and stably in the direction of the moving slot frame 203, so that the extended side plate 207 connected thereto drives the sweeping plate 208 and the bottom The end-mounted pusher block 209 and cleaning brush 210 push and clean the leftover material after cutting or stamping, pushing the leftover material to the next collection stage. The structure can reciprocate stably and smoothly to push and clean the leftover material. The leftover material pushed to the leftover material recycling collection box 211 first falls into the block frame 213. The screen 214 on the bottom surface of the block frame 213 screens out the debris in the leftover material, which falls into the debris frame 215 for collection. The classified collection structure facilitates the preliminary screening of the leftover material according to its shape, so as to facilitate subsequent... Continuing to be recycled and reused according to shape and needs, the suction head 219, connected to the suction pump 217 and suction pipe 218, is driven by the bow-shaped frame rod 220 to drive the limiting block 221 through two sets of horizontal grooves 222 and is suspended inside the waste material recycling and pushing box 2. It can move smoothly in the direction of the horizontal grooves 222 to approach the die 103 to suck up the debris in the groove, avoiding the waste in the groove from affecting the next set of cutting or stamping operations. The movable suction structure makes it easy to store the suction head 219 when pushing large pieces of material. After the push is completed, the material is removed for debris suction. The raw material for the cover plate production is transported to the feed port 225 via the feeding belt conveyor 3. The robotic arm drive box 5 drives the clamping robot 501 to clamp the raw material and feed it through the feed port 225 between the punch 102 and the die 103 for stamping and cutting. The sliding door 226 is an electrically driven structure that works with the clamping robot 501 to perform feeding and picking operations. After the processed material is taken out, it is placed on the unloading belt conveyor 4 and unloaded in the opposite direction.

[0038] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An engine cover plate manufacturing and processing equipment with a waste material recycling function, comprising: The cover plate processing production equipment body (1) is characterized in that a residual material recycling and pushing box (2) is horizontally mounted inside the cover plate processing production equipment body (1), and a feeding belt conveyor assembly (3) and a discharging belt conveyor assembly (4) are arranged on one side of the residual material recycling and pushing box (2) in a state of perpendicularity and parallelity with it. A robotic arm drive box (5) is arranged on one side of the feeding belt conveyor assembly (3). The top and bottom surfaces of the waste material recycling push box (2) are provided with an upper mold through slot (201) and a lower mold through slot (202). A movable slot frame (203) is embedded on one side of the waste material recycling push box (2). A servo motor (204) is fixedly connected to one end of the movable slot frame (203). A rotating screw (205) is provided at the output end of the servo motor (204). A movable slider (206) is screwed to the outside of the rotating screw (205). An extension side plate (207) is fixedly connected to one end of the movable slider (206). A horizontal sweeping plate (208) is fixedly connected to one end of the extension side plate (207). Several sets of spaced push blocks (209) are evenly fixed to the bottom end of the horizontal sweeping plate (208). A cleaning brush (210) is provided between the several sets of spaced push blocks (209).

2. The engine cover plate production and processing equipment with waste material recycling function according to claim 1, characterized in that, The upper mold through slot (201) and lower mold through slot (202) in the residual material recycling push box (2) are compatible with the specifications of the punch (102) and die (103) in the cover plate processing production equipment body (1). The movable slider (206) is located inside the movable slot frame (203) and is sleeved and screwed to the outside of the rotating screw (205).

3. The engine cover plate production and processing equipment with waste material recycling function according to claim 1, characterized in that, The bottom of the waste material recycling push box (2) is connected to a waste material recycling collection box (211). A horizontal partition (212) is fixedly connected to one end of the inside of the waste material recycling collection box (211). A block frame (213) is mounted on the top of the horizontal partition (212). A screen (214) is provided on the bottom surface of the inside of the block frame (213). A crushed material frame (215) is provided at the bottom of the horizontal partition (212). A waste material box door (216) is hinged to one end of the waste material recycling collection box (211).

4. The engine cover plate production and processing equipment with waste material recycling function according to claim 1, characterized in that, A suction pump (217) is installed on the top surface of the end of the residual material recycling push box (2). A suction pipe (218) is connected through the input end of the suction pump (217). A suction head (219) is connected through the end of the suction pipe (218). An arched frame rod (220) is fixedly connected to the top of the suction head (219). A limiting block (221) is fixedly sleeved on one end of the arched frame rod (220). A pipe groove (223) and two sets of horizontal grooves (222) are opened through the top surface of the residual material recycling push box (2) in parallel. A chip collection box (224) is slidably connected inside the suction pump (217).

5. The engine cover plate production and processing equipment with waste material recycling function according to claim 4, characterized in that, The suction head (219) is mounted in the waste material recycling and pushing box (2) through two sets of horizontal grooves (222) via the bow-shaped frame rod (220). Two sets of limiting blocks (221) are provided and are symmetrically fixed at both ends of the bow-shaped frame rod (220). The pipe groove (223) allows the suction pipe (218) to pass through and move flexibly horizontally.

6. The engine cover plate production and processing equipment with waste material recycling function according to claim 1, characterized in that, The waste material recycling push box (2) has a feed inlet (225) on one side, and a sliding door (226) is slidably connected to the outside of the feed inlet (225). The waste material recycling push box (2) is hinged to a push box door (227) at one end.

7. The engine cover plate production and processing equipment with waste material recycling function according to claim 1, characterized in that, The output end of the robotic arm drive box (5) is equipped with a clamping robot (501), which clamps materials for loading and unloading.

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