Polishing equipment for special-shaped metal pipe of engine

By combining the clamping mechanism and the grinding mechanism, the stability problem of irregularly shaped metal tubes during grinding is solved, achieving stable clamping and uniform grinding of irregularly shaped metal tubes, and improving the grinding effect.

CN223933335UActive Publication Date: 2026-02-24SHIYAN JUDI METAL PIPES
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Patent Information

Application Number
CN202520592191.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-02-24
Estimated Expiration
2035-04-01

AI Technical Summary

Technical Problem

Irregularly shaped metal tubes have poor stability during grinding, which affects the uniformity of grinding.

Method used

The clamping mechanism includes a mounting frame and a clamping block. The clamping block is raised and lowered by a screw, and the grinding roller is driven by an electric cylinder and a motor to achieve stable clamping and local grinding of irregularly shaped metal tubes.

Benefits of technology

It achieves stable clamping and uniform grinding of irregularly shaped metal tubes, thus improving the grinding effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses engine special-shaped metal pipe polishing equipment, a clamping mechanism comprises a mounting frame, the middle of the mounting frame is provided with a clamping groove, the two sides of the outer wall of the mounting frame are rotatably connected with lead screws, the top of each lead screw is fixedly connected with a first rotary knob, the outer wall of each lead screw is sleeved with a clamping block in a threaded mode, and the clamping block is fixedly connected with a second rotary knob. One end of the clamping block extends into the mounting frame, the side edge of the clamping block is slidably connected with the clamping groove, a sliding block is fixedly mounted at the top of the mounting frame, positioning shafts are symmetrically and slidably connected to the outer wall of the sliding block, a spring is fixedly connected to the outer wall of each positioning shaft, and the other end of each spring is fixedly connected with the inner side of the sliding block; the two ends of the inner wall of the sliding block are fixedly connected with abutting shafts, and the two clamping blocks are controlled by the lead screws to ascend and descend correspondingly, so that the mounting frames on the two sides can achieve different clamping heights, and then the metal pipeline in a special zigzag shape can be clamped and positioned conveniently.
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Description

Technical Field

[0001] This utility model relates to the field of polishing equipment technology, specifically to a polishing device for irregularly shaped metal tubes of engines. Background Technology

[0002] Engine-shaped metal tubes are special pipes used inside engines. Their shapes are non-standard and customized according to the specific design of the engine. These pipes are made of high-strength, high-temperature resistant metal materials, which can withstand extreme working environments and pressures, ensuring the normal operation and high efficiency of the engine.

[0003] Due to the special shape of irregular metal tubes, it is usually inconvenient to clamp and position them during grinding and polishing. As a result, the stability of the irregular metal tubes is poor during grinding, which may affect the uniformity of grinding. Therefore, a polishing device for irregular metal tubes of engines is proposed to solve the above problems. Utility Model Content

[0004] The technical problem to be solved by this utility model is as follows: during the grinding of irregularly shaped metal tubes, poor stability may affect the uniformity of grinding.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] A polishing device for irregularly shaped metal tubes of an engine includes a grinding mechanism, a clamping mechanism is provided above the grinding mechanism, and the grinding mechanism includes an electric cylinder and a motor;

[0007] The clamping mechanism includes a mounting frame, a clamping groove in the middle of the mounting frame, and lead screws rotatably connected to both sides of the outer wall of the mounting frame. A knob is fixedly connected to the top of each lead screw, and a clamping block is threaded onto the outer wall of the lead screw. One end of the clamping block extends into the interior of the mounting frame, and the side of the clamping block is slidably connected along the clamping groove.

[0008] The top of the mounting frame is fixedly mounted with a slider, and the outer wall of the slider is symmetrically slidably connected with positioning shafts. Each positioning shaft is fixedly connected with a spring on its outer wall, and the other end of the spring is fixedly connected to the inner side of the slider.

[0009] The inner walls of the slider are fixedly connected to abutment shafts at both ends.

[0010] As a further embodiment of this utility model: a rotating disk is rotatably connected to the middle of the inner wall of the slider, and pressing blocks are fixedly connected to both sides of the outer wall of the rotating disk. The side of the pressing block abuts against the end of the positioning shaft, and the other side of the pressing block is in movable contact with the abutment shaft. A second knob is fixedly connected to the middle of the top of the rotating disk, and the top of the second knob extends to the top of the slider.

[0011] As a further embodiment of this utility model: the grinding mechanism includes a support foot, a base plate is fixedly installed on the top of the support foot, columns are symmetrically fixedly installed on both sides of the top surface of the base plate, a top plate is fixedly installed on the upper end of each column, a sliding groove is opened on the top surface of the top plate, a plurality of positioning grooves are opened on the top surface of the support foot and on both sides of the sliding groove, and an opening is also opened on the surface of the support foot and inside the sliding groove.

[0012] As a further embodiment of this utility model: the inner side of the slide groove is slidably connected to the slider, and the inner side of the slide groove supports the slider as a whole; the inner side of the positioning groove is inserted into the positioning shaft; and the inner side of the through-hole is connected through the mounting frame.

[0013] As a further embodiment of this utility model: the bottom surface of the base plate is fixedly installed with the electric cylinder in the middle, the extension end of the electric cylinder passes through the base plate and is fixedly connected to the lifting plate, and one side end of the lifting plate is threaded with a bolt.

[0014] As a further embodiment of this utility model: the top of the lifting plate is rotatably connected to a clamping frame, and slots are provided around the bottom surface of the clamping frame, with the inner side of the slots being inserted into the top of the lifting plate.

[0015] As a further embodiment of this utility model: one end of the side of the clamping frame is fixedly installed with the motor, the output shaft of the motor passes through the clamping frame and is fixedly connected to a grinding roller, and the other end of the grinding roller is rotatably connected to the inner side of the clamping frame.

[0016] The beneficial effects of this utility model are:

[0017] (1) The present invention supports the irregular metal pipe by means of the mounting frames on both sides. Two clamping blocks are installed inside the clamping groove of the mounting frame, and the lifting of the two clamping blocks is controlled by each screw, so that the mounting frames on both sides can achieve different clamping heights, which makes it convenient to clamp and position metal pipes with special tortuous shapes.

[0018] (2) The grinding mechanism is specifically driven by a motor to rotate the grinding roller and pushes the grinding roller close to the irregular metal tube for polishing through an electric cylinder. When it is necessary to grind the corners of the bent part of the metal tube, the clamping frame can drive the grinding roller to rotate 90 degrees, thereby reducing the contact area between the grinding roller and the metal tube, and thus facilitating the local polishing of the metal tube. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2This is a schematic diagram of the overall structure of the mounting frame in this utility model;

[0022] Figure 3 This is a schematic diagram of the internal structure of the slider's top surface in this utility model;

[0023] Figure 4 This is a side view of the mounting frame structure in this utility model;

[0024] Figure 5 This is a schematic diagram of the top plate structure from a top-down perspective in this utility model.

[0025] In the diagram: 1. Grinding mechanism; 101. Support foot; 102. Base plate; 103. Column; 104. Top plate; 105. Slide groove; 106. Positioning groove; 107. Through port; 108. Electric cylinder; 109. Lifting plate; 110. Bolt; 111. Clamping frame; 112. Slot; 113. Motor; 114. Grinding roller; 2. Clamping mechanism; 201. Mounting frame; 202. Clamping groove; 203. Lead screw; 204. Knob one; 205. Clamping block; 206. Slider; 207. Positioning shaft; 208. Spring; 209. Abutment shaft; 210. Rotating disk; 211. Extrusion block; 212. Knob two. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] like Figure 1-5 As shown, a polishing device for irregularly shaped metal tubes of an engine includes a grinding mechanism 1, with a clamping mechanism 2 disposed above the grinding mechanism 1. The grinding mechanism 1 includes an electric cylinder 108 and a motor 113. The clamping mechanism 2 includes a mounting frame 201, with a clamping groove 202 in the middle of the mounting frame 201. Lead screws 203 are rotatably connected to both sides of the outer wall of the mounting frame 201. A knob 204 is fixedly connected to the top of each lead screw 203, and a clamping block 2 is threaded onto the outer wall of the lead screw 203. 05. One end of the clamping block 205 extends into the interior of the mounting frame 201, and the side edge of the clamping block 205 is slidably connected to the clamping groove 202; wherein, a slider 206 is fixedly mounted on the top of the mounting frame 201, and positioning shafts 207 are symmetrically slidably connected to the outer wall of the slider 206, and springs 208 are fixedly connected to the outer wall of each positioning shaft 207, the other end of the springs 208 being fixedly connected to the inner side of the slider 206; wherein, abutment shafts 209 are fixedly connected to both ends of the inner wall of the slider 206, such as... Figure 3As shown, the spring 208 pulls the positioning shaft 207 to move inward toward the slider 206;

[0028] A rotating disk 210 is rotatably connected to the middle of the inner wall of the slider 206. An extrusion block 211 is fixedly connected to both sides of the outer wall of the rotating disk 210. The side of the extrusion block 211 abuts against the end of the positioning shaft 207. The other side of the extrusion block 211 is also in contact with the abutment shaft 209. A knob 212 is fixedly connected to the middle of the top of the rotating disk 210. The top of the knob 212 extends to the top of the slider 206. As shown in the figure, after the abutment shaft 209 contacts the extrusion block 211, the extrusion block 211 pushes the positioning shaft 207 completely outward of the slider 206, thereby achieving the positioning function of the abutment shaft 209.

[0029] The grinding mechanism 1 includes a support foot 101. A base plate 102 is fixedly installed on the top of the support foot 101. Columns 103 are symmetrically fixedly installed on both sides of the top surface of the base plate 102. A top plate 104 is fixedly installed at the top end of each column 103. A groove 105 is formed on the top surface of the top plate 104. Several positioning grooves 106 are formed on both sides of the groove 105 on the top surface of the support foot 101. An opening 107 is also formed on the surface of the support foot 101 inside the groove 105. The inner side of the groove 105 is slidably connected to a slider 206, and the inner side of the groove 105 supports the slider 206 as a whole. The inner side of the positioning groove 106 is inserted into a positioning shaft 207. The inner side of the opening 107 is connected through to the mounting frame 201. Figure 5 As shown, after the end of the positioning shaft 207 extends out and is inserted into the positioning groove 106, the position of the slider 206 remains fixed.

[0030] The bottom surface of the base plate 102 is fixedly installed with the electric cylinder 108 at the center. The extension end of the electric cylinder 108 passes through the base plate 102 and is fixedly connected to the lifting plate 109. One side end of the lifting plate 109 is threaded with a bolt 110. The top of the lifting plate 109 is rotatably connected to a clamping frame 111. Slots 112 are provided around the bottom surface of the clamping frame 111. The inner side of the slots 112 is inserted into the top of the lifting plate 109. Figure 1 As shown, for every 90 degrees that the clamping frame 111 rotates on the lifting plate 109, a slot 112 is aligned vertically with the bolt 110;

[0031] One side of the clamping frame 111 is fixedly installed with the motor 113. The output shaft of the motor 113 passes through the clamping frame 111 and is fixedly connected to the grinding roller 114. The other end of the grinding roller 114 is rotatably connected to the inside of the clamping frame 111.

[0032] The working principle of this utility model:

[0033] When using the device, first adjust the distance between the two mounting frames 201. Rotate knob 212 to drive the rotating disk 210 and the pressing block 211 to rotate, thereby separating the positioning shaft 207 from the pressing block 211. The spring 208 pushes the positioning shaft 207 to move towards the pressing block 211, and the positioning shaft 207 retracts into the slider 206. At this time, the slider 206 is pushed to move along the slide groove 105. When it needs to be fixed, rotate knob 212 in the opposite direction to reset it. Then the pressing block 211 pushes one end of the positioning shaft 207 out of the surface of the slider 206 again, and the end of the positioning shaft 207 is inserted into the positioning groove 106, thus locking the position of the slider 206.

[0034] Next, the metal tube is inserted into the clamping groove 202, and then the knob 204 is rotated to drive the lead screw 203 to rotate. The thread on the surface of the lead screw 203 pushes the clamping block 205 to rise and fall along the inner side of the clamping groove 202, thereby clamping and fixing the surface of the metal tube. Then, the electric cylinder 108 lifts the clamping frame 111 through the lifting plate 109, and the grinding roller 114 contacts the surface of the metal tube. The motor 113 drives the grinding roller 114 to rotate and grind and polish the surface of the metal tube. In addition, after loosening the bolt 110 to separate it from the slot 112, the clamping frame 111 can be rotated on the top of the lifting plate 109, thereby driving the grinding roller 114 to rotate 90 degrees. At this time, the contact area between the grinding roller 114 and the metal tube is reduced. Tighten the bolt 110 to insert it into the slot 112, thereby fixing the clamping frame 111 and the lifting plate 109 relatively.

[0035] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.

Claims

1. A polishing device for an engine irregular metal tube, comprising a grinding mechanism (1), wherein a clamping mechanism (2) is provided above the grinding mechanism (1), and the grinding mechanism (1) comprises an electric cylinder (108) and a motor (113); Its features are, The clamping mechanism (2) includes a mounting frame (201), a clamping groove (202) is provided in the middle of the mounting frame (201), and screw rods (203) are rotatably connected to both sides of the outer wall of the mounting frame (201). A knob (204) is fixedly connected to the top of each screw rod (203), and a clamping block (205) is threaded on the outer wall of the screw rod (203). One end of the clamping block (205) extends into the interior of the mounting frame (201), and the side edge of the clamping block (205) is slidably connected along the clamping groove (202). The top of the mounting frame (201) is fixedly mounted with a slider (206), and the outer wall of the slider (206) is symmetrically slidably connected with positioning shafts (207). The outer wall of each positioning shaft (207) is fixedly connected with a spring (208), and the other end of the spring (208) is fixedly connected to the inner side of the slider (206). The inner walls of the slider (206) are fixedly connected to abutment shafts (209) at both ends.

2. The polishing equipment for irregularly shaped metal tubes of an engine according to claim 1, characterized in that, A rotating disk (210) is rotatably connected to the middle of the inner wall of the slider (206). An extrusion block (211) is fixedly connected to both sides of the outer wall of the rotating disk (210). The side of the extrusion block (211) abuts against the end of the positioning shaft (207). The other side of the extrusion block (211) is also in contact with the abutment shaft (209). A knob two (212) is fixedly connected to the middle of the top of the rotating disk (210). The top of the knob two (212) extends to the top of the slider (206).

3. The polishing equipment for irregularly shaped metal tubes of an engine according to claim 2, characterized in that, The grinding mechanism (1) includes a support foot (101), a base plate (102) is fixedly installed on the top of the support foot (101), and columns (103) are symmetrically fixedly installed on both sides of the top surface of the base plate (102). A top plate (104) is fixedly installed on the upper end of each column (103). A groove (105) is opened on the top surface of the top plate (104). Several positioning grooves (106) are opened on the top surface of the support foot (101) and on both sides of the groove (105). An opening (107) is also opened on the surface of the support foot (101) and inside the groove (105).

4. The polishing equipment for irregularly shaped metal tubes of an engine according to claim 3, characterized in that, The inner side of the slide groove (105) is slidably connected to the slider (206), and the inner side of the slide groove (105) supports the slider (206) as a whole. The inner side of the positioning groove (106) is inserted into the positioning shaft (207), and the inner side of the through (107) is connected through the mounting frame (201).

5. The polishing equipment for irregularly shaped metal tubes of an engine according to claim 4, characterized in that, The bottom surface of the base plate (102) is fixedly installed with the electric cylinder (108) in the middle. The extension end of the electric cylinder (108) passes through the base plate (102) and is fixedly connected to the lifting plate (109). One side end of the lifting plate (109) is threaded with a bolt (110).

6. The polishing equipment for irregularly shaped metal tubes of an engine according to claim 5, characterized in that, The top of the lifting plate (109) is rotatably connected to a clamping frame (111), and slots (112) are provided around the bottom surface of the clamping frame (111). The inner side of the slots (112) is inserted into the top of the lifting plate (109).

7. The polishing equipment for irregularly shaped metal tubes of an engine according to claim 6, characterized in that, One side of the clamping frame (111) is fixedly installed with the motor (113). The output shaft of the motor (113) passes through the clamping frame (111) and is fixedly connected to the grinding roller (114). The other end of the grinding roller (114) is rotatably connected to the inside of the clamping frame (111).