Automatic cutting, detecting and packaging machine

Abstract

The utility model discloses an automatic cutting detection packing machine, and particularly relates to the technical field of packing processing equipment, the automatic cutting detection packing machine comprises a base, a feeding plate and a waste collecting box, the upper ends of the left sides of two groups of supporting plates are provided with a cutting plate, the left side of the upper end of the cutting plate is provided with a fixing plate, and the feeding plate is installed at the output end of a first electric push rod; an industrial camera is installed in an inner cavity of the second portal frame, a pushing plate is installed at the output end of a third electric push rod, and a waste collecting box is installed on the right side of the front end of the supporting plate. Materials can be accurately pushed to a cutting position according to the preset distance and speed through the feeding plate, accurate feeding can be achieved by adjusting the pushing distance, speed and strength through accurate control of the control system according to the materials of different sizes, shapes and materials, and the cutting efficiency is improved. And it is ensured that the position of cutting each time is accurate, so that the cutting precision and consistency are improved, and material waste and the defective rate caused by inaccurate feeding positions are reduced.

Description

Technical Field

[0001] This utility model relates to the field of packaging processing equipment technology, and more specifically, to an automatic cutting and inspection packaging machine. Background Technology

[0002] In the process of automated production and processing of products, the products need to be cut, and then the cut products need to be inspected to see if they are qualified and meet the requirements of production and processing. Then they are packaged to complete the production process.

[0003] A search revealed that patent publication number CN218259124U discloses an automatic cutting, inspection, and packaging machine, comprising a packaging machine, a gantry frame, and a cutter. The gantry frame is fixedly connected to the top of the packaging machine, and the cutter is movably connected to the left side of the gantry frame. This invention solves the problem of wear and tear on the cutting components after product cutting. Wear can affect the cutting process, necessitating replacement of the worn components. However, the limited space within the machine makes disassembly difficult. Therefore, a convenient method for replacing the cutting components is needed to meet user needs. The inventors discovered the following problems with the existing technology during the development of this invention:

[0004] Existing automatic cutting, inspection and packaging machines are facing challenges due to the increasing diversity of product specifications in modern production. They need to handle materials of different sizes and cut materials of various shapes, such as round, square and irregular shapes. Different shapes of materials require different pushing methods and forces during the feeding process, making it difficult to ensure that the material is accurately positioned at the cutting position every time. This results in cutting position deviation, which in turn leads to material waste and an increased defect rate.

[0005] Therefore, an automatic cutting, inspection, and packaging machine is proposed to address the above problems. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides an automatic cutting, inspection and packaging machine to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an automatic cutting, inspection, and packaging machine, comprising a base, a feeding plate, and a waste collection bin. Support plates are installed at the front and rear of the upper end of the base. A transmission roller is installed on the opposite side of the two sets of support plates. Three sets of transmission rollers are provided. A conveyor belt is installed on the outer surface of the three sets of transmission rollers. A motor is installed on the right side of the front end of one set of support plates. A cutting plate is provided at the upper left end of the left side of the two sets of support plates. A fixing plate is installed on the left side of the upper end of the cutting plate. First electric push rods are installed at both ends of the left side of the fixing plate. The feeding plate is installed at the output end of the first electric push rod.

[0008] A first gantry frame is installed on the right side of the fixed plate. Second electric push rods are installed on both sides of the upper end of the first gantry frame. A cutting blade is installed at the output end of each of the second electric push rods. A second gantry frame is installed on the right side of the first gantry frame. An industrial camera is installed inside the cavity of the second gantry frame. A mounting plate is provided on the right side of the second gantry frame. A third electric push rod is installed behind the mounting plate. A pusher plate is installed at the output end of the third electric push rod. The waste collection box is installed on the right side of the front end of the support plate. A first infrared sensor is installed at the upper end of the right side of the support plate.

[0009] Preferably, a support seat is provided on the right side of the base, and a second transmission roller is installed in the inner cavity of the support seat. There are three sets of the second transmission rollers, and a second conveyor belt is installed on the outer surface of the three sets of the second transmission rollers. A second motor is installed at the upper end of the right side of the support seat, and a second infrared sensor is installed at the front of the upper end of the support seat.

[0010] Preferably, the telescopic ends of the two sets of first electric push rods drive the feeding plate to telescopically move along the surface of the cutting plate, and the telescopic ends of the two sets of second electric push rods drive the cutting blade to move up and down along the inner cavity of the first gantry.

[0011] Preferably, one of the support plates has a cavity on the right side of the upper end for installing the waste collection box. Both ends of the waste collection box near the support plate are provided with limit frames. The waste collection box is limited by inserting the two sets of limit frames into the cavity of one of the support plates.

[0012] Preferably, the motor is used to drive one set of the transmission rollers to rotate around its axis, and the teeth on the outer surface of the three sets of transmission rollers are engaged with the teeth on the inner surface of the conveyor belt.

[0013] Preferably, the second motor is used to drive one set of the second transmission rollers to rotate around its axis, and the teeth on the outer surface of the three sets of second transmission rollers are engaged with the teeth on the inner surface of the second conveyor belt.

[0014] The technical effects and advantages of this utility model are as follows:

[0015] Compared with existing technologies, this automatic cutting, inspection and packaging machine can accurately push materials to the cutting position according to a preset distance and speed through the feeding plate. Through the precise control of the control system, the feeding plate can adjust the pushing distance, speed and force to achieve precise feeding for materials of different sizes, shapes and materials, ensuring that the cutting position is accurate every time, thereby improving the cutting accuracy and consistency, and reducing material waste and defect rate caused by inaccurate feeding position. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model.

[0017] Figure 2 This utility model Figure 1 A magnified schematic diagram of the structure at point A in the diagram.

[0018] Figure 3 This is a three-dimensional structural diagram of the waste collection box of this utility model.

[0019] Figure 4 This is a three-dimensional structural diagram of the conveyor belt of this utility model.

[0020] The attached diagram is labeled as follows: 1. Base; 2. Support plate; 3. Drive roller 1; 4. Motor 1; 5. Conveyor belt 1; 6. Cutting plate; 61. Fixing plate; 7. First electric push rod; 8. Feeding plate; 9. First gantry frame; 10. Second electric push rod; 11. Cutting knife; 12. Second gantry frame; 13. Industrial camera; 14. Mounting plate; 15. Third electric push rod; 16. Pushing plate; 17. Waste collection bin; 171. Limiting frame; 18. First infrared sensor; 19. Load-bearing seat; 20. Drive roller 2; 21. Conveyor belt 2; 22. Motor 2; 23. Second infrared sensor. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1

[0023] As attached Figures 1 to 4An automatic cutting, inspection and packaging machine is shown, including a base 1, a feeding plate 8 and a waste collection box 17. Support plates 2 are installed at the front and rear of the upper end of the base 1. Transmission rollers 3 are installed on the opposite sides of the two sets of support plates 2. There are three sets of transmission rollers 3. A conveyor belt 5 is installed on the outer surface of the three sets of transmission rollers 3. A motor 4 is installed on the right side of the front end of one set of support plates 2. A cutting plate 6 is installed at the upper left end of the two sets of support plates 2. A fixing plate 61 is installed on the left side of the upper end of the cutting plate 6. First electric push rods 7 are installed at both ends of the left side of the fixing plate 61. The feeding plate 8 is installed at the output end of the first electric push rod 7.

[0024] A first gantry 9 is installed on the right side of the fixed plate 61. A second electric push rod 10 is installed on both sides of the upper end of the first gantry 9. A cutting blade 11 is installed at the output end of the second electric push rod 10. A second gantry 12 is installed on the right side of the first gantry 9. An industrial camera 13 is installed in the inner cavity of the second gantry 12. A mounting plate 14 is set on the right side of the second gantry 12. A third electric push rod 15 is installed behind the mounting plate 14. A pusher plate 16 is installed at the output end of the third electric push rod 15. A waste collection box 17 is installed on the right side of the front end of the support plate 2. A first infrared sensor 18 is installed on the upper right side of the support plate 2.

[0025] Among them: the base 1 serves as the basic component of the entire machine, providing a stable support platform for other components. The support plate 2 is installed at the front and rear of the upper end of the base 1, providing support for the transmission roller 3 and ensuring that the transmission roller 3 can be stably installed in the appropriate position, maintaining the normal operation of the conveyor belt 5. The transmission roller 3 rotates under the drive of the motor 4, driving the conveyor belt 5 to operate, thereby realizing the continuous conveying of materials. The smooth operation of the conveyor belt 5 can transport materials from the feeding end to various workstations such as cutting, inspection, and packaging. The motor 4 serves as the power source of the conveyor belt 5, driving one set of transmission rollers 3 to rotate around its axis, thereby driving the entire conveyor belt 5 to operate. The motor 4 has a stable speed and torque output, and can accurately control the running speed of the conveyor belt 5 according to production needs, meeting the requirements of different production rhythms. The cutting plate 6 provides a flat bearing surface for materials, facilitating the conveying and cutting operations on it.

[0026] The fixing plate 61 is installed on the cutting plate 6, providing a mounting position for components such as the first electric push rod 7, ensuring the movement accuracy and stability of the feeding plate 8, thereby achieving accurate material feeding and positioning, and accurately pushing the material to the cutting position. The first gantry 9 provides a stable mounting frame for the second electric push rod 10 and the cutting blade 11, ensuring the stability and accuracy of the cutting blade 11 during the cutting process. By adjusting the parameters of the second electric push rod 10, the cutting depth and speed of the cutting blade 11 can be changed. The industrial camera 13 is installed in the inner cavity of the second gantry 12, enabling it to photograph and analyze the cut material. By comparing it with preset standards, it can... When non-conforming materials are detected by the industrial camera 13, the third electric push rod 15 drives the pusher plate 16 to push the waste from the conveyor belt 5 into the waste collection box 17, realizing the automatic rejection of waste. This method can remove non-conforming materials from the production line in a timely manner, avoiding waste from being mixed with qualified products and improving the product qualification rate. The first infrared sensor 18 is installed on the upper right side of the support plate 2 and can detect whether the material has reached the designated position. When the material passes the first infrared sensor 18, the sensor will send a signal to notify the control system to perform the corresponding operation, realizing the precise docking of materials and packaging boxes, and improving the quality and efficiency of packaging.

[0027] Example 2

[0028] Based on Example 1, the solution in Example 1 will be further described in detail below with reference to the specific working method, such as... Figures 1 to 4 As shown below, see details:

[0029] In a preferred embodiment, a support seat 19 is provided on the right side of the base 1. A second transmission roller 20 is installed inside the cavity of the support seat 19. Three sets of the second transmission roller 20 are provided, and a second conveyor belt 21 is installed on the outer surface of the three sets of second transmission rollers 20. A second motor 22 is installed at the upper right end of the support seat 19, and a second infrared sensor 23 is installed at the front of the upper end of the support seat 19. Furthermore, the support seat 19 provides a robust support structure for the second transmission roller 20, the second conveyor belt 21, and the second motor 22. Driven by the second motor 22, the second transmission roller 20 rotates, driving the second conveyor belt 21 to operate, thus transporting packaging materials such as packaging boxes to a designated location. The system enables automated material handling, reducing manual labor and improving production efficiency. Motor 22 serves as the power source for conveyor belt 21, providing stable and adjustable power to ensure smooth operation of conveyor belt 21. By adjusting the speed and torque of motor 22, the conveying speed of conveyor belt 21 can be precisely controlled to meet the requirements of different production rhythms. The second infrared sensor 23 can detect whether the packaging box has reached the designated position. When the packaging box is detected to be in place, it sends a signal to the control system to control the material to fall accurately into the packaging box, achieving precise docking between the material and the packaging box, and improving the accuracy and efficiency of packaging.

[0030] In a preferred embodiment, the telescopic ends of the two sets of first electric push rods 7 drive the feeding plate 8 to telescopically move along the surface of the cutting plate 6, and the telescopic ends of the two sets of second electric push rods 10 drive the cutting blade 11 to move up and down along the inner cavity of the first gantry 9. Furthermore, the first electric push rods 7 can achieve precise linear motion control. The two sets of first electric push rods 7 work together to ensure that the feeding plate 8 moves precisely to the preset position along the surface of the cutting plate 6, ensuring that the material is accurately delivered to the cutting position each time, avoiding cutting size errors caused by feeding position deviations, and improving product consistency and quality. The second electric push rods 10 can precisely control the descent height of the cutting blade 11, thereby achieving precise control of the cutting depth. For materials of different thicknesses, the descent depth of the cutting blade 11 can be adjusted as needed to ensure that the material can be accurately cut.

[0031] In a preferred embodiment, a cavity for installing a waste collection box 17 is provided on the right side of the upper end of one set of support plates 2. Both ends of the waste collection box 17 near the support plate 2 are provided with limit brackets 171. The waste collection box 17 is limited by inserting the two sets of limit brackets 171 into the cavity of one set of support plates 2. Furthermore, by inserting the limit brackets 171 into the cavity, the waste collection box 17 can be firmly fixed on the support plate 2. The waste collection box 17 can be easily removed from the equipment by simply pulling the limit brackets 171 out of the cavity.

[0032] In a preferred embodiment, motor 4 drives one set of transmission rollers 3 to rotate around its axis, and the teeth on the outer surface of the three sets of transmission rollers 3 mesh with the teeth on the inner surface of the conveyor belt 5; furthermore, motor 4 provides power to transmission rollers 3, and through the meshing of the teeth, the power of motor 4 can be efficiently transmitted to conveyor belt 5 to rotate, and drive the other two sets of transmission rollers 3 to rotate simultaneously.

[0033] In a preferred embodiment, motor 22 drives one set of transmission rollers 20 to rotate around its axis, and the teeth on the outer surface of the three sets of transmission rollers 20 mesh with the teeth on the inner surface of the conveyor belt 21; further, motor 22 drives one set of transmission rollers 20 to rotate, and simultaneously drives the other two sets of transmission rollers 20 to rotate through the meshing of the teeth.

[0034] The working process of this utility model is as follows: First, the telescopic ends of the two sets of first electric push rods 7 drive the feeding plate 8 to telescopically move along the surface of the cutting plate 6. The cutting plate 6 provides a flat bearing surface for the material. The fixing plate 61 is installed on the cutting plate 6 and provides the installation position for the first electric push rods 7, ensuring the movement accuracy and stability of the feeding plate 8. The first electric push rods 7 can achieve precise linear motion control. The two sets work together to ensure that the feeding plate 8 accurately pushes the material to the cutting position, and then continues to push it to the surface of the conveyor belt 5. At the same time, the motor 4 starts and drives one set of transmission rollers 3 to rotate around its axis. Since the teeth on the outer surface of the three sets of transmission rollers 3 mesh with the teeth on the inner surface of the conveyor belt 5, the rotation of this set of transmission rollers 3 will drive the other two sets of transmission rollers 3 to rotate synchronously, thereby driving the conveyor belt 5 to run. The material is placed on the conveyor belt 5. With the smooth operation of the conveyor belt 5, it is transported from the feeding end to the subsequent cutting, inspection and packaging stations.

[0035] The first gantry 9 provides a stable mounting frame for the second electric push rods 10 and the cutting blade 11. Once the material is accurately delivered to the cutting position, it is ready for the cutting operation. The telescopic ends of the two sets of second electric push rods 10 drive the cutting blade 11 to move up and down along the inner cavity of the first gantry 9. The second electric push rods 10 can precisely control the descent height and speed of the cutting blade 11. For materials of different thicknesses, the parameters can be adjusted as needed to ensure accurate cutting. The cut material continues to be conveyed forward by the conveyor belt 5 and enters the detection area of ​​the second gantry 12. An industrial camera 13 is installed inside the second gantry 12 to photograph the passing material. The industrial camera 13 collects material images and performs image analysis. It compares the collected material images with preset standards to determine whether the materials are qualified. If unqualified materials are found, the information will be fed back to the control system in a timely manner. When the industrial camera 13 detects unqualified materials, it will send a signal to the control system. After receiving the signal, the control system will start the third electric push rod 15 on the mounting plate 14. The third electric push rod 15 drives the pusher plate 16 to push the waste from the conveyor belt 15 to the waste collection box 17. The waste collection box 17 is limited by two sets of limit frames 171 inserted into the cavity of one set of support plates 2 to ensure its stable position and facilitate accurate collection of waste.

[0036] The support seat 19 on the right side of the base 1 provides solid support for components such as the second transmission roller 20, the second conveyor belt 21, and the second motor 22. When the second motor 22 starts, it drives one set of transmission rollers 20 to rotate around its axis. Since the teeth on the outer surface of the three sets of transmission rollers 20 mesh with the teeth on the inner surface of the second conveyor belt 21, the rotation of this transmission roller 20 will drive the other two sets of transmission rollers 20 to rotate synchronously, thereby driving the second conveyor belt 21 to operate and transport packaging materials such as packaging boxes to the designated position. The second infrared sensor 23 is installed at the front of the upper end of the support seat 19 to detect whether the packaging box has reached the designated position. When the packaging box is detected to be in place, it will send a signal to the control system. At the same time, the first infrared sensor 18 is installed at the upper right side of the support plate 2 to detect whether the material has reached the designated position. When both the material and the packaging box have reached the designated position, the control system controls the material to fall accurately into the packaging box, realizing the precise docking of the material and the packaging box and completing the packaging process. The above is the working principle of this automatic cutting, inspection and packaging machine.

Claims

1. An automatic cutting, inspection, and packaging machine, comprising a base (1), a feeding plate (8), and a waste collection bin (17), characterized in that: Support plates (2) are installed at the front and rear of the upper end of the base (1). A transmission roller (3) is installed on the opposite side of the two sets of support plates (2). There are three sets of transmission rollers (3). A conveyor belt (5) is installed on the outer surface of the three sets of transmission rollers (3). A motor (4) is installed on the right side of the front end of one set of support plates (2). A cutting plate (6) is installed on the upper left side of the two sets of support plates (2). A fixing plate (61) is installed on the left side of the upper end of the cutting plate (6). A first electric push rod (7) is installed at both ends of the left side of the fixing plate (61). The feeding plate (8) is installed at the output end of the first electric push rod (7). A first gantry (9) is installed on the right side of the fixed plate (61). A second electric push rod (10) is installed on both sides of the upper end of the first gantry (9). A cutting blade (11) is installed at the output end of the second electric push rod (10). A second gantry (12) is installed on the right side of the first gantry (9). An industrial camera (13) is installed in the inner cavity of the second gantry (12). An mounting plate (14) is provided on the right side of the second gantry (12). A third electric push rod (15) is installed behind the mounting plate (14). A pusher plate (16) is installed at the output end of the third electric push rod (15). The waste collection box (17) is installed on the right side of the front end of the support plate (2). A first infrared sensor (18) is installed on the upper end of the right side of the support plate (2).

2. The automatic cutting, inspection, and packaging machine according to claim 1, characterized in that: A load-bearing seat (19) is provided on the right side of the base (1). A transmission roller (20) is installed in the inner cavity of the load-bearing seat (19). There are three sets of transmission rollers (20). A conveyor belt (21) is installed on the outer surface of the three sets of transmission rollers (20). A motor (22) is installed at the upper end of the right side of the load-bearing seat (19). A second infrared sensor (23) is installed at the front of the upper end of the load-bearing seat (19).

3. The automatic cutting, inspection, and packaging machine according to claim 1, characterized in that: The telescopic ends of the two sets of first electric push rods (7) drive the feeding plate (8) to telescopically move along the surface of the cutting plate (6), and the telescopic ends of the two sets of second electric push rods (10) drive the cutting blade (11) to move up and down along the inner cavity of the first gantry (9).

4. The automatic cutting, inspection, and packaging machine according to claim 1, characterized in that: One of the support plates (2) has a cavity on the right side of its upper end for the installation of the waste collection box (17). Both ends of the waste collection box (17) near the support plate (2) are provided with limit frames (171). The waste collection box (17) is limited by inserting the two sets of limit frames (171) into the cavity of one of the support plates (2).

5. An automatic cutting, inspection, and packaging machine according to claim 1, characterized in that: The motor (4) is used to drive one of the transmission rollers (3) to rotate around its axis, and the teeth on the outer surface of the three transmission rollers (3) are engaged with the teeth on the inner surface of the conveyor belt (5).

6. An automatic cutting, inspection, and packaging machine according to claim 2, characterized in that: The second motor (22) is used to drive one of the two sets of transmission rollers (20) to rotate around its axis, and the teeth on the outer surface of the three sets of transmission rollers (20) are engaged with the teeth on the inner surface of the conveyor belt (21).

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