Wall decoration plate cutting machine

Abstract

The utility model relates to the technical field of plate processing, in particular to a wall decoration plate cutting machine which not only can drive plates to be continuously conveyed forwards and improve the cutting efficiency, but also can press the top ends of the plates and prevent the plates from tilting in the cutting process. Comprising a workbench; the device comprises a workbench and further comprises two sets of limiting mechanisms, four sets of pressing mechanisms, a transmission mechanism, a cutting mechanism and a blowing mechanism, the two sets of limiting mechanisms are installed on the workbench and used for limiting plates, the four sets of pressing mechanisms are installed on the two sets of limiting mechanisms correspondingly and used for pressing the top ends of the plates, and the transmission mechanism is installed on the workbench and used for driving the plates to be conveyed forwards. The cutting mechanism is installed on the workbench and used for cutting a plate, and the blowing mechanism is installed on the cutting mechanism and used for blowing sweeps.

Description

Technical Field

[0001] This utility model relates to the technical field of panel processing, and in particular to a wall decoration panel cutting machine. Background Technology

[0002] Decorative panels are a general term for all building materials. Currently, they can be divided into outdoor materials and indoor materials. Indoor materials are further divided into five types: stone, slabs, sheets, profiles, and wires. During the processing of decorative panels, cutting machines are used to cut the panels to different sizes to facilitate subsequent use.

[0003] Existing wall decoration panel cutting machines, such as the one disclosed in utility model patent application number 202323274558.2, mainly include a cutting worktable, a limiting component, and a cutting component. Both the limiting component and the cutting component are located on the cutting worktable. The cutting component includes a cylinder, a mounting plate, a motor, and a cutting disc. A support is provided at the bottom of the cutting worktable, and the mounting plate is hinged to the support. One end of the cylinder is hinged to the bottom of the cutting worktable, and the other end is hinged to the mounting plate. The motor is located on the mounting plate, and the cutting disc is located on the output shaft of the motor. A cutting groove is provided on the cutting worktable, and the cutting disc is located within the cutting groove. In use, simply rotate the adjusting screw to move the limiting strip, thereby adjusting the position of the limiting strip. After adjustment, place the decorative panel on the cutting worktable so that one side of the decorative panel is in contact with the limiting strip. Then start the motor, causing it to rotate the cutting disc, which then pushes the decorative panel through the cutting disc to cut it. The limiting strip effectively limits the movement of the decorative panel.

[0004] However, most existing cutting machines cannot drive the sheet material forward and require workers to push it to complete continuous cutting, which is very troublesome. Moreover, most of them only limit the two sides of the sheet material and lack the fixation of the top surface of the sheet material, which can easily cause the sheet material to warp. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a wall decoration panel cutting machine that can not only continuously convey the panel forward, improving cutting efficiency, but also press down on the top of the panel to prevent the panel from warping during the cutting process.

[0006] This utility model discloses a wall decoration panel cutting machine, including a worktable; it also includes two sets of limiting mechanisms, four sets of pressing mechanisms, a transmission mechanism, a cutting mechanism, and a blowing mechanism. The two sets of limiting mechanisms are installed on the worktable to limit the panel's position. The four sets of pressing mechanisms are respectively installed on the two sets of limiting mechanisms to press the top of the panel. The transmission mechanism is installed on the worktable and drives the panel forward. The cutting mechanism is installed on the worktable and cuts the panel. The blowing mechanism is installed on the cutting mechanism and blows away debris. The operator adjusts the two sets of limiting mechanisms to easily determine the cutting position of the panel. The four sets of pressing mechanisms fix the top of the panel. The two sets of transmission mechanisms are activated, driving the panel forward. Simultaneously, the cutting mechanism cuts the panel, and the blowing mechanism blows away the debris generated during cutting to prevent debris from affecting the cutting process.

[0007] Preferably, the workbench includes a table body, a baffle, multiple sets of rotating rollers, a chip removal screen, a chip collection box, and a chip removal pipe. The bottom end of the table body is connected to the ground, the bottom end of the baffle is connected to the top end of the table body, the multiple sets of rotating rollers are rotatably mounted on the baffle, the chip removal screen is mounted on the table body, the chip collection box is mounted on the table body and communicates with the inside of the chip removal screen, and the chip removal pipe is mounted on the chip collection box and communicates with the inside of the chip collection box. The worker places the decorative board on the multiple sets of rotating rollers, the cutting mechanism cuts the board, and the waste chips generated during cutting enter the chip collection box through the chip removal screen and are then discharged through the chip removal pipe.

[0008] Preferably, the limiting mechanism includes two sets of guide rods, six sets of hydraulic cylinders, and two sets of moving beams. Both sets of guide rods are mounted on baffles, and the six sets of hydraulic cylinders are mounted opposite each other on the baffles. Both sets of limiting plates are slidably mounted on the two sets of guide rods and are connected to three sets of limiting plates on the same side. The two sets of limiting mechanisms are respectively installed on the front and rear sides of the cutting mechanism. According to the width of the sheet and the cutting position, the six sets of hydraulic cylinders are activated, and the six sets of hydraulic cylinders push the two sets of limiting plates to slide along the two sets of guide rods. The sheet is located between the two sets of limiting plates, which facilitates the positioning of the sheet.

[0009] Preferably, the pressing mechanism includes two sets of positioning rods, two sets of springs, a moving beam, an adjusting knob, and three sets of pressing wheels. A groove is provided on the limiting plate, and both sets of positioning rods are installed within the grooves. Two sets of springs are respectively fitted onto the two sets of positioning rods. The moving beam is slidably mounted on the two sets of positioning rods and connected to the tops of the two sets of springs. The adjusting knob is rotatably mounted on the limiting plate and screwed to the moving beam. All three sets of pressing wheels are rotatably mounted on the moving beam. The operator turns the adjusting knob to adjust the height of the moving beam. The two sets of positioning rods facilitate the up-and-down movement of the moving beam, and the two sets of springs provide support for the moving beam. The three sets of pressing wheels press against the top of the material, pressing the material down.

[0010] Preferably, the transmission mechanism includes a frame, two sets of sliders, two sets of positioning bolts, two sets of stepper motors, and two sets of conveyor rollers. The bottom end of the frame is connected to the top end of the platform. The frame has two sets of sliding grooves and multiple sets of positioning holes. The two sets of sliders are respectively installed in the two sets of sliding grooves of the frame, the two sets of positioning bolts are respectively installed in the two sets of positioning holes, the two sets of stepper motors are respectively installed on the two sets of sliders, and the two sets of conveyor rollers are respectively rotatably installed on the two sets of sliders and are respectively connected to the two sets of stepper motors.

[0011] Preferably, the cutting mechanism includes a motor, a dual-output shaft reducer, a rotating shaft, and a cutting blade. The motor is mounted on a chip collection box, the input end of the dual-output shaft reducer is connected to the output end of the motor, the rotating shaft rotates on the chip collection box and the input end of the rotating shaft is connected to the output end of the dual-output shaft reducer, and the cutting blade is mounted on the rotating shaft. When the motor is started, the motor drives the rotating shaft to rotate through the dual-output shaft reducer, the rotating shaft drives the cutting blade to rotate, and the cutting blade cuts the sheet metal.

[0012] Preferably, the blowing mechanism includes a drive shaft, an air pump, an air extraction pipe, a first air supply pipe, an exhaust hopper, a second air supply pipe, and multiple sets of nozzles. The input end of the drive shaft is connected to the output end of a dual-output shaft reducer. The air pump is mounted on the chip collection box, and its input end is connected to the output end of the drive shaft. The air extraction pipe is mounted on the air pump. The first air supply pipe is mounted on the air pump. The exhaust hopper is mounted on the frame and communicates with the inside of the first air supply pipe. The second air supply pipe is mounted on the chip collection box and communicates with the inside of the first air supply pipe. Multiple sets of nozzles are all mounted inside the chip collection box and communicate with the inside of the second air supply pipe. The motor is started, and the motor drives the rotating shaft to rotate through the dual-output shaft reducer. The rotating shaft drives the cutting blade to rotate, and the cutting blade cuts the material.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the staff adjusts two sets of limiting mechanisms to facilitate the determination of the cutting position of the plate, four sets of pressing mechanisms fix the top of the plate, two sets of transmission mechanisms are started, the two sets of transmission mechanisms drive the plate forward, the cutting mechanism cuts the plate at the same time, and the blowing mechanism blows away the waste generated during the cutting to avoid the waste affecting the cutting. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the isometric structure of this utility model;

[0015] Figure 2 This is a cross-sectional isometric structural diagram of the workbench and purging mechanism of this utility model;

[0016] Figure 3 This is a partially enlarged cross-sectional isometric structural diagram of the limiting mechanism and pressing mechanism of this utility model;

[0017] Figure 4 This is a partially enlarged isometric structural diagram of the transmission mechanism of this utility model;

[0018] Figure 5 This is a cross-sectional isometric structural diagram of the cutting mechanism and the blowing mechanism of this utility model.

[0019] The attached diagram is labeled as follows: 01, workbench; 11, platform body; 12, baffle; 13, rotating roller; 14, chip removal screen; 15, chip collection box; 16, chip removal pipe; 02, limiting mechanism; 21, guide rod; 22, hydraulic cylinder; 23, limiting plate; 03, pressing mechanism; 31, positioning rod; 32, spring; 33, moving beam; 34, adjusting knob; 35, pressing wheel; 04, transmission mechanism; 41, frame; 42, slider; 43, positioning bolt; 44, stepper motor; 45, conveying roller; 05, cutting mechanism; 51, electric motor; 52, dual output shaft reducer; 53, rotating shaft; 54, cutting blade; 06, blowing mechanism; 61, transmission shaft; 62, air pump; 63, air extraction pipe; 64, first air supply pipe; 65, exhaust hopper; 66, second air supply pipe; 67, nozzle. Detailed Implementation

[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0021] Example 1

[0022] This utility model discloses a wall decoration panel cutting machine, including a worktable 01; it also includes two sets of limiting mechanisms 02, four sets of pressing mechanisms 03, a transmission mechanism 04, a cutting mechanism 05, and a blowing mechanism 06. The two sets of limiting mechanisms 02 are installed on the worktable 01 to limit the panel. The four sets of pressing mechanisms 03 are respectively installed on the two sets of limiting mechanisms 02 to press the top of the panel. The transmission mechanism 04 is installed on the worktable 01 and drives the panel forward. The cutting mechanism 05 is installed on the worktable 01 to cut the panel. The blowing mechanism 06 is installed on the cutting mechanism 05 to blow away waste chips. The worktable 01 includes a table body 11, a baffle 12, multiple sets of rotating rollers 13, a chip removal screen 14, a chip collection box 15, and a chip removal pipe 16. The bottom end of the platform 11 is connected to the ground, the bottom end of the baffle 12 is connected to the top end of the platform 11, multiple sets of rotating rollers 13 are rotatably mounted on the baffle 12, the chip removal screen 14 is mounted on the platform 11, the chip collection box 15 is mounted on the platform 11 and communicates with the inside of the chip removal screen 14, and the chip removal pipe 16 is mounted on the chip collection box 15 and communicates with the inside of the chip collection box 15; the limiting mechanism 02 includes two sets of guide rods 21, six sets of hydraulic cylinders 22 and two sets of moving beams 33, the two sets of guide rods 21 are mounted on the baffle 12, the six sets of hydraulic cylinders 22 are mounted opposite each other on the baffle 12, the two sets of limiting plates 23 are slidably mounted on the two sets of guide rods 21 and the limiting plates 23 are connected to the three sets of limiting plates 23 on the same side, the two sets of limiting mechanisms 02 are respectively mounted in front of the cutting mechanism 05 The rear two sides; the pressing mechanism 03 includes two sets of positioning rods 31, two sets of springs 32, a moving beam 33, an adjusting knob 34, and three sets of pressing wheels 35. The limiting plate 23 has grooves, and the two sets of positioning rods 31 are installed in the grooves of the limiting plate 23. The two sets of springs 32 are respectively fitted onto the two sets of positioning rods 31. The moving beam 33 is slidably installed on the two sets of positioning rods 31 and connected to the top of the two sets of springs 32. The adjusting knob 34 is rotatably installed on the limiting plate 23 and screwed onto the moving beam 33. The three sets of pressing wheels 35 are rotatably installed on the moving beam 33. The transmission mechanism 04 includes a frame 41, two sets of sliders 42, two sets of positioning bolts 43, two sets of stepper motors 44, and two sets of conveyor rollers 45. The bottom end of the frame 41 is connected to the top end of the platform 11. The frame 41 has two sets of sliding grooves and multiple sets of positioning holes. Two sets of sliders 42 are respectively installed in the two sets of sliding grooves of the frame 41. Two sets of positioning bolts 43 are respectively installed in the two sets of positioning holes. Two sets of stepper motors 44 are respectively installed on the two sets of sliders 42. Two sets of conveying rollers 45 are respectively rotatably installed on the two sets of sliders 42 and respectively connected to the two sets of stepper motors 44. The cutting mechanism 05 includes a motor 51, a dual-output shaft reducer 52, a rotating shaft 53 and a cutting blade 54. The motor 51 is installed on the chip collection box 15. The input end of the dual-output shaft reducer 52 is connected to the output end of the motor 51. The rotating shaft 53 rotates on the chip collection box 15 and the input end of the rotating shaft 53 is connected to the output end of the dual-output shaft reducer 52. The cutting blade 54 is installed on the rotating shaft 53.During operation, the worker first places the decorative panel on multiple sets of rotating rollers 13. Based on the panel's width and cutting position, six sets of hydraulic cylinders 22 are activated. These cylinders push two sets of limiting plates 23 to slide along two sets of guide rods 21, positioning the panel between them. The worker then turns the adjusting knob 34 to adjust the height of the moving beam 33. Two sets of positioning rods 31 facilitate the up-and-down movement of the moving beam 33, while two sets of springs 32 provide support. Three sets of pressing wheels 35 press against the top of the panel, applying pressure. Then the operation begins. The operator slides two sets of sliders 42 to adjust the height of the conveyor rollers 45, then inserts two sets of positioning bolts 43 into the positioning holes of the frame 41 to fix the two sets of sliders 42. The stepper motor 44 is started, driving the conveyor rollers 45 to rotate. The conveyor rollers 45 then transport the sheet material forward. Simultaneously, the motor 51 is started, driving the rotating shaft 53 to rotate via a dual-output shaft reducer 52. The rotating shaft 53 drives the cutting blade 54 to rotate, cutting the sheet material and improving work efficiency. Waste chips generated during cutting are collected in the chip collection box 15 through the chip removal screen 14 and then discharged through the chip removal pipe 16.

[0023] Example 2

[0024] like Figures 1 to 5As shown, this utility model discloses a wall decoration panel cutting machine based on embodiment 1. The blowing mechanism 06 includes a drive shaft 61, an air pump 62, an air extraction pipe 63, a first air supply pipe 64, an exhaust hopper 65, a second air supply pipe 66, and multiple sets of nozzles 67. The input end of the drive shaft 61 is connected to the output end of the dual-output shaft reducer 52. The air pump 62 is mounted on the chip collection box 15, and its input end is connected to the output end of the drive shaft 61. The air extraction pipe 63 is mounted on the air pump 62, the first air supply pipe 64 is mounted on the air pump 62, and the exhaust hopper 65 is mounted on the frame 41 and connected to the inside of the first air supply pipe 64. The second air supply pipe 66 is installed on the chip collection box 15 and communicates with the inside of the first air supply pipe 64. Multiple sets of nozzles 67 are installed inside the chip collection box 15 and communicate with the inside of the second air supply pipe 66. During operation, the worker first places the decorative panel on multiple sets of rotating rollers 13. Based on the width of the panel and the cutting position, six sets of hydraulic cylinders 22 are activated. The six sets of hydraulic cylinders 22 push two sets of limiting plates 23 to slide along two sets of guide rods 21. The panel is positioned between the two sets of limiting plates 23, facilitating panel positioning. The worker then turns the adjusting knob 34 to adjust the height of the moving beam 33. The two sets of positioning rods 31 facilitate positioning. The moving beam 33 moves up and down, supported by two sets of springs 32. Three sets of pressing rollers 35 press against the top of the sheet material. The operator then slides two sets of sliders 42 to adjust the height of the conveyor rollers 45. Two sets of positioning bolts 43 are then inserted into the positioning holes of the frame 41 to fix the sliders 42. The stepper motor 44 is started, driving the conveyor rollers 45 to rotate, which in turn transports the sheet material forward. Simultaneously, the motor 51 is started, driving the rotating shaft 53 to rotate via a dual-output shaft reducer 52. The rotating shaft 53 then rotates the cutting blade 54. The cutting blade 54 cuts the sheet metal to improve work efficiency. The dual-output shaft reducer 52 drives the drive shaft 61 to rotate. The drive shaft 61 drives the air pump 62 to draw air through the air extraction pipe 63. The air pump 62 delivers compressed air to the exhaust hopper 65 through the first air supply pipe 64. The exhaust hopper 65 sprays the compressed air downward to avoid waste chips splashing and accelerates the waste chips to enter the chip collection box 15 through the chip discharge net 14. At the same time, the first air supply pipe 64 delivers compressed air to multiple sets of nozzles 67 through the second air supply pipe 66. The multiple sets of nozzles 67 spray compressed air and discharge the waste chips collected in the chip collection box 15 through the chip discharge pipe 16.

[0025] The stepper motor 44, electric motor 51, dual-output shaft reducer 52, and air pump 62 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0026] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A wall panel cutting machine, comprising a workbench (01); characterized in that, It also includes two sets of limiting mechanisms (02), four sets of pressing mechanisms (03), a transmission mechanism (04), a cutting mechanism (05), and a blowing mechanism (06). The two sets of limiting mechanisms (02) are installed on the worktable (01) and limit the plate. The four sets of pressing mechanisms (03) are installed on the two sets of limiting mechanisms (02) and press the top of the plate. The transmission mechanism (04) is installed on the worktable (01) and drives the plate forward. The cutting mechanism (05) is installed on the worktable (01) and cuts the plate. The blowing mechanism (06) is installed on the cutting mechanism (05) and blows away the waste.

2. The wall decoration panel cutting machine as described in claim 1, characterized in that, The workbench (01) includes a table body (11), a baffle (12), multiple sets of rotating rollers (13), a chip removal screen (14), a chip collection box (15), and a chip removal pipe (16). The bottom end of the table body (11) is connected to the ground, the bottom end of the baffle (12) is connected to the top end of the table body (11), multiple sets of rotating rollers (13) are rotatably mounted on the baffle (12), the chip removal screen (14) is mounted on the table body (11), the chip collection box (15) is mounted on the table body (11) and communicates with the inside of the chip removal screen (14), and the chip removal pipe (16) is mounted on the chip collection box (15) and communicates with the inside of the chip collection box (15).

3. A wall decoration panel cutting machine as described in claim 2, characterized in that, The limiting mechanism (02) includes two sets of guide rods (21), six sets of hydraulic cylinders (22) and two sets of moving beams (33). The two sets of guide rods (21) are both mounted on the baffle (12). The six sets of hydraulic cylinders (22) are mounted opposite each other on the baffle (12). The two sets of limiting plates (23) are slidably mounted on the two sets of guide rods (21) and the limiting plates (23) are connected to the three sets of limiting plates (23) on the same side. The two sets of limiting mechanisms (02) are respectively installed on the front and rear sides of the cutting mechanism (05).

4. A wall decoration panel cutting machine as described in claim 3, characterized in that, The pressing mechanism (03) includes two sets of positioning rods (31), two sets of springs (32), a moving beam (33), an adjusting knob (34), and three sets of pressing wheels (35). The limiting plate (23) has a groove. The two sets of positioning rods (31) are installed in the groove of the limiting plate (23). The two sets of springs (32) are respectively fitted on the two sets of positioning rods (31). The moving beam (33) is slidably installed on the two sets of positioning rods (31) and connected to the top of the two sets of springs (32). The adjusting knob (34) is rotatably installed on the limiting plate (23) and screwed to the moving beam (33). The three sets of pressing wheels (35) are rotatably installed on the moving beam (33).

5. A wall decoration panel cutting machine as described in claim 2, characterized in that, The transmission mechanism (04) includes a frame (41), two sets of sliders (42), two sets of positioning bolts (43), two sets of stepper motors (44) and two sets of conveyor rollers (45). The bottom end of the frame (41) is connected to the top end of the platform (11). The frame (41) has two sets of sliding grooves and multiple sets of positioning holes. The two sets of sliders (42) are respectively installed in the two sets of sliding grooves of the frame (41). The two sets of positioning bolts (43) are respectively installed in the two sets of positioning holes. The two sets of stepper motors (44) are respectively installed on the two sets of sliders (42). The two sets of conveyor rollers (45) are respectively rotatably installed on the two sets of sliders (42) and are respectively connected to the two sets of stepper motors (44) for transmission.

6. A wall decoration panel cutting machine as described in claim 2, characterized in that, The cutting mechanism (05) includes a motor (51), a dual-output shaft reducer (52), a rotating shaft (53), and a cutting blade (54). The motor (51) is mounted on the chip collection box (15). The input end of the dual-output shaft reducer (52) is connected to the output end of the motor (51). The rotating shaft (53) rotates on the chip collection box (15), and the input end of the rotating shaft (53) is connected to the output end of the dual-output shaft reducer (52). The cutting blade (54) is mounted on the rotating shaft (53).

7. A wall decoration panel cutting machine as described in claim 6, characterized in that, The purging mechanism (06) includes a drive shaft (61), an air pump (62), an air extraction pipe (63), a first air supply pipe (64), an exhaust hopper (65), a second air supply pipe (66), and multiple sets of nozzles (67). The input end of the drive shaft (61) is connected to the output end of the dual-output shaft reducer (52). The air pump (62) is installed on the chip collection box (15) and its input end is connected to the output end of the drive shaft (61). The air extraction pipe (63) is installed on the air pump (62). The first air supply pipe (64) is installed on the air pump (62). The exhaust hopper (65) is installed on the frame (41) and communicates with the inside of the first air supply pipe (64). The second air supply pipe (66) is installed on the chip collection box (15) and communicates with the inside of the first air supply pipe (64). Multiple sets of nozzles (67) are all installed inside the chip collection box (15) and communicate with the inside of the second air supply pipe (66).

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