Material staggering module

By designing a misfit module, the automated detection and sorting of spring pieces were solved, improving production efficiency and accuracy, and making it suitable for high-precision and mass production.

CN223935665UActive Publication Date: 2026-02-24FREEWON CHINA CO LTD
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Patent Information

Application Number
CN202520604455.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-02-24
Estimated Expiration
2035-04-02

AI Technical Summary

Technical Problem

In existing technologies, the cutting and packaging process of spring clips relies on manual operation, resulting in low efficiency and poor accuracy, which is especially evident in high-precision or mass production.

Method used

A material sorting module was designed, including a base plate, a support plate, a top plate, a clamping platform, a detection device, and a servo motor-driven threaded rod system to achieve automated material sorting and arrangement. The support column provides stability, the servo motor-driven threaded rod adjusts the material spacing, the slider achieves material positioning and fixing, and the detector achieves material detection.

Benefits of technology

It achieves flexibility and safety, improves the automation of shrapnel detection and material sorting process. The support columns set on the base plate ensure the stability and safety of the device, and realize the automation of material sorting and arrangement devices, as well as the automation of material positioning and placement devices.

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    Figure CN223935665U_ABST
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Abstract

The utility model relates to the technical field of elastic sheet detection, in particular to a material staggering module which comprises a bottom plate, a bearing plate is fixedly arranged on the bottom plate, a material placing disc used for bearing materials is fixedly arranged on the bearing plate, a top plate is fixedly arranged on the bottom plate, and a clamping table used for clamping the materials is fixedly arranged on the top plate. A material conveying belt is fixedly arranged on the outer wall of the material containing disc, the other end of the material conveying belt is fixedly connected with the clamping table, a detection device used for observing materials to be machined is fixedly arranged on the top plate, a containing table is fixedly arranged on the top plate, and a limiting frame is fixedly arranged on the containing table. Through the servo motor arranged on the placing table, the threaded rod is controlled to rotate, and the rotating threaded rod can drive the sliding block to move, so that the distance between two adjacent materials after detection is completed is adjusted, and the materials can be conveniently placed on a carrier tape.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a piece of detection technical field, concretely is a wrong material module. BACKGROUND

[0002] The elastic piece is often used in the buffer shockproof device and the relay delay device of machinery and vehicle. At present, the elastic piece cutting and packaging in the field are generally cut into sections by artificial cutting of the material belt, and then the material belt and the product are put into a special jig for material taking (the material belt and the product must be pre-cut once), the quality of the product and the work efficiency mainly depend on the operation method of the operator, and the work experience and the proficiency have great relationship. However, in the actual work, since the elastic piece is very small and easy to deform, the staff needs to use tweezers to clamp the product, which is very inconvenient. Moreover, such monotonous and repetitive labor without technology is difficult for the staff to maintain high concentration, and the product is too small to be operated manually, resulting in low work efficiency.

[0003] According to the search, the published announcement No. CN205165497U discloses a full-automatic elastic piece cutting device, which comprises an automatic feeding mechanism, at least used for automatically feeding the product and the material belt; a positioning mechanism, at least used for positioning the fed product; a feeding mechanism and a cutting module, the feeding mechanism feeds the product to the cutting module to cut the product from the material belt; a wrong position material separating mechanism, at least used for separating the product from the material belt; a product automatic carrying mechanism, at least used for carrying the product into the bottom disc; and a cutting and feeding mechanism, at least used for cutting the cut material belt.

[0004] In the automatic production line, the sorting and arrangement of the material are key steps. The above device relies on manual or simple mechanical device, and has problems of low efficiency and poor precision, especially in high-precision or mass production, and the wrong material module aims to solve these problems and provide a high-efficiency and precise material sorting and arrangement device. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a wrong material module to solve the problems of low efficiency and poor precision in product carrying, arrangement and placement, and to be suitable for high-precision and mass production environment.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A wrong material module, including the bottom plate, the bottom plate is fixedly provided with the bearing plate, the bearing plate is fixedly provided with the material loading disc for bearing material, the bottom plate is fixedly provided with the top plate, the top plate is fixedly provided with the clamping table for clamping material, the outer wall of the material loading disc is fixedly provided with the material conveying belt, the other end of the material conveying belt is fixedly connected with the clamping table, the top plate is fixedly provided with the detection device for observing the material to be processed, the top plate is fixedly provided with the placement table, the placement table is fixedly provided with the limiting frame, the threaded rod is rotatably arranged on the limiting frame, the sliding block is slidably arranged on the threaded rod, and the fixed plate for placing the material after detection is fixedly arranged on the sliding block.

[0008] Preferably, the bottom end of the bottom plate is fixedly provided with a plurality of parallel support columns, and each support column is uniformly distributed at each corner of the bottom plate.

[0009] Preferably, the top plate is fixedly provided with a support plate, the support plate is fixedly provided with a controller, the controller is fixedly provided with a horizontal rod, and the detector for detecting the material is fixedly arranged on the horizontal rod.

[0010] Preferably, the threaded rod and the output end of the servo motor are fixedly provided with belt pulleys, and the two belt pulleys are connected through a belt drive.

[0011] Preferably, the threaded rod is provided with two threads, and the rotation directions of the two threads are oppositely arranged, and the two sliding blocks are mirror image distributed on the two threads of the threaded rod.

[0012] Preferably, the limiting frame is fixedly provided with a guide rod, the guide rod and the threaded rod are arranged in parallel with each other, and the sliding block and the guide rod are slidably connected.

[0013] Preferably, the sliding block is fixedly provided with a fixed plate, the center of the sliding block is fixedly provided with a material collecting plate, and the material collecting plate is located in the middle of the fixed plate.

[0014] Preferably, the fixed plate is fixedly provided with a disc, the sliding rod is slidably arranged on the disc, the snap ring is fixedly arranged on the outer circumferential surface of the sliding rod, and the spring is fixedly arranged on the snap ring.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model discloses a support column is set up on the bottom plate, realized when the staff uses the device, the support column set up on the bottom plate can provide a good stability for the device, after the device detects the bullet, the transport mechanism of the device places the material after detection on the placing table of the device, through the servo motor set up on the placing table, realized control screw rod rotation, and the threaded rod of rotation can drive the sliding block to move, thereby realized adjusting the distance between two adjacent materials after detection, convenient to place the carrier tape. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the overall structure schematic diagram of the utility model;

[0018] Figure 2 It is the placing table structure schematic diagram of the utility model;

[0019] Figure 3 It is the local structure schematic diagram of the utility model;

[0020] Figure 4 It is the fixed plate structure schematic diagram of the utility model.

[0021] In the drawing: 1, bottom plate;2, support column;3, bearing plate;31, discharge tray;311, material conveying belt;4, top plate;41, support plate;42, controller;421, cross rod;43, detector;5, clamping table;6, placing table;61, servo motor;62, guide rod;63, threaded rod;631, pulley;7, sliding block;71, fixed plate;711, material receiving plate;712, disc;713, sliding rod;7131, snap ring;7132, spring. DETAILED DESCRIPTION

[0022] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0023] In order to enable the personnel in the technical field to better understand the present application scheme, the technical scheme in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without creative labor should belong to the protection scope of the present application.

[0024] REFERENCE Figures 1-3The utility model provides a material module, including the bottom plate 1, the bottom plate 1 is fixedly arranged with the bearing plate 3, the bearing plate 3 is fixedly arranged with the material loading disc 31 for bearing material, the bottom plate 1 is fixedly arranged with the top plate 4, the top plate 4 is fixedly arranged with the clamping table 5 for clamping material, the outer wall of material loading disc 31 is fixedly arranged with the material belt 311, the other end of material belt 311 is fixedly connected between the clamping table 5, the top plate 4 is fixedly arranged with the detection device for observing the material to be processed, the top plate 4 is fixedly arranged with the placement table 6, the placement table 6 is fixedly arranged with the limiting frame, the limiting frame is rotatably arranged with the threaded rod 63, the threaded rod 63 is slidably arranged with the sliding block 7, the sliding block 7 is fixedly arranged with the fixed plate 71 for placing the material after detection.

[0025] Referring to Figures 1-3 The bottom end of the bottom plate 1 is fixedly provided with a plurality of parallel support columns 2, and each support column 2 is uniformly distributed at each corner of the bottom plate 1. The plurality of support columns 2 arranged on the bottom plate 1 support the device body, and the uniform distribution of each support column 2 at the bottom of the bottom plate 1 ensures uniform stress and guarantees the stability and safety of the device.

[0026] Referring to Figures 2-3 The top plate 4 is fixedly provided with a support plate 41, the support plate 41 is fixedly provided with a controller 42, the controller 42 is fixedly provided with a cross bar 421, and the cross bar 421 is fixedly provided with a detector 43 for detecting material. The support plate 41 arranged on the top plate 4 and the controller 42 fixedly arranged on the support plate 41 enable the detector 43 on the device to detect the material under the action of the controller 42 when the material is moved to the clamping table 5 of the device.

[0027] Referring to Figures 2-4 The threaded rod 63 and the output end of the servo motor 61 are both fixedly provided with a belt pulley 631, and the two belt pulleys 631 are connected by a belt. When the staff starts the servo motor 61, the belt pulley 631 fixedly arranged on the output end of the servo motor 61 rotates, and drives the belt pulley 631 on the threaded rod 63 to rotate through the belt, thereby driving the threaded rod 63 to rotate.

[0028] Referring to Figures 1-3 The threaded rod 63 is provided with two threads, and the rotation directions of the two threads are oppositely arranged. The two sliding blocks 7 are mirror-distributed on the two threads of the threaded rod 63. The two threads with opposite rotation directions arranged on the threaded rod 63 enable the two sliding blocks 7 connected with the threaded rod 63 to move towards each other at the same time when the threaded rod 63 rotates.

[0029] Referring to Figures 1-3The limiting frame is fixedly provided with a guide rod 62, the guide rod 62 and the threaded rod 63 are arranged in parallel with each other, the sliding block 7 is slidably connected with the guide rod 62, and the guide rod 62 arranged on the limiting frame can avoid the inclination of the sliding block 7 during movement of the sliding block 7.

[0030] With reference to Figures 2-4 The sliding block 7 is fixedly provided with a fixed plate 71, and a material collecting plate 711 is fixedly arranged at the center of the sliding block 7 and located at the middle of the fixed plate 71, so that the fixed plate 71 and the material collecting plate 711 arranged on the sliding block 7 can be used for positioning and fixing the bullet after detection.

[0031] With reference to Figures 2-4 The fixed plate 71 is fixedly provided with a disc 712, the disc 712 is slidably provided with a sliding rod 713, the outer circumferential surface of the sliding rod 713 is fixedly provided with a clasp 7131, and the clasp 7131 is fixedly provided with a spring 7132, so that when the bullet is placed on the material collecting plate 711 of the device, the bullet can press the sliding rod 713, and the sliding rod 713 can enhance the fixing effect of the bullet under the action of the spring 7132.

[0032] The specific scheme is as follows: when the staff uses the device, the support column 2 arranged on the bottom plate 1 can provide good stability for the device, the plurality of support columns 2 arranged on the bottom plate 1 can support the device body, and the device is uniformly distributed on the bottom of the bottom plate 1 to make the force uniform, so as to ensure the stability and safety of the device, the support plate 41 arranged on the top plate 4 and the controller 42 fixedly arranged on the support plate 41 can realize that when the material is moved to the clamping table 5 of the device, the detector 43 on the device can detect the material under the action of the controller 42, the servo motor 61 is started, the pulley 631 fixedly arranged on the output end of the servo motor 61 rotates, and the pulley 631 on the threaded rod 63 is driven to rotate through the belt, so as to drive the threaded rod 63 to rotate, the two sections of threads arranged on the threaded rod 63 are opposite in rotation direction, so that the two sliding blocks 7 connected with the threaded rod 63 can move towards each other at the same time when the threaded rod 63 rotates, so as to adjust the distance between the two adjacent materials after detection, and facilitate placing on the belt.

[0033] Those skilled in the art should understand that the discussion of the above any embodiment is only exemplary; the technical features in the above embodiments or different embodiments can be combined under the idea of the present application, the steps can be implemented in any order, and there are many other changes of different aspects of the present application as described above, which are not provided in details for the sake of simplicity.

[0034] The present application is intended to cover all such alternatives, modifications, and variations that fall within the broad scope of the appended claims. Accordingly, any and all such alternations, modifications, equivalents, improvements and the like are intended to be encompassed by the present application.

Claims

1. A misaligned material module, comprising a base plate (1), characterized in that... It also includes a support plate (3) fixedly installed on the base plate (1), a material feeding tray (31) fixedly installed on the support plate (3), a top plate (4) fixedly installed on the base plate (1), a clamping platform (5) fixedly installed on the top plate (4), a conveyor belt (311) fixedly installed on the outer wall of the material feeding tray (31), the other end of the conveyor belt (311) fixedly connected to the clamping platform (5), a detection device for observing the material to be processed fixedly installed on the top plate (4), a placement platform (6) fixedly installed on the top plate (4), a limit frame fixedly installed on the placement platform (6), a threaded rod (63) rotatably installed on the limit frame, a slider (7) slidably installed on the threaded rod (63), and a fixing plate (71) fixedly installed on the slider (7) for placing the material after the detection is completed.

2. The misaligned material module according to claim 1, characterized in that, Multiple parallel support columns (2) are fixedly installed on the bottom end of the base plate (1), and each support column (2) is evenly distributed at each corner of the base plate (1).

3. The misaligned material module according to claim 1, characterized in that, A support plate (41) is fixedly installed on the top plate (4), a controller (42) is fixedly installed on the support plate (41), a crossbar (421) is fixedly installed on the controller (42), and a detector (43) for detecting materials is fixedly installed on the crossbar (421).

4. A misaligned material module according to claim 1, characterized in that, A servo motor (61) is fixedly installed on the placement platform (6). A pulley (631) is fixedly installed on both the threaded rod (63) and the output end of the servo motor (61), and the two pulleys (631) are connected by belt drive.

5. A misaligned material module according to claim 4, characterized in that, The threaded rod (63) has two threads, and the rotation directions of the two threads are opposite. The two sliders (7) are mirror-distributed on the threads at both ends of the threaded rod (63).

6. A misaligned material module according to claim 5, characterized in that, A guide rod (62) is fixedly installed on the limiting frame. The guide rod (62) and the threaded rod (63) are arranged parallel to each other. The slider (7) is slidably connected to the guide rod (62).

7. A misaligned material module according to claim 1, characterized in that, A fixing plate (71) is fixedly installed on the slider (7), and a receiving plate (711) is fixedly installed at the center of the slider (7), and the receiving plate (711) is located in the middle of the fixing plate (71).

8. A misaligned material module according to claim 7, characterized in that, A disc (712) is fixedly mounted on the fixed plate (71), a slide rod (713) is slidably mounted on the disc (712), a retaining ring (7131) is fixedly mounted on the outer circumferential surface of the slide rod (713), and a spring (7132) is fixedly mounted on the retaining ring (7131).

Citation Information

Patent Citations

  • Full -automatic shell fragment cutting device

    CN205165497U