Bottom shell separating mechanism
By designing a bottom shell separation mechanism in the production of vacuum insulation panels, and using brushes to separate the bristles set on the upper side of the bottom shell, the problem of multiple bottom shells getting mixed up when gripped by a robotic arm is solved, thus improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520190701.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-02-07
AI Technical Summary
When mass-producing shell-type four-sided sealed vacuum insulation panels, the robotic arm may lift the next bottom shell when picking up the top shell, which affects production efficiency.
Design a bottom shell separation mechanism, including a placement panel and a brush-opening component. The brush holder and brush bristles are set at the upper side of the bottom shell. The brush-opening component pushes down the next bottom shell as the bottom shell rises, ensuring that the robot arm only grips one bottom shell.
This technology enables the picking of only one bottom shell during the clamping process, avoiding confusion between multiple bottom shells and improving production efficiency and product quality.
Smart Images

Figure CN223935691U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bottom shell clamping technology, and in particular to a bottom shell separation mechanism. Background Technology
[0002] Vacuum insulation panels (VIP panels) are a high-efficiency, energy-saving, high-tech vacuum insulation material obtained by encapsulating the insulation core material in a vacuum-sealed bag. Because it effectively avoids heat transfer caused by air convection, its thermal conductivity is significantly lower than that of traditional insulation materials (vitrified microspheres, polystyrene boards, polyurethane foam, etc.), resulting in excellent thermal insulation performance. Compared to other insulation materials, vacuum insulation panels have the advantages of small size, thinness, light weight, and low thermal conductivity, thus attracting widespread attention in the fields of building exterior wall insulation and refrigerator insulation.
[0003] In manufacturing shell-type four-sided sealed vacuum insulation panels, the core material and adsorbent are placed inside the bottom shell. After vacuuming, the barrier film is heat-sealed to the bottom shell. During mass production, a robotic arm is used to grip each bottom shell and invert it onto the core material. To facilitate gripping, multiple bottom shells are stacked together. However, when the robotic arm grips the top bottom shell, it lifts the next bottom shell, thus affecting the mass production of the shell-type four-sided sealed vacuum insulation panels. Summary of the Invention
[0004] Based on the aforementioned problems in the prior art, the purpose of this application is to provide a bottom shell separation mechanism, which, by setting a brush-opening component, separates the next bottom shell adsorbed on the surface bottom shell when the robotic arm grips the surface bottom shell, thereby ensuring that only one bottom shell is gripped at a time.
[0005] The technical solution adopted by this application to solve its technical problem is: a bottom shell separation mechanism, including a panel placement and a brush opening component;
[0006] The placement panel forms a placement cavity for placing the bottom shell. The brush-opening assembly includes a brush seat and brush bristles. The brush seat is fixed on the placement panel, and the brush bristles are arranged on the brush seat. The brush bristles are arranged in multiple layers and are located above the side of the placement cavity.
[0007] Furthermore, the brush-removing assembly includes a first brush-removing assembly and a second brush-removing assembly, with the first brush-removing assembly located on one side of the placement cavity and the second brush-removing assembly located on the other side of the placement cavity.
[0008] Furthermore, the first brush-opening assembly includes a first brush seat, a motor, a brush roller, and first bristles. The first brush seat is fixed on the placement panel, the motor is mounted on the first brush seat, the brush roller is connected to the motor and driven to rotate by the motor, and the first bristles are evenly distributed on the brush roller.
[0009] Furthermore, a bearing seat is provided on the first brush holder, and the brush roller is rotatably connected to the bearing seat.
[0010] Furthermore, the second brush-opening assembly includes a second brush seat, a brush connecting plate, and second brush bristles. The second brush seat is disposed on the placement panel, the brush connecting plate is disposed on the second brush seat, and the second brush bristles are disposed on the brush connecting plate.
[0011] Furthermore, a slide rail is provided on the placement panel, and a slider is provided on the second brush holder. The slider is slidably disposed on the slide rail so that the second brush bristles are closer to or further away from the first brush bristles.
[0012] Furthermore, it also includes a positioning component, which includes a static positioning block and a dynamic positioning block. The static positioning block is mounted on the placement panel via a base, and the dynamic positioning block is mounted on the second brush holder. The dynamic positioning block is positioned opposite to the static positioning block.
[0013] Furthermore, the static positioning block includes a first vertical plate, a second vertical plate, and a horizontal plate. The first vertical plate is connected to the second vertical plate, and the first vertical plate and the second vertical plate are set at a 90-degree angle. The horizontal plate is connected to the second vertical plate, and the horizontal plate is fixed to the base.
[0014] Furthermore, the static positioning block includes a first static positioning block and a second static positioning block, wherein the first static positioning block is adjustable and locked onto the base, and the second static positioning block is adjustable and locked onto the base.
[0015] The beneficial effect of this application is that, during use, the stacked bottom shells are placed on the placement panel, so that the stacked bottom shells are located in the placement cavity, and the brush bristles are located just above the side of the bottom shell. In this way, when the robot arm picks up the top bottom shell, the next bottom shell is lifted by the top bottom shell. As the bottom shell rises, when the side of the bottom shell passes through multiple layers of brush bristles, the brush bristles push the next bottom shell off, thereby realizing that the robot arm can only pick up one bottom shell. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the bottom shell separation mechanism in this application;
[0017] Figure 2 For this application Figure 1 A magnified view of a portion of the image.
[0018] Explanation of reference numerals in the attached figures
[0019] The components include: panel 1, slide rail 11, first brush opening assembly 2, first brush seat 21, motor 22, brush roller 23, first bristles 24, bearing seat 25, second brush opening assembly 3, second brush seat 31, slider 311, brush connecting plate 32, second bristles 33, positioning assembly 4, static positioning block 41, first vertical plate 411, second vertical plate 412, horizontal plate 413, first static positioning block 414, second static positioning block 415, seat body 416, and moving positioning block 42. Detailed Implementation
[0020] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0021] like Figure 1 and Figure 2 As shown, the present invention provides a bottom shell separation mechanism, including a placement panel 1 and a brush-opening assembly. The placement panel 1 has a placement cavity for placing the bottom shell. The brush-opening assembly includes a brush seat and brush bristles. The brush seat is fixed on the placement panel 1, and the brush bristles are arranged on the brush seat. The brush bristles are arranged in multiple layers and are located above the side of the placement cavity.
[0022] Thus, the bottom shell separating mechanism of this utility model, when in use, places the stacked bottom shells on the placement panel 1, so that the stacked bottom shells are located in the placement cavity, and the bristles are located just above the side of the bottom shell. In this way, when the robot arm picks up the top bottom shell, the next bottom shell is lifted up by the top bottom shell. As the bottom shell rises, when the side of the bottom shell passes through multiple layers of bristles, the bristles push the next bottom shell off, while the top bottom shell is held firmly by the suction cup of the robot arm and will not fall off, thereby realizing that the robot arm can only pick up one bottom shell.
[0023] Optionally, the brush-removing assembly includes a first brush-removing assembly 2 and a second brush-removing assembly 3, with the first brush-removing assembly 2 located on one side of the placement cavity and the second brush-removing assembly 3 located on the other side of the placement cavity.
[0024] By setting up a first brush-opening component 2 and a second brush-opening component 3, during the process of the bottom shell rising, the first brush-opening component 2 pushes down one side of the bottom shell, and the second brush-opening component 3 pushes down the other side of the bottom shell, thereby making it easier to remove the next bottom shell that is attached to the surface bottom shell.
[0025] In this embodiment, the first brush-opening assembly 2 includes a first brush seat 21, a motor 22, a brush roller 23, and first brush bristles 24. The first brush seat 21 is fixed on the placement panel 1, the motor 22 is disposed on the first brush seat 21, the brush roller 23 is connected to the motor 22 and is driven to rotate by the motor 22, and the first brush bristles 24 are evenly disposed on the brush roller 23.
[0026] When the bottom shell is lifted by the robotic arm, the motor 22 drives the brush roller 23 to rotate. The rotation of the brush roller 23 drives the first brush bristles 24 to rotate, and the rotation of the first brush bristles 24 removes the next bottom shell.
[0027] To make the brush roller 23 rotate more smoothly, a bearing seat 25 is provided on the first brush holder 21. The brush roller 23 can be rotatably connected to the bearing seat 25. By providing the bearing seat 25, the motor 22 can drive the brush roller 23 to rotate smoothly and stably.
[0028] Furthermore, the second brush-opening assembly 3 includes a second brush seat 31, a brush connecting plate 32, and second brush bristles 33. The second brush seat 31 is disposed on the placement panel 1, the brush connecting plate 32 is disposed on the second brush seat 31, and the second brush bristles 33 are disposed on the brush connecting plate 32. Multiple layers of second brush bristles 33 are evenly disposed on the brush connecting plate 32.
[0029] As the bottom shell is lifted by the robotic arm, the other side of the bottom shell passes through multiple layers of second bristles 33. These multiple layers of second bristles 33 push the bottom shell downwards, thus removing the next bottom shell that is attached to the surface bottom shell.
[0030] In this embodiment, a slide rail 11 is provided on the placement panel 1, and a slider 311 is provided on the second brush holder 31. The slider 311 is slidably mounted on the slide rail 11 so that the second brush bristles 33 can move closer to or further away from the first brush bristles 24. By setting the slide rail 11 and the slider 311, the second brush holder 31 can be slidably mounted. This allows the position of the second brush holder 31 to be adjusted appropriately according to the different widths of the bottom shell, so that the second brush bristles 33 can be positioned just above the side of the bottom shell regardless of the bottom shell width.
[0031] In this embodiment of the invention, a positioning component 4 is also included. The positioning component 4 includes a static positioning block 41 and a movable positioning block 42. The static positioning block 41 is mounted on the placement panel 1 via a base 416, and the movable positioning block 42 is mounted on the second brush holder 31, with the movable positioning block 42 positioned opposite to the static positioning block 41. By setting the static positioning block 41 and the movable positioning block 42, the static positioning block 41 limits one side of the bottom shell, and the movable positioning block 42 limits the other side of the bottom shell, thereby limiting the multiple layers of the bottom shell and preventing the bottom shell from moving in the front-back, left-right, or right-backward directions.
[0032] Furthermore, the static positioning block 41 includes a first vertical plate 411, a second vertical plate 412, and a horizontal plate 413. The first vertical plate 411 is connected to the second vertical plate 412, and the first vertical plate 411 and the second vertical plate 412 are set at a 90-degree angle. The horizontal plate 413 is connected to the second vertical plate 412 and is fixed to the base 416. By setting the first vertical plate 411 and the second vertical plate 412, the bottom shell can be better limited. By setting the horizontal plate 413, the static positioning block 41 can be easily locked onto the base 416.
[0033] The static positioning block 41 includes a first static positioning block 414 and a second static positioning block 415. The first static positioning block 414 is adjustable and locked onto the base 416, and the second static positioning block 415 is adjustable and locked onto the base 416. In this way, the first static positioning block 414 and the second static positioning block 415 can be adjusted according to the length of the bottom shell to ensure that the first static positioning block 414 and the second static positioning block 415 limit the bottom shell, so that bottom shells of different lengths can be limited. The base 416 is provided with a strip-shaped locking groove to facilitate the locking of the first static positioning block 414 and the second static positioning block 415.
[0034] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A bottom shell separation mechanism, characterized in that: Includes a placement panel and a brush-opening assembly; The placement panel forms a placement cavity for placing the bottom shell. The brush-opening assembly includes a brush seat and brush bristles. The brush seat is fixed on the placement panel, and the brush bristles are arranged on the brush seat. The brush bristles are arranged in multiple layers and are located above the side of the placement cavity.
2. The bottom shell separation mechanism as described in claim 1, characterized in that: The brush-removing assembly includes a first brush-removing assembly and a second brush-removing assembly. The first brush-removing assembly is located on one side of the placement cavity, and the second brush-removing assembly is located on the other side of the placement cavity.
3. The bottom shell separation mechanism as described in claim 2, characterized in that: The first brush-opening assembly includes a first brush seat, a motor, a brush roller, and first brush bristles. The first brush seat is fixed on the placement panel, the motor is mounted on the first brush seat, the brush roller is connected to the motor and driven to rotate by the motor, and the first brush bristles are evenly distributed on the brush roller.
4. The bottom shell separation mechanism as described in claim 3, characterized in that: A bearing seat is provided on the first brush holder, and the brush roller is rotatably connected to the bearing seat.
5. The bottom shell separation mechanism as described in claim 2, characterized in that: The second brush-opening assembly includes a second brush seat, a brush connecting plate, and second brush bristles. The second brush seat is disposed on the placement panel, the brush connecting plate is disposed on the second brush seat, and the second brush bristles are disposed on the brush connecting plate.
6. The bottom shell separation mechanism as described in claim 5, characterized in that: The placement panel is provided with a slide rail, and the second brush holder is provided with a slider. The slider is slidably disposed on the slide rail so that the second brush bristles are close to or away from the first brush bristles.
7. The bottom shell separation mechanism as described in claim 6, characterized in that: It also includes a positioning component, which includes a static positioning block and a dynamic positioning block. The static positioning block is mounted on the placement panel via a base, and the dynamic positioning block is mounted on the second brush holder. The dynamic positioning block is positioned opposite to the static positioning block.
8. The bottom shell separation mechanism as described in claim 7, characterized in that: The static positioning block includes a first vertical plate, a second vertical plate, and a horizontal plate. The first vertical plate is connected to the second vertical plate, and the first vertical plate and the second vertical plate are set at a 90-degree angle. The horizontal plate is connected to the second vertical plate and is fixed to the base.
9. The bottom shell separation mechanism as described in claim 7, characterized in that: The static positioning block includes a first static positioning block and a second static positioning block. The first static positioning block is adjustable and locked onto the base, and the second static positioning block is adjustable and locked onto the base.