Torque-controllable cap screwing machine

Abstract

The utility model belongs to the field of tank cap screwing, and particularly relates to a torque-controllable cap screwing machine which comprises a main frame, a placing table is fixedly connected to the top of the main frame, a lifting assembly is arranged on the main frame, a positioning assembly is arranged on the main frame, a first electric cylinder seat is fixedly connected to the inner wall of the main frame, and a second electric cylinder seat is fixedly connected to the inner wall of the main frame. The output end of the first electric cylinder seat is fixedly connected with a movable plate, the outer wall of the movable plate is fixedly connected with a movable rod, and the positioning assembly comprises an adjusting column. According to the torque-controllable cap screwing machine, a round tank body can be effectively fixed through V-shaped notch grooves in a first positioning block and a first pushing block; and when facing a square tank body, a clamping curved bar is clamped on a first pushing block, an inserting rod is inserted on a first positioning block, and a limiting block is matched for limiting, so that a second positioning block is fixed to the outer side of the first positioning block, the square tank body is clamped through a second pushing block and the second positioning block, and the positioning requirements of tank bodies of different shapes can be met.

Description

Technical Field

[0001] This utility model relates to the field of tank capping technology, specifically a torque-controllable capping machine. Background Technology

[0002] In the production processes of many industries such as food, pharmaceuticals, and daily chemicals, capping is a crucial step. Product packaging takes many forms, and cans come in various shapes, including round and square. This necessitates that capping equipment be able to adapt to the positioning and capping requirements of cans of different shapes to ensure smooth production.

[0003] Currently, traditional capping machines often lack flexibility in can positioning. They can usually only be positioned and fixed for cans of specific shapes, making it difficult to adapt to the needs of cans of various shapes. This results in the need to frequently change equipment or make complex adjustments when processing cans of different shapes, and poor versatility. In view of this, we propose a torque-controllable capping machine. Utility Model Content

[0004] The main objective of this invention is to provide a torque-controllable capping machine that can solve the problems mentioned in the background section.

[0005] To achieve the above objectives, the present invention proposes a torque-controllable capping machine, comprising a main frame, a placement platform fixedly connected to the top of the main frame, a lifting assembly and a positioning assembly on the main frame, an electric cylinder base fixedly connected to the inner wall of the main frame, a movable plate fixedly connected to the output end of the electric cylinder base, a movable rod fixedly connected to the outer wall of the movable plate, and a plug-in sleeve fixedly connected to the outer wall of the movable rod. The positioning assembly includes:

[0006] An adjusting column is fixedly connected to the top of the main frame, and a synchronizing rod is slidably connected to the inner wall of the adjusting column;

[0007] Positioning block one, the end face of the synchronizing rod is fixedly connected to positioning block one, and the top of the adjusting column is threadedly connected to locking block;

[0008] An auxiliary column is fixedly connected to the top of the main frame, and a push block is inserted into the outer wall of the plug sleeve.

[0009] Preferably, the top of the first push block is engaged with a locking crank, and the outer wall of the locking crank is fixedly connected to the second push block. The top of the first push block is engaged with a locking slot, and the locking crank can be engaged in the locking slot.

[0010] Preferably, a connecting rod is inserted into the inner wall of the first positioning block, and a second positioning block is fixedly connected to the outer wall of the connecting rod. A sliding rod is slidably connected to the inner wall of the first positioning block, a pull plate is fixedly connected to the top of the sliding rod, and a limiting block is fixedly connected to the bottom of the sliding rod. A limiting ring groove is formed on the connecting rod, and the limiting block can slide into the limiting ring groove.

[0011] Preferably, the lifting assembly includes an electric cylinder base two, the output end of which is fixedly connected to a lifting plate, a guide column is fixedly connected to the inner wall of the main frame, a guide slide is fixedly connected to the top of the main frame, a fixed cylinder is slidably connected to the inner wall of the guide slide, and the outer wall of the fixed cylinder is fixedly connected to the inner wall of the lifting plate.

[0012] Preferably, a support frame is fixedly connected to the top of the fixed cylinder, a motor is fixedly connected to the inner wall of the support frame, a reducer is fixedly connected to the output end of the motor, and an input synchronous pulley set is fixedly connected to the top of the support frame.

[0013] Preferably, a coupling one is fixedly connected to the inner wall of the input synchronous pulley set, a torque sensor is fixedly connected to the bottom of the coupling one, a coupling two is fixedly connected to the bottom of the torque sensor, an output synchronous pulley set is fixedly connected to the outer wall of the coupling two, a synchronous shaft is fixedly connected to the inner wall of the output synchronous pulley set, a pneumatic slip ring is slidably connected to the outer wall of the synchronous shaft, a pneumatic gripper is fixedly connected to the bottom of the synchronous shaft, a display screen is fixedly connected to the main frame, and a protective plate is fixedly connected to the outer wall of the support frame.

[0014] This utility model provides a torque-controllable capping machine. It has the following beneficial effects:

[0015] (1) The torque controllable capping machine has a good tank positioning function. Its positioning components are designed flexibly. For round tanks, the V-shaped notch on positioning block one and pushing block one can effectively fix them. When facing a square tank, by snapping a snapping rod on pushing block one, inserting a snapping rod on positioning block one and cooperating with a limiting block to limit the position, positioning block two is fixed on the outside of positioning block one. The square tank is clamped by pushing block two and positioning block two, which can adapt to the positioning requirements of tanks of different shapes and improve the versatility of the equipment.

[0016] (2) The motor power of this torque-controllable capping machine is adjusted and optimized by a reducer and then transmitted through components such as the input synchronous pulley set and coupling. The torque sensor monitors the torque data in real time and transmits it to the display screen as an electrical signal. The operator can adjust and set the torque through the display screen. The power is finally transmitted to the pneumatic gripper, which completes the capping operation according to the preset torque and speed. The entire power transmission process is closely coordinated to ensure the high efficiency, accuracy and stability of the capping operation. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0019] Figure 2 This is a cross-sectional structural diagram of the main frame and guide column of this utility model;

[0020] Figure 3 This is a cross-sectional view of the support frame and synchronous shaft of this utility model.

[0021] Figure 4 This is a cross-sectional view of the coupling and motor components of this utility model.

[0022] Figure 5 This is an exploded cross-sectional view of a portion of the pushing block 2 and the positioning block of this utility model;

[0023] Figure 6 This is a schematic diagram of the structure of the present utility model. Figure 5 An enlarged diagram of A in the diagram.

[0024] Explanation of reference numerals: 1. Main frame; 2. Placement platform; 3. Lifting assembly; 31. Electric cylinder base two; 32. Lifting plate; 33. Guide column; 34. Guide slide; 35. Fixed cylinder; 36. Support frame; 4. Positioning assembly; 41. Adjusting column; 42. Synchronizing rod; 43. Positioning block one; 44. Locking block; 45. Auxiliary column; 46. Pushing block one; 5. Electric cylinder base one; 6. Movable plate; 7. Movable rod; 8. Insertion sleeve; 9. Clamping crank; 10. Push block two; 11. Insertion rod; 12. Positioning block two; 13. Sliding rod; 14. Pull plate; 15. Limit block; 16. Motor; 17. Reducer; 18. Input synchronous pulley set; 19. Torque sensor; 20. Coupling one; 21. Coupling two; 22. Output synchronous pulley set; 23. Synchronous shaft; 24. Pneumatic slip ring; 25. Pneumatic gripper; 26. Display screen; 27. Protective plate.

[0025] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-6 This utility model proposes a torque-controllable capping machine, including a main frame 1, a placement platform 2 fixedly connected to the top of the main frame 1, a lifting assembly 3 and a positioning assembly 4 on the main frame 1, an electric cylinder seat 5 fixedly connected to the inner wall of the main frame 1, a movable plate 6 fixedly connected to the output end of the electric cylinder seat 5, a movable rod 7 fixedly connected to the outer wall of the movable plate 6, and a plug-in sleeve 8 fixedly connected to the outer wall of the movable rod 7. The positioning assembly 4 includes an adjusting column 41, an adjusting column 41 fixedly connected to the top of the main frame 1, a synchronizing rod 42 slidably connected to the inner wall of the adjusting column 41, a positioning block 43 fixedly connected to the end face of the synchronizing rod 42, and a locking block 44 threadedly connected to the top of the adjusting column 41.

[0028] In this utility model, an auxiliary column 45 is fixedly connected to the top of the main frame 1, and a thread is provided at the bottom of the locking block 44. Two sets of auxiliary columns 45 are provided. The locking block 44 can be directly threaded to the adjusting column 41, and the bottom of the locking block 44 abuts against the surface of the synchronizing rod 42 to complete the fixing of the synchronizing rod 42. A guide plane is provided on the auxiliary column 45, and a guide groove is provided on the positioning block 43. The guide plane can be slidably connected to the inner wall of the guide groove. The locking block 44 It can also be threaded onto the top of the auxiliary column 45. There are three sets of locking blocks 44. One set of locking blocks 44 is located on the adjusting column 41, and the other two sets of locking blocks 44 are each on one set of auxiliary columns 45. By tightening the locking blocks 44, the positioning block 43 is fixed on the auxiliary column 45, which strengthens the fixing effect of the positioning block 43. The outer wall of the plug-in sleeve 8 is plugged into the pushing block 46. Both the positioning block 43 and the pushing block 46 are provided with V-shaped notches to facilitate the fixing of the circular tank.

[0029] Furthermore, a locking crank rod 9 is snapped into the top of the first pushing block 46, and a second pushing block 10 is fixedly connected to the outer wall of the locking crank rod 9. A locking slot is snapped into the top of the first pushing block 46, and the locking crank rod 9 can be snapped into the locking slot. A plug-in rod 11 is inserted into the inner wall of the first positioning block 43, and a second positioning block 12 is fixedly connected to the outer wall of the plug-in rod 11. A sliding rod 13 is slidably connected to the inner wall of the first positioning block 43. A pull plate 14 is fixedly connected to the top of the sliding rod 13, and a limit block 15 is fixedly connected to the bottom of the sliding rod 13. The pull plate 14 and the first positioning block 43 are elastically connected by a compression spring. The first positioning block 43 has two sets of plug-in holes. A sliding hole is opened on the first positioning block 43, and the sliding hole communicates with the plug-in hole. The sliding hole guides the movement of the sliding rod 13. A limit ring groove is opened on the plug-in rod 11, and the limit block 15 can slide into the limit ring groove.

[0030] Furthermore, the lifting assembly 3 includes an electric cylinder base 31, the output end of which is fixedly connected to a lifting plate 32. A guide column 33 is fixedly connected to the inner wall of the main frame 1, and a guide slide cylinder 34 is fixedly connected to the top of the main frame 1. A fixed cylinder 35 is slidably connected to the inner wall of the guide slide cylinder 34. The outer wall of the fixed cylinder 35 is fixedly connected to the inner wall of the lifting plate 32, and the inner wall of the lifting plate 32 is slidably connected to the outer wall of the guide column 33. The movement of the fixed cylinder 35 is guided by the guide slide cylinder 34. A support frame 36 is fixedly connected to the top of the fixed cylinder 35, and a motor 16 is fixedly connected to the inner wall of the support frame 36. A reducer 17 is fixedly connected to the output end of the motor 16. An input synchronous pulley set 18 is fixedly connected to the top of the support frame 36. The input synchronous pulley set 18 consists of two synchronous pulleys and a synchronous belt, which is prior art and will not be described in detail.

[0031] Furthermore, a coupling 20 is fixedly connected to the inner wall of the input synchronous pulley set 18, a torque sensor 19 is fixedly connected to the bottom of the coupling 20, a coupling 21 is fixedly connected to the bottom of the torque sensor 19, an output synchronous pulley set 22 is fixedly connected to the outer wall of the coupling 21, a synchronous shaft 23 is fixedly connected to the inner wall of the output synchronous pulley set 22, a pneumatic slip ring 24 is slidably connected to the outer wall of the synchronous shaft 23, a pneumatic gripper 25 is fixedly connected to the bottom of the synchronous shaft 23, a display screen 26 is fixedly connected to the main frame 1, and a protective plate 27 is fixedly connected to the outer wall of the support frame 36. The torque received by the torque sensor 19 is transmitted to the display screen 26 through an electrical signal. At this time, the torque can be adjusted and set through the display screen 26. The output synchronous pulley set 22 consists of two synchronous pulleys and a synchronous belt, which is existing technology and will not be described in detail. The pneumatic slip ring 24 is used to prevent air pipe entanglement, and the pneumatic gripper 25 is used for capping.

[0032] When in use, the tank is placed on the placement platform 2, and then the electric cylinder base 5 is started to move the movable plate 6, so that the movable rod 7, with the plug sleeve 8, approaches the adjusting column 41, and the pushing block 46 approaches the positioning block 43, which facilitates the fixing of the tank.

[0033] When the tank is square instead of round, a connecting rod 9 can be inserted into the push block 46 to make the push block 10 lock on the outside of the push block 46. By pulling the pull plate 14 upward, the sliding rod 13 drives the limiting block 15 to move synchronously, which makes it convenient to insert the connecting rod 11 into the positioning block 43. When the pull plate 14 is released, the limiting block 15 slides into the limiting ring groove on the connecting rod 11 through the reset of the compression spring, completing the limiting work of the connecting rod 11, so that the positioning block 12 is fixed on the outside of the positioning block 43. At this time, when the connecting sleeve 8 approaches the adjusting column 41, the push block 10 will approach the positioning block 12, which makes it convenient to clamp the square tank.

[0034] By activating the electric cylinder base 31, the lifting plate 32 can be raised and lowered, which in turn causes the fixed cylinder 35 to slide in the guide slide 34, thus completely changing the height of the support frame 36. After starting the motor 16, the power is transmitted to the reducer 17, which adjusts and optimizes the output speed and torque of the motor 16 to provide suitable power parameters for the capping operation. Then, the optimized power is smoothly and efficiently transmitted to the coupling 20 through the input synchronous pulley set 18, driving it to rotate synchronously. As the coupling 20 rotates, the torque sensor 19 connected to it begins to monitor the torque data in real time, providing key information for accurately controlling the capping torque. The power monitored by the torque sensor 19 is further transmitted to the output synchronous pulley set 22 through the coupling 21, driving it to rotate. The rotation of the output synchronous pulley set 22 drives the synchronous shaft 23 to rotate stably, and the synchronous shaft 23 finally transmits power to the pneumatic gripper 25, causing the pneumatic gripper 25 to rotate according to the preset torque and speed, successfully completing the capping operation. The entire power transmission process works in close coordination to ensure the efficiency, precision and stability of the capping operation.

[0035] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A torque-controllable capping machine, comprising a main frame (1), characterized in that: A placement platform (2) is fixedly connected to the top of the main frame (1). A lifting assembly (3) is provided on the main frame (1). A positioning assembly (4) is provided on the main frame (1). An electric cylinder seat (5) is fixedly connected to the inner wall of the main frame (1). A movable plate (6) is fixedly connected to the output end of the electric cylinder seat (5). A movable rod (7) is fixedly connected to the outer wall of the movable plate (6). A plug sleeve (8) is fixedly connected to the outer wall of the movable rod (7). The positioning assembly (4) includes: Adjusting column (41): The top of the main frame (1) is fixedly connected to the adjusting column (41), and the inner wall of the adjusting column (41) is slidably connected to the synchronizing rod (42); Positioning block 1 (43) is fixedly connected to the end face of the synchronizing rod (42), and locking block (44) is threadedly connected to the top of the adjusting column (41). An auxiliary column (45) is fixedly connected to the top of the main frame (1), and a push block (46) is inserted into the outer wall of the plug sleeve (8).

2. The torque-controllable capping machine according to claim 1, characterized in that: The top of the push block one (46) is engaged with a snap-fit ​​crank rod (9), and the outer wall of the snap-fit ​​crank rod (9) is fixedly connected with a push block two (10).

3. The torque-controllable capping machine according to claim 1, characterized in that: A connector rod (11) is inserted into the inner wall of the first positioning block (43), and a second positioning block (12) is fixedly connected to the outer wall of the connector rod (11). A sliding rod (13) is slidably connected to the inner wall of the first positioning block (43), and a pull plate (14) is fixedly connected to the top of the sliding rod (13). A limit block (15) is fixedly connected to the bottom of the sliding rod (13).

4. The torque-controllable capping machine according to claim 1, characterized in that: The lifting assembly (3) includes an electric cylinder base (31), the output end of which is fixedly connected to a lifting plate (32), the inner wall of the main frame (1) is fixedly connected to a guide column (33), the top of the main frame (1) is fixedly connected to a guide slide (34), the inner wall of the guide slide (34) is slidably connected to a fixed cylinder (35), and the outer wall of the fixed cylinder (35) is fixedly connected to the inner wall of the lifting plate (32).

5. A torque-controllable capping machine according to claim 4, characterized in that: A support frame (36) is fixedly connected to the top of the fixed cylinder (35), a motor (16) is fixedly connected to the inner wall of the support frame (36), a reducer (17) is fixedly connected to the output end of the motor (16), and an input synchronous pulley set (18) is fixedly connected to the top of the support frame (36).

6. A torque-controllable capping machine according to claim 5, characterized in that: The inner wall of the input synchronous pulley set (18) is fixedly connected to a coupling one (20), the bottom of the coupling one (20) is fixedly connected to a torque sensor (19), the bottom of the torque sensor (19) is fixedly connected to a coupling two (21), the outer wall of the coupling two (21) is fixedly connected to an output synchronous pulley set (22), the inner wall of the output synchronous pulley set (22) is fixedly connected to a synchronous shaft (23), the outer wall of the synchronous shaft (23) is slidably connected to a pneumatic slip ring (24), the bottom of the synchronous shaft (23) is fixedly connected to a pneumatic gripper (25), the main frame (1) is fixedly connected to a display screen (26), and the outer wall of the support frame (36) is fixedly connected to a protective plate (27).

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