Novel UBF anaerobic reactor
By designing a novel scraping device and auxiliary filtration components for the UBF anaerobic reactor, the problems of sludge loss and low biogas separation efficiency were solved, achieving efficient wastewater treatment without equipment shutdown during maintenance.
Patent Information
- Application Number
- CN202520491308.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-20
AI Technical Summary
Existing upflow anaerobic reactors suffer from problems such as sludge loss and low biogas separation efficiency, and the need to stop operation for equipment maintenance also affects efficiency.
A novel UBF anaerobic reactor was designed, comprising a wastewater treatment tank, a separation component, and an auxiliary filtration component. It employs detachable scrapers and auxiliary filtration components, and achieves effective separation and filtration of sludge through a wall scraping device and filter plates, thus preventing equipment downtime.
It improves sludge separation efficiency, reduces sludge loss, and does not require equipment shutdown during maintenance, thus improving work efficiency and ease of operation.
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Figure CN223936337U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of anaerobic reactor technology, and in particular to a novel UBF anaerobic reactor. Background Technology
[0002] The upflow sludge bed filter is a new type of composite anaerobic fluidized bed reactor developed based on anaerobic filters and upflow anaerobic sludge beds.
[0003] In the prior art, Chinese utility model patent CN214243921U discloses an upflow anaerobic reactor. Addressing the problem that existing biogas agitation results in a low-concentration sludge and water mixture rising together into the separation tank, leading to sludge loss and reduced water purification capacity, and that the separation tank is not conducive to sufficient biogas separation, this invention proposes the following solution: It includes a shell with first mounting holes on both sides. A water outlet pipe and a water inlet pipe are fixedly installed in each of the two first mounting holes. Four support columns are fixedly installed on the top of the shell, and the same separation tank is fixedly installed on the top of the four support columns. A first through hole is opened on the top of the separation tank, and a first rotating rod is rotatably installed in the first through hole. This invention facilitates sludge filtration when sludge and water rise together into the separation tank and facilitates sufficient biogas separation. It has a simple structure and is easy to use.
[0004] However, it still has some drawbacks. For example, when the scraper needs to be disassembled and replaced, the equipment needs to be stopped, which can easily affect work efficiency.
[0005] Therefore, in order to solve the aforementioned technical problems, a new type of UBF anaerobic reactor is needed. Utility Model Content
[0006] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.
[0007] To achieve the above objectives, the first aspect of this utility model proposes a novel UBF anaerobic reactor, comprising: a wastewater treatment tank, a separation component, and an auxiliary filtration component, wherein multiple separation components are respectively disposed on the wastewater treatment tank; the auxiliary filtration component is disposed on the wastewater treatment tank, and the filtration end of the auxiliary filtration component is located within the transmission ends of the multiple separation components; the separation component comprises: a transmission device, a separation tank, and a wall scraping device, wherein the transmission end of the transmission device is respectively connected to the wastewater treatment tank and the separation tank; the wall scraping device is disposed on the separation tank, and the wall scraping end of the wall scraping device is located within the separation tank; the wall scraping device comprises: a first drive The system comprises a motor, a guide rod, semi-circular retaining rings, threaded knobs, a stirring rod, and scrapers. The first drive motor is mounted on the separation tank via a mounting bracket. The guide rod is rotatably disposed within the separation tank and has threaded grooves. The top end of the guide rod passes through the separation tank and is connected to the drive end of the first drive motor. Multiple semi-circular retaining rings, multiple stirring rods, and multiple scrapers are sequentially connected and engaged with the guide rod by the semi-circular retaining rings. The scrapers are respectively in contact with the inner wall of the separation tank. Multiple threaded knobs are threaded onto the threaded grooves, and multiple semi-circular retaining rings abut against each pair of threaded knobs.
[0008] In addition, the novel UBF anaerobic reactor proposed above according to this utility model may also have the following additional technical features:
[0009] Furthermore, the transmission device includes a transmission pipe and a valve, wherein the transmission pipe is mounted on the top of the sewage treatment tank via a mounting bracket, and one end of the transmission pipe extends into the sewage treatment tank, while the other end is connected to the inner bottom of the separation tank; the valve is mounted on the transmission pipe.
[0010] Further, the auxiliary filtration assembly includes: a curved rod, a sleeve, a connecting rod, a filter plate, a telescopic rod, a first bevel gear, a second drive motor, and a second bevel gear. Each of the separation tanks has a curved rod axially connected to its inner wall and located below each guide rod, with one end of each curved rod extending outwards from the separation tank. The sleeve rotates on the curved rod. One end of the connecting rod is connected to the sleeve, and the other end is hinged to the filter plate, which slides within the transmission pipe. Multiple telescopic rods are respectively disposed on the extended ends of the multiple curved rods. Multiple first bevel gears are respectively disposed on the telescopic ends of the multiple telescopic rods. The second drive motor is mounted on the top of the wastewater treatment tank via a mounting bracket. The second bevel gear is disposed on the drive end of the second drive motor and meshes with the multiple first bevel gears.
[0011] Furthermore, the separation bucket includes: a bucket body, a mounting plate, a bucket lid, limiting rods, and limiting blocks, wherein the mounting plate is disposed on the outer wall of the bucket body, and the mounting plate has multiple limiting holes; multiple limiting rods are respectively disposed at the bottom of the bucket lid; multiple limiting blocks are respectively disposed at the bottom ends of multiple limiting rods, and the bucket lid is installed on the top of the bucket body through multiple limiting rods and multiple limiting holes.
[0012] Furthermore, the top of the bucket lid is provided with an air outlet pipe that communicates with its interior.
[0013] Furthermore, an isolation layer is provided on the inner wall of the sewage treatment tank and located at the bottom end of the transmission pipe. An outlet pipe and an inlet pipe connected to the interior of the sewage treatment tank are also provided on the outer wall of the sewage treatment tank and are located above and below the isolation layer, respectively.
[0014] According to this utility model, a novel UBF anaerobic reactor is designed to facilitate disassembly and replacement by incorporating detachable semi-circular retaining rings, stirring rods, and scrapers. Furthermore, the auxiliary filtration components enable wastewater filtration without requiring the equipment to be stopped, thereby effectively improving work efficiency. The reactor is also simple to operate and highly practical. Attached Figure Description
[0015] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:
[0016] Figure 1 This is a three-dimensional structural schematic diagram of a novel UBF anaerobic reactor according to an embodiment of the present invention;
[0017] Figure 2 This is a three-dimensional structural schematic diagram of another novel UBF anaerobic reactor according to an embodiment of the present invention;
[0018] Figure 3 This is an exploded three-dimensional cross-sectional view of the separation component and auxiliary filtration component of a novel UBF anaerobic reactor according to an embodiment of the present invention.
[0019] Figure 4 This is an exploded three-dimensional structural diagram of the separation tank of a novel UBF anaerobic reactor according to an embodiment of the present invention.
[0020] Figure 5 This is a schematic diagram of the main view of the wastewater treatment tank of a novel UBF anaerobic reactor according to an embodiment of the present invention.
[0021] As shown in the figure:
[0022] 1. Wastewater treatment tank; 11. Isolation layer; 12. Outlet pipe; 13. Inlet pipe; 2. Separation assembly; 21. Transmission device; 211. Transmission pipe; 212. Valve; 22. Separation tank; 221. Tank body; 222. Mounting plate; 223. Tank lid; 2231. Vent pipe; 224. Limiting rod; 225. Limiting block; 23. Wall scraping device; 231. First drive motor; 232. Guide rod; 233. Semi-circular retaining ring; 234. Threaded knob; 235. Stirring rod; 236. Scraper; 3. Auxiliary filtration assembly; 31. Curved rod; 32. Sleeve; 33. Connecting rod; 34. Filter plate; 35. Telescopic rod; 36. First bevel gear; 37. Second drive motor; 38. Second bevel gear. Detailed Implementation
[0023] The embodiments of this utility model are described in detail below, with examples of the embodiments shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0024] The following describes a novel UBF anaerobic reactor according to an embodiment of the present invention, with reference to the accompanying drawings.
[0025] like Figures 1 to 5 As shown in the figure, a novel UBF anaerobic reactor according to an embodiment of the present invention may include a wastewater treatment tank 1, a separation component 2, and an auxiliary filtration component 3.
[0026] Multiple separation components 2 are respectively installed on the sewage treatment tank 1, and auxiliary filtration components 3 are installed on the sewage treatment tank 1, with the filtration end of the auxiliary filtration components 3 located inside the transmission end of the multiple separation components 2.
[0027] It should be noted that an isolation layer 11 is provided on the inner wall of the sewage treatment tank 1 and is located at the bottom of the transmission pipe 211. Furthermore, an outlet pipe 12 and an inlet pipe 13 connected to the interior are provided on the outer wall of the sewage treatment tank 1 and are located above and below the isolation layer 11, respectively. On the one hand, by setting the isolation layer 11, impurities in the wastewater can be filtered. On the other hand, by setting the outlet pipe 12 and the inlet pipe 13, drainage and water supply can be facilitated.
[0028] The separation component 2 includes: a conveying device 21, a separation tank 22, and a wall scraping device 23.
[0029] The transmission end of the transmission device 21 is connected to the sewage treatment tank 1 and the separation tank 22 respectively, and the wall scraping device 23 is installed on the separation tank 22, with the wall scraping end of the wall scraping device 23 located inside the separation tank 22.
[0030] The transmission device 21 includes a transmission pipe 211 and a valve 212.
[0031] The transmission pipe 211 is mounted on the top of the sewage treatment tank 1 via a mounting bracket, with one end of the transmission pipe 211 extending into the sewage treatment tank 1 and the other end connected to the bottom of the separation tank 22. A valve 212 is mounted on the transmission pipe 211.
[0032] The separation tank 22 includes: a tank body 221, a mounting plate 222, a tank cover 223, a limiting rod 224, and a limiting block 225.
[0033] The mounting plate 222 is set on the outer wall of the barrel body 221, and multiple limiting holes are opened on the mounting plate 222. Multiple limiting rods 224 are respectively set at the bottom of the barrel cover 223, and multiple limiting blocks 225 are respectively set at the bottom of the multiple limiting rods 224. The barrel cover 223 is installed on the top of the barrel body 221 through the multiple limiting rods 224 and the multiple limiting holes.
[0034] In another possible embodiment of the present invention, a return pipe (not shown in the figure) is provided at the bottom of the inner side of the tank body 221, and one end of the return pipe passes through the tank body 221, the sewage treatment tank 1 and the isolation layer 11 in sequence and extends thereto facilitate multiple filtration operations.
[0035] It should be noted that a support rod is provided at the bottom of the tank body 221 and extends to the top of the sewage treatment tank 1 to facilitate support of the tank body 221.
[0036] It should be noted that the top of the bucket lid 223 is equipped with a gas outlet pipe 2231 that is connected to its interior, which facilitates the discharge of biogas.
[0037] The wall scraping device 23 includes: a first drive motor 231, a guide rod 232, a semi-circular retaining ring 233, a threaded knob 234, a stirring rod 235, and a scraper 236.
[0038] The first drive motor 231 is mounted on the separation tank 22 via a mounting bracket. The guide rod 232 is rotatably mounted inside the separation tank 22 and has a threaded groove. The top end of the guide rod 232 passes through the separation tank 22 and is connected to the drive end of the first drive motor 231. Multiple semi-circular retaining rings 233, multiple stirring rods 235, and multiple scrapers 236 are sequentially connected and are respectively engaged with the guide rod 232 by multiple semi-circular retaining rings 233. Multiple scrapers 236 are respectively in contact with the inner wall of the separation tank 22. Multiple threaded knobs 234 are respectively threaded onto the threaded groove, and multiple semi-circular retaining rings 233 abut against each pair of threaded knobs 234.
[0039] Preferably, rubber pads (not shown in the figure) are provided on the top and bottom of the multiple semi-circular retaining rings 233 respectively, which effectively increases the friction between the threaded knob 234 and the semi-circular retaining rings 233, thereby preventing them from falling off.
[0040] The auxiliary filter assembly 3 includes: a curved rod 31, a sleeve 32, a connecting rod 33, a filter plate 34, a telescopic rod 35, a first bevel gear 36, a second drive motor 37, and a second bevel gear 38.
[0041] Each separation tank 22 has a curved rod 31 axially mounted on its inner wall, located below each guide rod 232. One end of each curved rod 31 extends outward from the separation tank 22. A sleeve 32 rotates on the curved rod 31. One end of a connecting rod 33 is connected to the sleeve 32, and the other end is hinged to the filter plate 34. The filter plate 34 slides inside the transmission pipe 211. Multiple telescopic rods 35 are respectively mounted on the extended ends of the multiple curved rods 31. Multiple first bevel gears 36 are respectively mounted on the telescopic ends of the multiple telescopic rods 35. A second drive motor 37 is mounted on the top of the sewage treatment tank 1 via a mounting bracket. A second bevel gear 38 is mounted on the drive end of the second drive motor 37 and meshes with the multiple first bevel gears 36.
[0042] It should be noted that the telescopic rod 35 is a damped telescopic rod 35, which prevents it from extending or retracting during operation.
[0043] Specifically, during use, wastewater can be added to the sewage treatment tank 1 through the inlet pipe 13. The wastewater reacts with the sludge bed to produce biogas. The agitation of the biogas forms a sludge with a relatively low concentration. The sludge and water then enter the separation tank 22 through the transmission pipe 211. Then, the first drive motor 231 is turned on, which drives the guide rod 232 to rotate. The guide rod 232 sequentially drives multiple semi-circular retaining rings 233, the stirring rod 235, and the scraper 236 to rotate. In this way, the multiple scrapers 236 can prevent sludge from adhering to the inner wall of the separation tank 22, and the biogas passes through... The air is discharged through the vent pipe 2231, and at the same time the second drive motor 37 is turned on. The second drive motor 37 drives the second bevel gear 38 to rotate, which in turn drives the first bevel gear 36 meshing with it to rotate, which in turn drives the telescopic rod 35 and the curved rod 31 to rotate in sequence, thereby driving the sleeve 32 and the connecting rod 33 to perform circular motion, which in turn drives the filter plate 34 to perform vertical reciprocating motion, so that the filter plate 34 can fully filter the sludge, thereby preventing excessive sludge loss and reducing reaction efficiency. Meanwhile, the wastewater is discharged through the outlet pipe 12 after being filtered through the isolation layer 11.
[0044] It should be noted that when the scraper 236 needs to be disassembled and replaced, by moving one of the telescopic rods 35, the first bevel gear 36 is gradually moved away from the second bevel gear 38. At this time, the corresponding bucket cover 223 is removed. Then, the threaded knob 234 is turned. At this time, the semi-circular retaining ring 233, along with the stirring rod 235 and the scraper 236, can be removed.
[0045] It should be noted that when one of the first bevel gears 36 is not engaged with the second bevel gear 38, the other first bevel gears 36 are engaged with the second bevel gear 38 respectively.
[0046] In summary, the novel UBF anaerobic reactor according to the embodiments of this utility model, on the one hand, facilitates disassembly and replacement by setting a detachable semi-circular retaining ring 233, stirring rod 235 and scraper 236, and on the other hand, with the cooperation of the auxiliary filtration component 3, can perform sewage filtration without stopping the equipment, thereby effectively improving working efficiency, and is simple to operate and highly practical.
[0047] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0048] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0049] Although embodiments of this application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting this application. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of this application.
Claims
1. A novel UBF anaerobic reactor, characterized in that, include: Wastewater treatment tank (1), separation assembly (2), and auxiliary filtration assembly (3), wherein, Multiple separation components (2) are respectively disposed on the wastewater treatment tank (1); The auxiliary filtration component (3) is disposed on the sewage treatment tank (1), and the filtration end of the auxiliary filtration component (3) is located within the transmission end of the plurality of separation components (2); The separation component (2) includes: a conveying device (21), a separation tank (22), and a wall scraping device (23), wherein, The transmission end of the transmission device (21) is connected to the sewage treatment tank (1) and the separation tank (22) respectively; The wall scraping device (23) is disposed on the separation tank (22), and the wall scraping end of the wall scraping device (23) is located inside the separation tank (22); The wall scraping device (23) includes: a first drive motor (231), a guide rod (232), a semi-circular retaining ring (233), a threaded knob (234), a stirring rod (235), and a scraper (236), wherein, The first drive motor (231) is mounted on the separation tank (22) via a mounting bracket; The guide rod (232) is rotatably mounted inside the separation bucket (22), and The guide rod (232) has a threaded groove, and the top end of the guide rod (232) passes through the separation barrel (22) and is connected to the drive end of the first drive motor (231). Multiple semicircular retaining rings (233), multiple stirring rods (235) and multiple scrapers (236) are connected in sequence and are respectively engaged on the guide rod (232) by multiple semicircular retaining rings (233), and multiple scrapers (236) are respectively attached to the inner wall of the separation tank (22); Multiple threaded knobs (234) are threadedly connected to the threaded grooves, and multiple semi-circular retaining rings (233) abut against each pair of threaded knobs (234).
2. The novel UBF anaerobic reactor according to claim 1, characterized in that, The transmission device (21) includes: a transmission pipe (211) and a valve (212), wherein, The transmission pipe (211) is mounted on the top of the sewage treatment tank (1) by a mounting bracket, and one end of the transmission pipe (211) extends into the sewage treatment tank (1), while the other end is connected to the bottom of the separation tank (22). The valve (212) is installed on the transmission pipe (211).
3. The novel UBF anaerobic reactor according to claim 2, characterized in that, The auxiliary filter assembly (3) includes: a curved rod (31), a retaining sleeve (32), a connecting rod (33), a filter plate (34), a telescopic rod (35), a first bevel gear (36), a second drive motor (37), and a second bevel gear (38), wherein, Each of the separation barrels (22) has a curved rod (31) axially connected to its inner wall and located below each of the guide rods (232), with one end of each of the curved rods (31) extending outward from the separation barrel (22). The ferrule (32) rotates on the curved rod (31); One end of the connecting rod (33) is connected to the sleeve (32), and the other end is hinged to the filter plate (34), and the filter plate (34) slides inside the transmission tube (211); The multiple telescopic rods (35) are respectively disposed on the extension ends of the multiple curved rods (31); Multiple first bevel gears (36) are respectively disposed on the telescopic ends of multiple telescopic rods (35); The second drive motor (37) is mounted on the top of the sewage treatment tank (1) via a mounting bracket; The second bevel gear (38) is disposed on the drive end of the second drive motor (37) and meshes with a plurality of the first bevel gears (36).
4. The novel UBF anaerobic reactor according to claim 1, characterized in that, The separation bucket (22) includes: a bucket body (221), a mounting plate (222), a bucket lid (223), a limiting rod (224), and a limiting block (225), wherein, The mounting plate (222) is disposed on the outer wall of the barrel body (221), and the mounting plate (222) is provided with a plurality of limiting holes; Multiple limiting rods (224) are respectively disposed at the bottom of the bucket lid (223); Multiple limiting blocks (225) are respectively disposed at the bottom ends of multiple limiting rods (224), and the bucket lid (223) is installed on the top of the bucket body (221) through multiple limiting rods (224) and multiple limiting holes.
5. A novel UBF anaerobic reactor according to claim 4, characterized in that, The top of the bucket lid (223) is provided with an air outlet pipe (2231) that communicates with the interior of the lid.
6. A novel UBF anaerobic reactor according to claim 2, characterized in that, An isolation layer (11) is provided on the inner wall of the sewage treatment tank (1) and is located at the bottom of the transmission pipe (211). An outlet pipe (12) and an inlet pipe (13) connected to the interior are also provided on the outer wall of the sewage treatment tank (1) and are located above and below the isolation layer (11), respectively.
Citation Information
Patent Citations
Up-flow anaerobic reactor
CN214243921U