Automatic detection plate explosion processing device for glass production line

Abstract

The utility model discloses a glass production line automatic detection plate explosion processing device which comprises a detection mechanism and a water spraying mechanism used for spraying water to the surface of a glass plate when the detection mechanism detects plate explosion, the water spraying mechanism comprises a plurality of nozzles, and the nozzles are located above a conveying table. According to the automatic detection plate blasting processing device for the glass production line, through the cooperation of the detection mechanism and the water spraying mechanism, water can be sprayed to the surface of a glass plate through the water spraying mechanism after the plate blasting is detected, the extension of the longitudinal plate blasting can be effectively and quickly blocked, the plate blasting event processing time is shortened, the working efficiency is improved, and the productivity is improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of glass production equipment. Specifically, this utility model relates to an automatic detection and handling device for broken glass in a glass production line. Background Technology

[0002] In the current glass manufacturing industry, glass sheet breakage on production lines has always been a key factor affecting production efficiency and product quality. Breakage, which occurs when a glass sheet suddenly cracks or explodes during production or processing due to improper temperature control, not only causes production interruptions but also poses a direct safety threat to workers on the production line.

[0003] Traditionally, the detection and handling of broken plates have relied primarily on production line workers. Broken plates were typically discovered through worker patrols, requiring staff to remain highly vigilant and rely on visual observation or auditory perception to promptly detect incidents, followed by manual intervention, typically involving spraying water to address longitudinal plate breakage. However, this manual detection and handling method has several drawbacks. For example, the detection time for broken plates is often long, and incidents are frequently not detected promptly. The frequent occurrence of broken plates and the inefficiency of manual handling negatively impact the overall production line efficiency and capacity.

[0004] Chinese Patent Application No. 200920074166.2 discloses an online water-cooled homogenization system for tempered glass, which includes a worktable, a conveyor roller conveyor, and a water curtain spray device. The conveyor roller conveyor is set on the worktable to transport the tempered glass to be processed, while the water curtain spray device is used to spray water onto the tempered glass on the conveyor roller conveyor to rapidly cool it.

[0005] The aim is to provide an automated detection and handling device for broken glass in a glass production line, particularly regarding how to improve work efficiency. Utility Model Content

[0006] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention provides an automatic detection and handling device for broken glass in a glass production line, with the purpose of improving work efficiency.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows: an automatic glass production line detection and handling device for broken glass plates, including a detection mechanism and a water spraying mechanism for spraying water onto the glass plate surface when the detection mechanism detects a broken glass plate. The water spraying mechanism includes nozzles, which are located above the conveyor table, and multiple nozzles are provided.

[0008] The detection mechanism includes a first support, a second support connected to the first support, and multiple detection units disposed on the second support.

[0009] The detection unit is a photoelectric sensor.

[0010] Multiple second supports are provided, and each second support is equipped with the detection unit, which is located above the conveyor table.

[0011] The first bracket and the second bracket are horizontally arranged and perpendicular to each other.

[0012] The water spraying mechanism also includes a main spray pipe, the nozzles are disposed on the main spray pipe, the main spray pipe is connected to the spray water pump through a water inlet pipe, and the spray water pump is connected to the spray water tank.

[0013] There are a total of six nozzles, which are arranged sequentially and equidistantly along the length of the main spray pipe.

[0014] This utility model relates to an automatic glass production line device for detecting and handling glass breakage. Through the cooperation of a detection mechanism and a water spraying mechanism, water can be sprayed onto the glass surface after a breakage is detected. This can effectively and quickly stop the longitudinal spread of the breakage, shorten the handling time of the breakage incident, improve work efficiency, and increase production capacity. Attached Figure Description

[0015] This manual includes the following figures, which illustrate the following:

[0016] Figure 1 This is a schematic diagram of the structure of the automatic detection and handling device for broken glass in a glass production line according to this utility model.

[0017] The following are marked in the diagram: 1. First support; 2. Second support; 3. Detection unit; 4. Nozzle; 5. Spray main pipe; 6. Spray water pump; 7. Spray water tank; 8. Conveyor platform. Detailed Implementation

[0018] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, in order to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solution of this utility model, and to facilitate its implementation.

[0019] It should be noted that in the following embodiments, the terms "first" and "second" do not represent an absolute distinction in structure and / or function, nor do they represent the order of execution, but are merely for the convenience of description.

[0020] like Figure 1 As shown, this utility model provides an automatic detection and handling device for broken glass in a glass production line, including a detection mechanism and a water spraying mechanism for spraying water onto the glass surface when the detection mechanism detects a broken glass. The water spraying mechanism includes nozzles 4, which are located above the conveyor table 8, and multiple nozzles 4 are provided.

[0021] Specifically, such as Figure 1 As shown, the testing mechanism includes a first support 1, a second support 2 connected to the first support 1, and multiple testing units 3 mounted on the second support 2. The first support 1 and the second support 2 are horizontally arranged and perpendicular to each other. The length direction of the first support 1 is parallel to a first direction, and the length direction of the second support 2 is parallel to a second direction. The conveying direction of the glass plate on the conveyor table 8 is parallel to the second direction, while the first and second directions are perpendicular. One end of the second support 2 is fixedly connected to the first support 1. Multiple second supports 2 are provided, and each second support 2 is equipped with a testing unit 3. The testing units 3 are located above the conveyor table 8. All second supports 2 are arranged sequentially along the length direction of the first support 1 and are equidistantly distributed, enabling testing at multiple locations.

[0022] In this embodiment, the detection unit 3 is a photoelectric sensor. After the photoelectric sensor detects a glass breakage on the conveyor table 8, it sends a signal to the controller. The controller then sends a signal to the water spraying mechanism, which uses nozzles 4 to spray water onto the glass surface on the conveyor table 8 below. This effectively and quickly prevents the longitudinal spread of the glass breakage, replacing manual water spraying, shortening the handling time of the breakage incident, improving work efficiency, increasing production capacity, reducing the workload of personnel, and lowering the safety risks when handling the breakage.

[0023] like Figure 1 As shown, the water spraying mechanism also includes a main spray pipe 5, with nozzles 4 mounted on it. The main spray pipe 5 is connected to the outlet of a spray water pump 6 via an inlet pipe. The inlet of the spray water pump 6 is connected to a spray water tank 7, which stores water. The spray water pump 6 is electrically connected to a controller. The main spray pipe 5 is a rigid pipe, and its length is parallel to the first direction.

[0024] In this embodiment, as Figure 1 As shown, there are six nozzles 4 in total. All nozzles 4 are arranged sequentially and equidistantly along the length of the spray pipe 5. After the controller sends a signal to the spray water pump 6, the spray water pump 6 starts to work, pumping water from the spray water tank 7 to the spray pipe 5. The spray pipe 5 then delivers water to each nozzle 4. Finally, all nozzles 4 spray water onto the glass plate surface on the conveyor platform 8 below. The spraying time lasts for 1 second, cooling the glass plate surface.

[0025] The present invention has been described above by way of example with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the inventive concept and technical solution of the present invention; or the direct application of the inventive concept and technical solution to other situations without modification, are all within the protection scope of the present invention.

Claims

1. An automatic glass production line detection and handling device for broken glass, characterized in that: It includes a detection mechanism and a water spraying mechanism for spraying water onto the glass plate surface when the detection mechanism detects a broken plate. The water spraying mechanism includes nozzles located above the conveyor table, and multiple nozzles are provided.

2. The automatic glass production line detection and handling device for broken glass as described in claim 1, characterized in that: The detection mechanism includes a first support, a second support connected to the first support, and multiple detection units disposed on the second support.

3. The automatic glass production line detection and handling device for broken glass as described in claim 2, characterized in that: The detection unit is a photoelectric sensor.

4. The automatic glass production line detection and handling device for broken glass as described in claim 2, characterized in that: Multiple second supports are provided, and each second support is equipped with the detection unit, which is located above the conveyor table.

5. The automatic glass production line detection and handling device for broken glass as described in claim 2, characterized in that: The first bracket and the second bracket are horizontally arranged and perpendicular to each other.

6. The automatic glass production line detection and breaking plate handling device according to any one of claims 1 to 5, characterized in that: The water spraying mechanism also includes a main spray pipe, the nozzles are disposed on the main spray pipe, the main spray pipe is connected to the spray water pump through a water inlet pipe, and the spray water pump is connected to the spray water tank.

7. The automatic glass production line detection and handling device for broken glass as described in claim 6, characterized in that: There are a total of six nozzles, which are arranged sequentially and equidistantly along the length of the main spray pipe.

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