Novel warping machine

Abstract

The utility model provides a novel warping machine, and belongs to the field of textile processing. The problems that a traditional warping machine generally lacks effective protection measures, in the raw material yarn input process, waste scraps generated by yarn fly away willfully, air in a workshop is polluted, the body health of operators is affected, the waste scraps are prone to being attached to other parts of equipment, equipment abrasion is accelerated, and the equipment maintenance cost is increased are solved. A novel warping machine is characterized by comprising an equipment base, and a vertical plate is fixedly connected to the left side of the front side of the upper end of the equipment base. The device has the advantages that the lengthened inclined cross rod flexibly rotates by means of the damping rotating shaft connecting piece to drive the side folding protective cover and the outer reinforcing dust cover to be adjusted in a self-adaptive mode, sweeps generated when raw material yarn is input are effectively blocked, the side folding protective cover and the outer reinforcing dust cover are matched to form a relatively closed space, the influence of the sweeps on the workshop environment is greatly reduced, and the sweeps can be flexibly stored according to needs.

Description

Technical Field

[0001] This utility model belongs to the field of textile processing and relates to a new type of warping machine. Background Technology

[0002] Warping machines are key equipment in the textile preparation process. They are mainly used to wind a certain number of yarn cones in parallel onto a warp beam or weaving beam according to the designed length and width to form warp sheets, which provide warp yarn for subsequent weaving processes.

[0003] Traditional warping machines generally lack effective protective measures. During the raw yarn input process, due to the absence of dedicated protective components, yarn debris is scattered freely. This debris not only pollutes the workshop air and affects the health of operators, but also easily adheres to other parts of the equipment, accelerating wear and tear and increasing maintenance costs. Utility Model Content

[0004] The purpose of this invention is to address the aforementioned problems in the existing technology by providing a novel warping machine with pre-treatment function.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] A novel warping machine is characterized by comprising a base, a vertical plate fixedly connected to the upper front left side of the base, a plurality of single-thread roller retainers mounted on the right end of the vertical plate, a broken-thread detection frame fixedly connected to the upper middle part of the base, a winding shaft fixedly connected to the upper rear side of the base, a tension auxiliary roller fixedly connected between the winding shaft and the broken-thread detection frame, damping shaft connectors mounted on the upper and lower sides of the broken-thread detection frame, an extended inclined crossbar fixedly connected to the outer side of the damping shaft connector, a side-folding protective cover fixedly connected between two corresponding upper and lower extended inclined crossbars, and an outer reinforced dust cover fixedly connected between two corresponding left and right extended inclined crossbars, the opening of the outer reinforced dust cover being located near the plurality of single-thread roller retainers.

[0007] In the aforementioned new warping machine, a bottom counterweight hollow roller is fixedly connected to the end of the lower outer reinforced dust cover away from the wire breakage detection frame, and a horizontal extension rod is rotatably connected to the inner end of the bottom counterweight hollow roller.

[0008] In the aforementioned novel warping machine, the upper end of the transverse extension rod is fixedly connected to multiple suction ports, which are equidistant from each other.

[0009] In the aforementioned novel warping machine, a support base is fixedly connected to the left end of the bottom counterweight hollow roller, and a pump is fixedly connected to the upper end of the support base.

[0010] In the aforementioned novel warping machine, the output end of the pump is fixedly connected to a detachable hose, which extends into the bottom counterweight hollow roller.

[0011] In the aforementioned novel warping machine, the detachable hose is interconnected with multiple suction ports, and the raw material yarn is wound around the single-thread roller bearing.

[0012] In the aforementioned novel warping machine, several raw material yarns sequentially pass through an outer reinforced dust cover, a yarn breakage detection frame, and a tension auxiliary roller, and several raw material yarns are wound to the outside of the main winding shaft.

[0013] Compared with existing technologies, this new warping machine features a base with a vertical plate that provides stable support for the single-thread roller shaft, ensuring stable yarn feed. The yarn passes through the reinforced dust cover and the yarn breakage detection frame, bypassing the tension auxiliary roller shaft, and smoothly moves towards the winding shaft. The extended inclined crossbar rotates flexibly with the help of a damping shaft connector, causing the side-folding protective cover and the reinforced dust cover to adjust adaptively, effectively blocking the waste generated during the input of the raw yarn. The two work together to form a relatively enclosed space, significantly reducing the impact of waste on the workshop environment and allowing for flexible storage as needed. The bottom counterweight hollow roller, supported by the base, works in conjunction with the pump, detachable hose, horizontal extension rod, and suction vent to precisely absorb waste and purify the workshop air. Finally, driven by a motor, the winding shaft tightly and evenly winds the processed raw yarn according to a preset method. This not only efficiently completes the warping process and provides a high-quality warp beam for subsequent textile production, but also creates a clean workshop environment in all aspects, improving production efficiency and quality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this new type of warping machine;

[0015] Figure 2 This is a partially truncated enlarged view of this new type of warping machine;

[0016] Figure 3 This is a schematic diagram of the structure of the horizontal extension rod of this new type of warping machine.

[0017] In the diagram: 1. Equipment base; 2. Vertical plate; 3. Single-line roller retainer; 4. Main winding shaft; 5. Tension auxiliary roller shaft; 6. Wire breakage detection frame; 7. Damping shaft connector; 8. Extended inclined crossbar; 9. Side-folding protective cover; 10. Externally reinforced dust cover; 11. Bottom counterweight hollow roller; 12. Horizontal extension rod; 13. Flour suction flare; 14. Support base; 15. Pump; 16. Detachable hose. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0019] It should be noted that when a component is said to be "mounted on" another component, it can be directly mounted on the other component or may be interspersed with a component. When a component is said to be "set on" another component, it can be directly set on the other component or may be interspersed with a component. When a component is said to be "fixed to" another component, it can be directly fixed to the other component or may be interspersed with a component.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "or / and" as used herein includes any and all combinations of one or more of the associated listed items.

[0021] like Figure 1 As shown in Figure 3, this novel warping machine includes a base 1. A vertical plate 2 is fixedly connected to the upper front left side of the base 1. Multiple single-thread roller clamps 3 are installed on the right side of the vertical plate 2. A broken thread detection frame 6 is fixedly connected to the upper middle part of the base 1. A winding shaft 4 is fixedly connected to the upper rear side of the base 1. A tension auxiliary roller 5 is fixedly connected between the winding shaft 4 and the broken thread detection frame 6. Damping rotating shaft connectors 7 are installed on the upper and lower sides of both ends of the broken thread detection frame 6. An extended inclined crossbar 8 is fixedly connected to the outer side of the damping rotating shaft connector 7. A side-folding protective cover 9 is fixedly connected between two corresponding upper and lower extended inclined crossbars 8. An outer reinforced dust cover 10 is fixedly connected between two corresponding left and right extended inclined crossbars 8. The opening of the outer reinforced dust cover 10 is located on the side close to the multiple single-thread roller clamps 3.

[0022] The bottom counterweight hollow roller 11 is fixedly connected to one end of the outer reinforced dust cover 10 located away from the wire breakage detection frame 6. The inner end of the bottom counterweight hollow roller 11 is rotatably connected to a horizontal extension rod 12.

[0023] The upper end of the horizontal extension rod 12 is fixedly connected to a plurality of lint-absorbing vents 13, which are equidistant from each other.

[0024] The left end of the bottom counterweight hollow roller 11 is fixedly connected to a support base 14, and the upper end of the support base 14 is fixedly connected to a pump 15.

[0025] The output end of the pump 15 is fixedly connected to a detachable hose 16, which extends into the bottom counterweight hollow roller 11.

[0026] The detachable hose 16 is interconnected with multiple lint-absorbing flares 13, and the raw material yarn is wound around the single-thread roller retainer 3.

[0027] Several raw material yarns pass through the outer reinforced dust cover 10, the yarn breakage detection frame 6, and the tension auxiliary roller 5 in sequence, and several raw material yarns are wound to the outside of the winding shaft 4.

[0028] Before the warping process begins, the raw yarn is wound onto the single-thread roller chuck 3. After the equipment starts, the single-thread roller chuck 3 rotates under the drive of the motor, causing the raw yarn to be released. During the lead-out process, several raw yarns travel sequentially towards the winding shaft 4, passing through the outer reinforced dust cover 10 and the yarn breakage detection frame 6, and around the tension auxiliary roller 5. When the raw yarn is input, the extended inclined crossbar 8 is installed on the upper and lower sides of the left and right ends of the yarn breakage detection frame 6 through the damping rotating shaft connector 7. The damping rotating shaft connector 7 allows the extended inclined crossbar 8 to rotate flexibly within a certain range, thus enabling adaptive adjustment according to the actual input angle of the raw yarn. The two corresponding extended inclined crossbars 8 are located on the upper and lower sides. The side-folding protective cover 9, fixedly connected between the two sides, acts as an adjustable protective barrier. Its position and shape change accordingly with the angle of the extended inclined crossbar 8. When raw yarn generates waste during the input process, the side-folding protective cover 9 effectively blocks this waste, preventing it from scattering. Simultaneously, the externally reinforced dust cover 10, fixedly connected between the two corresponding extended inclined crossbars 8, further enhances the protective effect, blocking waste from the side. The externally reinforced dust cover 10 and the side-folding protective cover 9 work together to form a relatively enclosed space, minimizing the impact of waste on the workshop environment. Furthermore, the side-folding protective cover 9 and the externally reinforced dust cover 10 can be flexibly stored according to actual production needs. When the protective function is not required, the extended inclined crossbar 8 can be rotated to a suitable position via the damping pivot connector 7, allowing the side-folding protective cover 9 and the outer reinforced dust cover 10 to be folded up without taking up too much space. During the warping process, waste material is generated when the raw yarn is fed in. To further maintain the cleanliness of the workshop environment, the bottom counterweight hollow roller 11 and its accessories play a role. The bottom counterweight hollow roller 11 is located below the outer reinforced dust cover 10. After the pump 15 is started, it generates suction. Through the detachable hose 16, the suction of the pump 15 is transmitted to the inside of the bottom counterweight hollow roller 11. One end of the horizontal extension rod 12 is rotatably connected to the inner end of the bottom counterweight hollow roller 11, and the other end is fixedly connected to multiple equidistant suction vents 1. 3. Since the horizontal extension rod 12 can rotate inside the bottom counterweight hollow roller 11, the position of the suction port 13 can be flexibly adjusted so that it can be better aligned with the area where waste is generated during the raw yarn input process. When waste is generated by the raw yarn, under the suction of the pump 15, the waste is sucked into the bottom counterweight hollow roller 11 through the suction port 13 and finally collected and processed by the pump 15 through the detachable hose 16, thereby effectively purifying the workshop air and keeping the workshop environment clean. Finally, it is wound to the outside of the winding shaft 4. The winding shaft 4 rotates under the drive of the motor according to the preset speed and winding method, tightly and evenly winding the raw yarn onto the shaft, completing the warping process and providing a warp beam that meets the requirements for subsequent textile production.

[0029] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0030] Those skilled in the art should recognize that the above embodiments are only used to illustrate the present utility model and are not intended to limit the present utility model. Any appropriate changes and variations made to the above embodiments within the scope of the essential spirit of the present utility model shall fall within the scope of protection claimed by the present utility model.

Claims

1. A novel warping machine, characterized in that, The device includes a base, with a vertical plate fixedly connected to the upper front left side of the base. Multiple single-line roller clamps are installed on the right end of the vertical plate. A wire breakage detection frame is fixedly connected to the upper middle part of the base. A winding shaft is fixedly connected to the upper rear side of the base. A tension auxiliary roller is fixedly connected between the winding shaft and the wire breakage detection frame. Damping shaft connectors are installed on the upper and lower sides of both ends of the wire breakage detection frame. An extended inclined crossbar is fixedly connected to the outer side of the damping shaft connector. A side-folding protective cover is fixedly connected between two corresponding upper and lower extended inclined crossbars. An externally reinforced dust cover is fixedly connected between two corresponding left and right extended inclined crossbars. The opening of the externally reinforced dust cover is located near the multiple single-line roller clamps.

2. The novel warping machine according to claim 1, characterized in that, The bottom of the reinforced dust cover located below is fixedly connected to a bottom counterweight hollow roller at the end away from the wire breakage detection frame, and the inner end of the bottom counterweight hollow roller is rotatably connected to a horizontal extension rod.

3. The novel warping machine according to claim 2, characterized in that, The upper end of the horizontal extension rod is fixedly connected to multiple lint-absorbing flares, which are equidistant from each other.

4. The novel warping machine according to claim 3, characterized in that, The left end of the bottom counterweight hollow roller is fixedly connected to a support base, and the upper end of the support base is fixedly connected to a pump.

5. The novel warping machine according to claim 4, characterized in that, The pump's output end is fixedly connected to a detachable hose, which extends into the bottom counterweight hollow roller.

6. The novel warping machine according to claim 5, characterized in that, The detachable hose is interconnected with multiple lint-absorbing flares, and the raw material yarn is wound around the outside of the single-thread roller retainer.

7. The novel warping machine according to claim 6, characterized in that, Several raw material yarns are sequentially passed through the outer reinforced dust cover, the yarn breakage detection frame, and the tension auxiliary roller shaft, and several raw material yarns are wound to the outside of the winding shaft.

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