Multifunctional integrated dust-free cloth processing equipment

Abstract

The utility model relates to the technical field of dust-free cloth, in particular to multifunctional integrated dust-free cloth processing equipment. The multifunctional integrated dust-free cloth processing equipment comprises a machine table; the slitting mechanism is arranged on one side of the machine table and used for conducting slitting treatment on the dust-free cloth; the wall plates are located on one side of the slitting mechanism and arranged on the two sides of the machine table respectively. The dust-free cloth rolling device has the advantages that the multiple heating plates are arranged on the carrier roller, the two sides of dust-free cloth can be effectively limited, the dust-free cloth is prevented from moving disorderly in the rolling process, the stability of the rolling process is guaranteed, the rolling quality and production efficiency of the dust-free cloth are improved, in addition, a heating assembly is arranged in each heating plate, and therefore the heating effect is improved. When the heating assembly is used for heating the heating plate, edge burr thread residues of the dust-free cloth can be subjected to high-temperature ironing, and burrs after slitting are removed, so that the influence of the burrs on subsequent use is avoided, and the finished product quality of the dust-free cloth is further improved.

Description

Technical Field

[0001] This utility model relates to the field of cleanroom cloth technology, specifically to a multi-functional integrated cleanroom cloth processing equipment. Background Technology

[0002] Cleanroom wipes typically undergo slitting and winding processes during production. Especially during the winding process after slitting, movement of the wipes can lead to unstable winding. Furthermore, burrs or loose threads inevitably form on the edges of the wipes during slitting. These burrs and threads not only affect the appearance of the wipes but may also impact subsequent processing and usability. Utility Model Content

[0003] This utility model addresses the technical problems existing in the prior art by providing a multi-functional integrated cleanroom cloth processing equipment to solve the problem that if the cleanroom cloth moves during the winding process after being cut, it may lead to unstable winding.

[0004] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: a multi-functional integrated cleanroom cloth processing equipment, comprising:

[0005] Machine tool;

[0006] The slitting mechanism is located on one side of the machine and is used to slit the cleanroom cloth.

[0007] The wall panel is in the shape of an inverted "L" and is located on one side of the cutting mechanism and respectively set on both sides of the machine base;

[0008] A pressure plate, which is fixed to the top of the wall panel;

[0009] The idler roller has its two ends rotatably connected between the wall panels via rotating shafts.

[0010] Multiple limiting plates are sleeved on the outside of the idler roller, wherein each limiting plate includes a heating plate and the heating plates are distributed on both sides of the slit cleanroom cloth;

[0011] A heating assembly is disposed within each heating plate and is used to heat the heating plate.

[0012] The beneficial effects of this utility model are:

[0013] 1) By setting multiple heating plates on the idler rollers, the two sides of the cleanroom cloth can be effectively limited, preventing the cleanroom cloth from shifting randomly during the winding process. This ensures the stability of the winding process, improves the winding quality and production efficiency of the cleanroom cloth, and enhances the overall quality. In addition, each heating plate is equipped with a heating component. While heating the heating plate, the edge burrs of the cleanroom cloth can be heat-treated at high temperature to remove the burrs after slitting, thus avoiding the impact of burrs on subsequent use and further improving the finished quality of the cleanroom cloth. In summary, this device not only solves the instability problem of the cleanroom cloth during the winding process but also effectively removes burrs, greatly improving production efficiency and product quality, and has significant technical advantages.

[0014] Based on the above technical solution, the present invention can be further improved as follows.

[0015] Furthermore, the slitting mechanism includes a rotating slitting disc.

[0016] Furthermore, the heating assembly includes a heating wire disposed inside each limiting plate.

[0017] Furthermore, an infrared temperature sensor is provided on the top of the pressure plate, and the infrared light axis emitted by the infrared temperature sensor probe is directed toward the heating plate.

[0018] The beneficial effect of adopting the above-mentioned further solution is that the infrared temperature sensor can measure the temperature of the limiting plate without contact, thereby obtaining the heating temperature of the limiting plate in real time. This ensures that the limiting plate can perform efficient and uniform burr removal on the cut cleanroom cloth. By controlling the heating temperature, not only is the effect of burr removal improved, but also the potential damage to the cleanroom cloth caused by excessively high temperatures is avoided.

[0019] Furthermore, each of the limiting plates also includes a bushing, a top rod, and a magnet. The bushing is sleeved on the outside of the idler roller, and the heating plate is fixed on the outside of the bushing.

[0020] Furthermore, the magnets are fixed to both ends of the top rod, which is located between the heating plate and the pressure plate.

[0021] The beneficial effect of adopting the above-mentioned further solution is that, since the lint-free cloth winding process will drag the idler roller to rotate, the bushing is sleeved on the outside of the idler roller to ensure that the idler roller can rotate freely without being affected by the heating plate. The design of the top rod and the magnet firmly fixes the heating plate to the pressure plate through magnetic attraction, preventing the heating plate from rotating. This ensures that the heating plate is always in stable contact with the lint-free cloth to complete the burr removal and ensures the smoothness and stability of the winding process. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 for Figure 1 Enlarged structural diagram of section A in the middle;

[0024] Figure 3 This is a side view of the limiting plate of this utility model.

[0025] The attached diagram lists the components represented by each number as follows:

[0026] 10. Machine base; 20. Wall panel; 30. Pressure plate; 40. Slitting mechanism; 401. Slitting blade; 50. Support roller; 60. Limiting plate; 601. Heating plate; 602. Bushing; 603. Top rod; 604. Magnet; 70. Heating wire; 80. Infrared temperature sensor. Detailed Implementation

[0027] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.

[0028] Cleanroom wipes typically undergo slitting and winding processes during production. Especially during the winding process after slitting, movement of the wipes can lead to unstable winding. Furthermore, burrs or loose threads inevitably form on the edges of the wipes during slitting. These burrs and threads not only affect the appearance of the wipes but may also impact subsequent processing and usability. To address these issues, the inventor has proposed a multi-functional integrated cleanroom wipe processing device.

[0029] The present invention provides the following preferred embodiments.

[0030] like Figure 1 , Figure 2 and Figure 3 As shown, the multi-functional integrated cleanroom cloth processing equipment includes:

[0031] 10 machines;

[0032] The slitting mechanism 40 is located on one side of the machine base 10 and is used to slit the cleanroom cloth.

[0033] The wall panel 20 is in the shape of an inverted "L" and is located on one side of the cutting mechanism 40 and is respectively set on both sides of the machine base 10.

[0034] Pressure plate 30 is fixed to the top of wall panel 20 (pressure plate 30 is made of martensitic stainless steel).

[0035] The idler roller 50 has two ends that are rotatably connected between the wall panels 20 via rotating shafts.

[0036] Multiple limiting plates 60 are sleeved on the outside of the idler roller 50. Each limiting plate 60 includes a heating plate 601 (the heating plate 601 is made of martensitic stainless steel) and the heating plate 601 is distributed on both sides of the slit cleanroom cloth.

[0037] A heating assembly is disposed within each heating plate 601 for heating the heating plate 601;

[0038] By setting multiple heating plates 601 on the idler roller 50, the two sides of the cleanroom cloth can be effectively limited, preventing the cleanroom cloth from shifting randomly during the winding process. This ensures the stability of the winding process, improves the winding quality and production efficiency of the cleanroom cloth, and enhances the production efficiency. In addition, each heating plate 601 is equipped with a heating component. While heating the heating plate 601, the edge burrs of the cleanroom cloth can be heat-treated at high temperature to remove the burrs after slitting. This avoids the impact of burrs on subsequent use and further improves the finished quality of the cleanroom cloth. In summary, this device not only solves the instability problem of the cleanroom cloth during the winding process but also effectively removes burrs, greatly improving production efficiency and product quality, and has significant technical advantages.

[0039] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the slitting mechanism 40 includes a rotating slitting disc 401 (the slitting mechanism 40 is prior art and will not be described in detail here).

[0040] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the heating assembly includes a heating wire 70, which is disposed inside each limiting plate 60.

[0041] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, an infrared temperature sensor 80 (using a First BRW600-407A model infrared temperature sensor 80) is provided on the top of the pressure plate 30, and the infrared light axis emitted by the probe of the infrared temperature sensor 80 is directed towards the heating plate 601. The infrared temperature sensor 80 can measure the temperature of the limiting plate 60 without contact, thereby obtaining the heating temperature of the limiting plate 60 in real time. This ensures that the limiting plate 60 can perform efficient and uniform burr removal on the cut cleanroom cloth. By controlling the heating temperature, not only is the effect of burr removal improved, but also potential damage to the cleanroom cloth caused by excessively high temperatures is avoided.

[0042] In this embodiment, as Figure 1 , Figure 2 and Figure 3As shown, each limiting plate 60 also includes a bushing 602, a top rod 603, and a magnet 604. The bushing 602 is sleeved on the outside of the idler roller 50, the heating plate 601 is fixed on the outside of the bushing 602, and the magnet 604 is fixed at both ends of the top rod 603. The top rod 603 is located between the heating plate 601 and the pressure plate 30. During the winding process of the cleanroom cloth, the idler roller 50 will be dragged to rotate. Therefore, by sleeved on the outside of the idler roller 50, the idler roller 50 can be freely rotated without being affected by the heating plate 601. Due to the action of the top rod 603 and the magnet 604, the heating plate 601 is firmly fixed on the pressure plate 30 by magnetic attraction, preventing the heating plate 601 from rotating. This ensures that the heating plate 601 is always in stable contact with the cleanroom cloth, completing the burr removal and ensuring the smoothness and stability of the winding process.

[0043] The specific working process of this utility model is as follows:

[0044] Multiple heating plates 601 are set on the idler roller 50 to limit the two sides of the cleanroom cloth. The top rod 603 is used to support the pressure plate 30 and the heating plate 601. Combined with the magnetic adsorption of the magnet 604, the heating plate 601 is fixed on the pressure plate 30 to prevent the heating plate 601 from rotating. At this time, the heating plate 601 is heated by the heating wire 70 to heat the edge burrs of the cleanroom cloth at high temperature and remove the burrs after cutting.

[0045] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A multi-functional integrated cleanroom cloth processing equipment, characterized in that, include: Machine tool; The slitting mechanism is located on one side of the machine and is used to slit the cleanroom cloth. The wall panel is in the shape of an inverted "L" and is located on one side of the cutting mechanism and respectively set on both sides of the machine base; A pressure plate, which is fixed to the top of the wall panel; The idler roller has its two ends rotatably connected between the wall panels via rotating shafts. Multiple limiting plates are sleeved on the outside of the idler roller, wherein each limiting plate includes a heating plate and the heating plates are distributed on both sides of the slit cleanroom cloth; A heating assembly is disposed within each heating plate and is used to heat the heating plate.

2. The multifunctional integrated cleanroom cloth processing equipment according to claim 1, characterized in that, The slitting mechanism includes a rotating slitting disc.

3. The multifunctional integrated cleanroom cloth processing equipment according to claim 1, characterized in that, The heating assembly includes a heating wire disposed inside each heating plate.

4. The multifunctional integrated cleanroom cloth processing equipment according to claim 1, characterized in that, The pressure plate is equipped with an infrared temperature sensor on its top, and the infrared light axis emitted by the infrared temperature sensor probe is directed toward the limiting plate.

5. The multifunctional integrated cleanroom cloth processing equipment according to claim 1, characterized in that, Each of the limiting plates also includes a bushing, a top rod, and a magnet. The bushing is sleeved on the outside of the idler roller, and the heating plate is fixed on the outside of the bushing.

6. The multifunctional integrated cleanroom cloth processing equipment according to claim 5, characterized in that, The magnets are fixed at both ends of the top rod, which is located between the heating plate and the pressure plate.

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