Punching sheet brake

By designing a lamination-stamped iron core and a stationary plate, the problem of the stationary plate material being unable to simultaneously achieve electromagnetic and mechanical properties was solved, resulting in a brake that is low-cost, highly reliable, and easy to manufacture.

CN223938526UActive Publication Date: 2026-02-24高晢湄
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Patent Information

Application Number
CN202520740361.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2026-02-24
Estimated Expiration
2035-04-18

AI Technical Summary

Technical Problem

The stationary plate materials of existing electromagnetic clutches or brakes are difficult to simultaneously possess good electromagnetic and mechanical properties, resulting in limited material selection, complex processing, and high costs.

Method used

The design uses a core and stationary plate made of laminations. The stationary plate only needs to bear mechanical force, and the coil is set in the annular slot formed by the stationary plate and the core. The stationary plate material can be selected with better mechanical properties, eliminating the need for processing coil grooves and lead-out grooves, thus simplifying the manufacturing process.

Benefits of technology

The optimization of the stationary plate material reduced the overall manufacturing cost of the brake, improved reliability and processing simplicity, and met the requirements for easy mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a punching sheet brake which comprises a movable plate, a static plate, iron cores and coils, the iron cores are formed by laminating multiple layers of punching sheets, the iron cores are fixedly arranged on the two sides of the static plate, and annular empty grooves capable of enabling the coils to be sleeved in are jointly arranged between the side portion of one face of the static plate and the iron cores on the same side. The movable plate is arranged between the static plate and the brake lining used for braking, a gap is formed between the movable plate and the static plate, a protruding column is arranged in the middle of the movable plate and inserted into a hole in the center of the static plate, an adjusting nut is arranged on the side, penetrating out of the static plate, of the protruding column, and blind holes are symmetrically formed in the face, facing the movable plate, of the static plate. Springs abutting against the movable plate are arranged in the blind holes, and the other face of the movable plate is used for being matched with a brake lining. The utility model aims to provide the punching sheet brake which is easy to manufacture in batches and simple to process, and the static plate only needs to bear mechanical force.
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Description

Technical Field

[0001] This utility model relates to the field of brake technology, and in particular to a pad brake. Background Technology

[0002] Currently available electromagnetic clutches or brakes, whether square or round, primarily consist of a stationary plate with a coil and a moving plate that engages with the stationary plate when energized. The mechanical force overcomes by the electromagnetic force is the spring force embedded in the stationary or moving plate. Conventional stationary plate materials include pure iron, steel plates, or steel bars. This requires the stationary plate to possess both good electromagnetic and mechanical properties. Pure iron has good electromagnetic properties but poor mechanical properties, while steel plates have good mechanical properties but poor electromagnetic properties; it is difficult to achieve both simultaneously with a single material. Therefore, there is an urgent need for a stamped brake that is easy to mass-produce, simple to process, and where the stationary plate only needs to bear mechanical forces. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and to provide a punch brake that is easy to mass-produce, simple to process, and whose stationary plate only needs to bear mechanical force.

[0004] To achieve the above objectives, this utility model is implemented through the following technical solution:

[0005] A ply brake includes a moving plate, a stationary plate, an iron core, and a coil. The iron core is composed of multiple layers of plywood. The iron core is fixedly disposed on both sides of the stationary plate. An annular groove for the coil to be inserted is provided on one side of the stationary plate and the iron core on the same side. The moving plate is disposed between the stationary plate and a brake liner for braking, and there is a gap between the moving plate and the stationary plate. The moving plate has a protrusion in the middle, which is inserted into a hole in the center of the stationary plate. An adjusting nut is provided on the side of the protrusion that protrudes from the stationary plate. Blind holes are symmetrically provided on the side of the stationary plate facing the moving plate. A spring is provided in each blind hole to abut against the moving plate. The other side of the moving plate is used to cooperate with the brake liner.

[0006] Furthermore, all the laminations are of E-type structure, and two transverse grooves can be formed on the iron core formed by stacking multiple laminations. The side of the stationary plate is provided with a vertical groove that communicates with the transverse grooves, corresponding to the iron core on the same side.

[0007] Compared with the prior art, the present invention has the following beneficial effects:

[0008] In this invention, the stationary plate only needs to withstand mechanical force, and the coil is set in the annular slot formed by the stationary plate and the iron core. This eliminates the need for the stationary plate to possess electromagnetic properties, allowing for the selection of higher-strength materials and resulting in a more optimized overall structure. It is easy to mass-produce, as the stationary plate does not require machining grooves and lead-out slots for the coil, simplifying machining and ultimately reducing the overall manufacturing cost of the brake. Simultaneously, it offers superior performance and high reliability. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the structure of this utility model;

[0010] Figure 2 This is a schematic diagram of the structure of the stationary plate and the iron core in this utility model;

[0011] Figure 3 This is a schematic diagram of the structure of the present invention applied to a caliper brake;

[0012] Figure 4 This is a schematic diagram of the structure of the present invention applied to a shaft brake;

[0013] Figure 5 This is a schematic diagram of the structure of the punch in this utility model.

[0014] Figure label:

[0015] 1-Moving plate, 2-Stationary plate, 3-Brake bushing, 4-Iron core, 5-Coil, 6-Clamp body, 7-Adjustable brake bushing, 8-Brake disc, 9-Drive shaft, 10-Protruding post, 11-Spring, 12-Punch. Detailed Implementation

[0016] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0017] like Figure 1 and Figure 2 As shown, a ply brake includes a moving plate 1, a stationary plate 2, an iron core 4, and a coil 5. The iron core 4 is composed of multiple layers of plywood 12. The iron core 4 is fixedly disposed on both sides of the stationary plate 2. An annular groove for the coil 5 to be fitted is provided on one side of the stationary plate 2 and the iron core 4 on the same side. The moving plate 1 is disposed between the stationary plate 2 and the brake liner 3 for braking, and there is a gap between the moving plate 1 and the stationary plate 2. The moving plate 1 has a protrusion 10 in the middle. The protrusion 10 is inserted into the hole in the center of the stationary plate 2, and an adjusting nut is provided on one side of the protrusion 10 that protrudes from the stationary plate 2. Blind holes are symmetrically provided on the side of the stationary plate 2 facing the moving plate 1. A spring 11 is provided in each blind hole to abut against the moving plate 1. The other side of the moving plate 1 is used to cooperate with the brake liner 3.

[0018] The laminations 12 are all E-shaped structures. Two transverse grooves can be formed on the iron core 4, which is formed by stacking multiple laminations 12. The side of the stationary plate 2 is provided with a vertical groove corresponding to the iron core 4 on the same side, communicating with the transverse grooves. The transverse grooves of the iron core 4 and the vertical grooves of the stationary plate 2 together form a rectangular annular slot, facilitating the assembly of the coils 5.

[0019] In this invention, the static plate 2 only needs to withstand mechanical force, and a material with better strength can be selected to make the overall structure more optimized and the structural strength higher.

[0020] like Figure 3 As shown, when used in a caliper brake, the stationary plate 2 can be integrated with the caliper body 6. An adjustable brake liner 7 is located on the other side of the caliper body 6, and a brake liner 3 that cooperates with the brake disc 8 is provided on the moving plate 1. When the brake is de-energized, the moving plate 1 maintains a gap with the stationary plate 2 due to the elastic force of the spring 11, allowing the brake liner 3 to move in coordination with the adjustable brake liner 7 to brake the brake disc 8. When the brake is energized, the moving plate 1 moves towards the stationary plate 2 due to the attraction of the iron core 4, thereby disengaging the brake liner 3 from the brake disc 8.

[0021] like Figure 4 As shown, when used in a shaft-type brake, the brake liner 3 is fixed to the drive shaft 9. When the brake is de-energized, the moving plate 1 maintains a gap with the stationary plate 2 due to the elastic force of the spring 11, and the surface of the moving plate 1 contacts the brake liner 3 to brake the drive shaft 9. When the brake is energized, the moving plate 1 moves towards the stationary plate 2 due to the attraction of the iron core 4, thereby disengaging the moving plate 1 from the brake liner 3.

[0022] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A punch brake, characterized in that: The system includes a moving plate (1), a stationary plate (2), an iron core (4), and a coil (5). The iron core (4) is composed of multiple layers of laminations (12). The iron core (4) is fixedly installed on both sides of the stationary plate (2). The side of one side of the stationary plate (2) and the iron core (4) on the same side are provided with an annular groove that allows the coil (5) to be inserted. The moving plate (1) is located between the stationary plate (2) and the brake liner (3) for braking, and there is a gap between the moving plate (1) and the stationary plate (2). The moving plate (1) has a protrusion (10) in the middle. The protrusion (10) is inserted into the hole in the center of the stationary plate (2), and an adjusting nut is provided on one side of the protrusion (10) that protrudes out of the stationary plate (2). Blind holes are symmetrically provided on the side of the stationary plate (2) facing the moving plate (1). A spring (11) that abuts against the moving plate (1) is provided in each blind hole. The other side of the moving plate (1) is used to cooperate with the brake liner (3).

2. The pad brake according to claim 1, characterized in that: All the laminations (12) are of E-type structure. Two horizontal grooves can be formed on the iron core (4) formed by stacking multiple laminations (12). The side of the stationary plate (2) is provided with a vertical groove that communicates with the horizontal groove corresponding to the iron core (4) on the same side.