Spunlace non-woven fabric drying device

Abstract

The utility model provides a spunlace non-woven fabric drying device which comprises a drying box body, a conveying mechanism and a heating mechanism, supporting legs are installed at the bottom of the drying box body, a feeding port is formed in one side of the drying box body, a discharging port is formed in the other side of the drying box body, and the conveying mechanism is installed in the drying box body and used for conveying spunlace non-woven fabric. The conveying device comprises a driving roller, a driven roller and a conveying belt, and the heating mechanisms are arranged in the drying box body and located above and below the conveying belt. The spunlace non-woven fabric drying device is novel in structural design and capable of heating spunlace non-woven fabrics in all directions and accelerating the circulation speed of air in the drying box body, thereby improving the drying efficiency and meeting the requirements of large-scale production.

Description

Technical Field

[0001] This utility model relates to the technical field of nonwoven fabric production equipment, and in particular to a spunlace nonwoven fabric drying device. Background Technology

[0002] Spunlace nonwoven fabric is produced by spraying high-pressure micro-jet water onto one or more layers of fiber web, causing the fibers to entangle and thus strengthening the web to a certain strength. The resulting fabric is called spunlace nonwoven fabric. During the production process, the nonwoven fabric after the spunlace process contains a large amount of moisture and needs to be dried to meet the requirements of subsequent processing and use.

[0003] Existing spunlace nonwoven fabric drying equipment has some shortcomings in practical use. For example, the drying efficiency is low, which cannot meet the needs of large-scale production; the drying is uneven, which easily leads to some areas of the nonwoven fabric being over-dried while others are under-dried, affecting product quality; and the energy consumption is high, increasing production costs. In addition, some drying equipment has an unreasonable structural design, making maintenance and cleaning inconvenient and reducing the service life of the equipment. Therefore, it is necessary to design a new spunlace nonwoven fabric drying equipment. Summary of the Invention

[0004] This invention provides a spunlace nonwoven fabric drying device to solve the problems of low drying efficiency and uneven drying in existing drying devices. It enables all-round heating of spunlace nonwoven fabric and accelerates the air circulation speed in the drying chamber, thereby improving drying efficiency.

[0005] This utility model provides a spunlace nonwoven fabric drying device, including a drying box, a conveying mechanism and a heating mechanism;

[0006] Support feet are installed at the bottom of the drying chamber;

[0007] The drying chamber has a feed inlet on one side and a discharge outlet on the other side.

[0008] The conveying mechanism is installed inside the drying chamber and is used to convey spunlace nonwoven fabric. The conveying mechanism includes a drive roller, a driven roller and a conveyor belt. The drive roller and the driven roller are respectively installed at both ends of the drying chamber. The conveyor belt is sleeved on the drive roller and the driven roller. It also includes a drive motor. The motor shaft of the drive motor is connected to the drive roller in a transmission manner.

[0009] The heating mechanism is located inside the drying chamber, above and below the conveyor belt.

[0010] Preferably, the heating mechanism includes a first heating tube assembly, a first reflector, a first mounting bracket, a second heating tube assembly, a second reflector, and a second mounting bracket. The first heating tube assembly is installed above the conveyor belt, and both ends of the first heating tube assembly are respectively connected to the inner side wall of the drying chamber. The first reflector is disposed above the first heating tube assembly and is connected to the inner top wall of the drying chamber through the first mounting bracket. The second heating tube assembly is installed below the conveyor belt, and both ends of the second heating tube assembly are respectively connected to the inner side wall of the drying chamber. The second reflector is disposed below the second heating tube assembly and is connected to the inner bottom wall of the drying chamber through the second mounting bracket.

[0011] Preferably, the first heating tube group and the second heating tube group are electrically connected to a temperature controller installed on the outer wall of the drying chamber.

[0012] Preferably, it also includes a ventilation mechanism installed inside the drying chamber. The ventilation mechanism includes an air inlet, an air outlet, and a fan. The air inlet is located at the bottom of the drying chamber, the air outlet is located at the top of the drying chamber, and the fan is installed at the air inlet, with the air inlet end of the fan connected to the air inlet.

[0013] Preferably, a temperature sensor and a humidity sensor are also installed on the inner side wall of the drying chamber.

[0014] Preferably, a control panel is also installed on the outer wall of the drying chamber. A touch screen is installed on the surface of the control panel, and a controller is installed inside the control panel. The controller is connected to a temperature sensor, a humidity sensor, a drive motor, a temperature controller, and a fan.

[0015] Beneficial effects:

[0016] (1) This utility model has a novel structural design, which can heat the spunlace nonwoven fabric from all directions and accelerate the air circulation speed inside the drying chamber, thereby improving drying efficiency and meeting the needs of large-scale production. (2) The heating tubes in the heating mechanism of this utility model are evenly distributed above and below the conveyor belt, which can heat the spunlace nonwoven fabric evenly. At the same time, the reflector can reflect heat onto the spunlace nonwoven fabric, further ensuring the uniformity of drying and improving product quality.

[0017] (3) This utility model can also automatically adjust the operating parameters of the heating mechanism and the ventilation mechanism according to the temperature and humidity inside the drying box, thus avoiding energy waste and reducing production costs.

[0018] The above description is merely an overview of the technical solutions of the present utility model embodiments. In order to better understand the technical means of the present utility model embodiments and to implement them in accordance with the contents of the specification, and to make the above and other objects, features and advantages of the present utility model embodiments more obvious and understandable, specific embodiments of the present utility model are described below. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the installation of the heating mechanism of this utility model;

[0022] Figure 3 This is a block diagram illustrating the control principle of this utility model;

[0023] Explanation of reference numerals in the attached drawings: 1. Drying chamber; 2. Support leg; 3. Feed inlet; 4. Discharge outlet; 5. Driven roller; 6. Driven belt; 7. Drive motor; 8. First heating tube assembly; 9. First reflector; 10. First mounting bracket; 11. Second heating tube assembly; 12. Second reflector; 13. Second mounting bracket; 14. Temperature controller; 15. Air inlet; 16. Air outlet; 17. Fan; 18. Temperature sensor; 19. Humidity sensor; 20. Control panel; 21. Touch screen; 22. Controller; 23. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the invention; the terms “comprising” and “having”, and any variations thereof, in the specification, claims and drawings of this invention are intended to cover non-exclusive inclusion.

[0026] Furthermore, the terms "first," "second," etc., in the specification, claims, or drawings of this utility model are used to distinguish different objects rather than to describe a specific order, and may explicitly or implicitly include one or more of the features.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, "connection" or "joining" in mechanical structures can refer to a physical connection. A physical connection can be a fixed connection, such as a connection secured by fasteners, such as screws, bolts, or other fasteners; a physical connection can also be a detachable connection, such as a snap-fit ​​or interlocking connection; a physical connection can also be an integral connection, such as a connection formed by welding, bonding, or integral molding. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0029] Please see Figures 1-3 This utility model discloses a spunlace nonwoven fabric drying device, including a drying box 1, a conveying mechanism and a heating mechanism;

[0030] Support feet 2 are installed at the bottom of the drying chamber 1;

[0031] The drying chamber 1 has a feed inlet 3 on one side and a discharge outlet 4 on the other side. Both the feed inlet and the discharge outlet are equipped with sealing curtains to reduce heat loss inside the drying chamber.

[0032] The conveying mechanism is installed inside the drying chamber 1 and is used to convey spunlace nonwoven fabric. The conveying mechanism includes a drive roller 5, a driven roller 6, and a conveyor belt 7. The drive roller 5 and the driven roller 6 are respectively installed at both ends of the drying chamber 1. The conveyor belt 7 is sleeved on the drive roller 5 and the driven roller 6. The mechanism also includes a drive motor 8. The motor shaft of the drive motor 8 is connected to the drive roller 5 for transmission. The drive roller is driven by the drive motor, which can drive the conveyor belt to rotate at a uniform speed, thereby conveying the spunlace nonwoven fabric from the feed port to the discharge port.

[0033] The heating mechanism is located inside the drying chamber, above and below the conveyor belt.

[0034] In this utility model, the heating mechanism includes a first heating tube assembly 9, a first reflector 10, a first mounting bracket 11, a second heating tube assembly 12, a second reflector 13, and a second mounting bracket 14. The first heating tube assembly 9 is installed above the conveyor belt 7, and both ends of the first heating tube assembly 9 are respectively connected to the inner sidewall of the drying chamber 1. The first reflector 10 is disposed above the first heating tube assembly 9, and the first reflector 10 is connected to the inner top wall of the drying chamber 1 through the first mounting bracket 11. The second heating tube assembly 12 is installed below the conveyor belt 7, and both ends of the second heating tube assembly 12 are respectively connected to the inner sidewall of the drying chamber 1. The second reflector 13 is disposed below the second heating tube assembly 12, and the second reflector 13 is connected to the inner bottom wall of the drying chamber 1 through the second mounting bracket 14. The first heating tube assembly 9 and the second heating tube assembly 12 are electrically connected to a temperature controller 15 installed on the outer wall of the drying chamber 1. The first and second heating tube groups generate heat, which is then transferred to a reflector. The reflector reflects the heat generated by the heating tube groups onto the spunlace nonwoven fabric, improving heating efficiency.

[0035] This utility model also includes a ventilation mechanism installed inside the drying chamber 1. The ventilation mechanism includes an air inlet 16, an air outlet 17, and a fan 18. The air inlet 16 is located at the bottom of the drying chamber 1, the air outlet 17 is located at the top of the drying chamber 1, and the fan 18 is installed at the air inlet 16, with the air inlet end of the fan 18 connected to the air inlet 16. This mechanism allows cold outside air to be introduced into the drying chamber, where it exchanges heat with the spunlace nonwoven fabric before being expelled from the drying chamber. Through the action of the ventilation mechanism, the air circulation speed inside the drying chamber is accelerated, improving drying efficiency.

[0036] In addition, a temperature sensor 19 and a humidity sensor 20 are installed on the inner wall of the drying chamber 1, respectively, to monitor the temperature and humidity inside the drying chamber in real time. A control panel 21 is also installed on the outer wall of the drying chamber 1. A touch screen display 22 is installed on the surface of the control panel 21, and a controller 23 is installed inside the control panel 21. The controller 23 is connected to the temperature sensor 19, the humidity sensor 20, the drive motor 8, the temperature controller 15, and the fan 18. The controller automatically adjusts the operating parameters of the heating mechanism and the ventilation mechanism according to the signals fed back by the temperature sensor and the humidity sensor to ensure that the temperature and humidity inside the drying chamber are always at the optimal state.

[0037] Working Principle: First, the spunlace nonwoven fabric is fed into the conveyor mechanism through the inlet and transported to the drying chamber via a conveyor belt. The heating elements in the heating mechanism then activate, heating and drying the spunlace nonwoven fabric. Simultaneously, the ventilation mechanism starts, with a fan drawing in cool outside air through the air inlet. This air exchanges heat with the spunlace nonwoven fabric before being expelled through the air outlet. Temperature and humidity sensors monitor the temperature and humidity inside the drying chamber in real time and send signals back to the controller. The controller automatically adjusts the operating parameters of the heating and ventilation mechanisms based on the feedback signals, ensuring that the temperature and humidity inside the drying chamber remain optimal. After drying, the spunlace nonwoven fabric is discharged from the outlet, completing the drying process.

[0038] In summary, this utility model has a novel structural design that enables all-around heating of spunlace nonwoven fabric and accelerates the air circulation speed inside the drying chamber, thereby improving drying efficiency and meeting the needs of large-scale production.

[0039] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A spunlace nonwoven fabric drying device, characterized in that, Includes a drying chamber (1), a conveying mechanism, and a heating mechanism; The bottom of the drying chamber (1) is equipped with support feet (2); The drying chamber (1) has a feed inlet (3) on one side and a discharge outlet (4) on the other side; The conveying mechanism is installed inside the drying chamber (1) and is used to convey spunlace nonwoven fabric. The conveying mechanism includes a drive roller (5), a driven roller (6) and a conveyor belt (7). The drive roller (5) and the driven roller (6) are respectively installed at both ends of the drying chamber (1). The conveyor belt (7) is sleeved on the drive roller (5) and the driven roller (6). It also includes a drive motor (8). The motor shaft of the drive motor (8) is connected to the drive roller (5) in a transmission connection. The heating mechanism is located inside the drying chamber, above and below the conveyor belt.

2. The spunlace nonwoven fabric drying device according to claim 1, characterized in that, The heating mechanism includes a first heating tube assembly (9), a first reflector (10), a first mounting bracket (11), a second heating tube assembly (12), a second reflector (13), and a second mounting bracket (14). The first heating tube assembly (9) is installed above the conveyor belt (7), and both ends of the first heating tube assembly (9) are connected to the inner sidewall of the drying chamber (1). The first reflector (10) is located above the first heating tube assembly (9), and the first reflector (10) is connected to the inner top wall of the drying chamber (1) through the first mounting bracket (11). The second heating tube assembly (12) is installed below the conveyor belt (7), and both ends of the second heating tube assembly (12) are connected to the inner sidewall of the drying chamber (1). The second reflector (13) is located below the second heating tube assembly (12), and the second reflector (13) is connected to the inner bottom wall of the drying chamber (1) through the second mounting bracket (14).

3. The spunlace nonwoven fabric drying device according to claim 2, characterized in that, The first heating tube group (9) and the second heating tube group (12) are electrically connected to the temperature controller (15) installed on the outer wall of the drying chamber (1).

4. The spunlace nonwoven fabric drying device according to claim 1, characterized in that, It also includes a ventilation mechanism installed inside the drying chamber (1). The ventilation mechanism includes an air inlet (16), an air outlet (17), and a fan (18). The air inlet (16) is located at the bottom of the drying chamber (1), the air outlet (17) is located at the top of the drying chamber (1), and the fan (18) is installed at the air inlet (16). The air inlet end of the fan (18) is connected to the air inlet (16).

5. The spunlace nonwoven fabric drying device according to claim 1, characterized in that, Temperature sensor (19) and humidity sensor (20) are also installed on the inner side wall of the drying chamber (1).

6. The spunlace nonwoven fabric drying device according to claim 1, characterized in that, The drying chamber (1) is also equipped with a control panel (21) on its outer wall. The control panel (21) is equipped with a touch screen (22) and a controller (23) is installed inside the control panel (21). The controller (23) is connected to a temperature sensor (19), a humidity sensor (20), a drive motor (8), a temperature controller (15), and a fan (18).

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