Electric voltage regulator test bench

By designing an electric voltage regulator test bench, the problems of high labor intensity and insufficient accuracy of manual voltage regulators were solved, realizing automated and precise voltage regulation, and improving the efficiency and safety of live tool testing.

CN223940972UActive Publication Date: 2026-02-24LIAONING LIAODIAN TESTING TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423195177.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-02-24
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing voltage regulation equipment for live tools is labor-intensive, manual operation is inaccurate, affecting test results, and lacks automation and precise adjustment functions.

Method used

Design an electric voltage regulator test bench, equipped with an electric voltage regulator, a multi-functional power meter and various protection devices, to achieve automatic voltage regulation and accurate display, support 0-380V voltage output, and achieve an accuracy of 0.1V.

Benefits of technology

It achieves automation and precise voltage regulation in the electrical performance testing of live tools, improving testing efficiency and safety, providing comprehensive output parameter display, and featuring a safe and reliable structure.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223940972U_ABST
    Figure CN223940972U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of live tool testing, and particularly relates to an electric voltage regulator test bench, which is characterized by comprising a box body and a panel, an operation table is arranged below the panel, an electric voltage regulator is arranged in the box body, and vertical hinged doors are arranged on the rear side of the box body and below the operation table; an input voltmeter, an output voltmeter and a multifunctional electric power meter are arranged on the panel; the panel is provided with a button and an indicating lamp; buckles are arranged on two sides of the box body. Compared with the prior art, the beneficial effects of the utility model are that: aiming at the electrical performance test requirements of a plurality of live-line tools, the voltage regulator is specially used for the output regulation of the voltage for electrical performance test, the output voltage value is 0-380V, the regulation is convenient, and the precision can reach 0.1 V; and the configured three-phase output multifunctional meter enables the output parameters of the electric voltage regulator to be displayed more comprehensively and have more reference significance.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of live tool testing technology, and in particular relates to an electric voltage regulator test bench. Background Technology

[0002] Insulating tools are typically made of materials such as polyvinyl chloride (PVC) and polypropylene, possessing excellent insulation properties that effectively prevent current from passing through. Insulating tools play a crucial role in live-line work, ensuring the safety of workers and equipment. Metal tools: Although metal tools are inherently conductive, in live-line work they are usually used for specific tasks, such as grounding operations. Metal tools require special treatment to ensure they do not cause harm to workers during use. Insulating gloves and boots: These tools are essential protective equipment in live-line work, effectively isolating current and protecting workers. Insulating gloves and boots are typically made of special insulating materials, possessing good electrical properties and mechanical strength. Voltage detectors: Used to detect whether high-voltage equipment is energized, ensuring workers confirm its energization before contacting it, thus avoiding the risk of electric shock. Voltage detectors are typically made of metal probes and insulating materials, simple to operate, and safe to use. Personal protective equipment: Including safety helmets, safety glasses, and protective clothing, this equipment is equally important in live-line work, protecting workers from electric shock and other injuries.

[0003] Usage Scenarios and Safety Precautions: Dual Electrical and Mechanical Loads: Live-line working tools need to withstand both electrical and mechanical loads during operation. Therefore, the quality of the tool directly affects the safety of the operator and the equipment. The tool should be safe and reliable, have a reasonable structure, sufficient strength, and be manufactured with advanced technology, lightweight, and flexible.

[0004] To ensure the electrical safety of live-line working tools, regular inspections are necessary. When measuring live-line tools, different voltages need to be applied depending on the type and model of the tool. Conventional voltage regulators are operated manually, which is labor-intensive, poses safety hazards, and often results in inaccurate values, negatively impacting test results. Currently, there is a need to design an electric voltage regulator test bench to achieve automated operation, improve voltage regulation accuracy, provide intuitive parameter display, and increase testing efficiency. Utility Model Content

[0005] The purpose of this utility model is to provide an electric voltage regulator test bench, which overcomes the shortcomings of the existing technology. It is specifically designed for the output voltage adjustment of electrical performance testing of live tools, with an output voltage value of 0-380V, convenient adjustment, and an accuracy of up to 0.1V.

[0006] To achieve the above objectives, this utility model employs the following technical solution:

[0007] The electric voltage regulator test bench includes a housing and a panel. An operating table is located below the panel, and an electric voltage regulator is located inside the housing. Hinged doors are located on the rear side of the housing and below the operating table. The panel is equipped with an input voltmeter, an output voltmeter, and a multi-functional power meter. Buttons and indicator lights are also provided on the panel. Handles are located on both sides of the housing.

[0008] Furthermore, the electric voltage regulator is model TSGC-25kVA.

[0009] Furthermore, the model of the multi-functional power meter is ENTZ-2S4.

[0010] Furthermore, the rear side of the enclosure is provided with multiple rows of mounting plates, on which circuit breakers, contactors, low-voltage current transformers, relays, fuses and miniature circuit breakers are arranged sequentially from top to bottom.

[0011] Furthermore, the circuit breaker is model NM1-63S, the contactor is model CJX1-63 / 22, the low-voltage current transformer is model 4-LMK-0.6650 / 5, the relay is model JZX-22F(D) / 4Z, the fuse is model RT18-6, and the miniature circuit breaker is model DZ47-2P 6A.

[0012] Furthermore, the bottom of the housing is equipped with casters.

[0013] Furthermore, a footrest is connected to the bottom of the box.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1) It can meet the electrical performance testing needs of various live tools, and is specifically designed for voltage output adjustment for electrical performance testing. The output voltage value is 0-380V, which is easy to adjust and the accuracy can reach 0.1V;

[0016] 2) The configured three-phase output multi-function meter makes the output parameters of the electric voltage regulator more comprehensive and more meaningful for reference;

[0017] 3) Fully enclosed test bench with a safety rating of IP40. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0019] Figure 2 yes Figure 1 The left view;

[0020] Figure 3 yes Figure 1 Rear view;

[0021] Figure 4 This is a schematic diagram of the internal structure of the control cabinet back panel according to an embodiment of this utility model;

[0022] Figure 5 This is a schematic diagram of the circuit wiring of an embodiment of this utility model.

[0023] In the diagram: 1-box, 2-panel, 3-operating console, 4-electric voltage regulator, 5-input voltmeter, 6-output voltmeter, 7-multi-function power meter, 8-button, 9-indicator light, 10-mounting plate, 11-circuit breaker, 12-contactor, 13-low-voltage current transformer, 14-relay, 15-fuse, 16-miniature circuit breaker, 17-caster, 18-step, 19-handle. Detailed Implementation

[0024] The technical solution of this utility model will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0025] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the specific embodiments used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the specific embodiments described below are some embodiments of this utility model. For those skilled in the art, other specific embodiments can be obtained based on these specific embodiments without creative effort.

[0026] The components of the present invention described and shown in the specific embodiments herein can be arranged and designed in numerous different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the specific embodiments is not intended to limit the scope of the claimed invention, but only to illustrate selected embodiments of the invention.

[0027] See Figure 1-5 This is a schematic diagram of the structure of an embodiment of the electric voltage regulator test bench of this utility model, including a housing 1 and a panel 2. An operating platform 3 is provided below the panel 2, and handles 19 are provided on both sides of the housing. An electric voltage regulator 4 is provided inside the housing 1, and swing doors are provided on the rear side of the housing 1 and below the operating platform 3. An input voltmeter 5, an output voltmeter 6 and a multi-functional power meter 7 are provided on the panel 2. Buttons 8 and indicator lights 9 are provided on the panel 2.

[0028] In this embodiment, the electric voltage regulator 4 is model TSGC-25kVA. The function of the electric voltage regulator 4 is to infinitely adjust the voltage output from 0-430V. The multi-functional power meter 7 is model ENTZ-2S4. The multi-functional power meter 7 has powerful data acquisition and processing capabilities, including measurement and calculation of three-phase voltage, three-phase current, total active power, total reactive power, total power factor, frequency, total active energy, forward and reverse active / reactive energy metering, harmonic distortion rate of voltage and current, and the content of 2nd-31st order nonobodies of voltage and current. The function of the multi-functional power meter 7 is to detect parameters such as voltage, current, and power output from the test bench.

[0029] The rear side of the enclosure 1 is provided with multiple rows of mounting plates 10. The mounting plates 10 are arranged from top to bottom as follows: circuit breaker 11, contactor 12, low-voltage current transformer 13, relay 14, fuse 15 and miniature circuit breaker 16.

[0030] Circuit breaker 11 is model NM1-63S, contactor 12 is model CJX1-63 / 22, low-voltage current transformer 13 is model 4-LMK-0.6650 / 5, relay 14 is model JZX-22F(D) / 4Z, fuse 15 is model RT18-6 and miniature circuit breaker 16 is model DZ47-2P 6A.

[0031] The bottom of the box 1 is equipped with casters 17, which, together with the handles 19, make it easy to move.

[0032] The bottom of the housing 1 is connected to a footrest 18 to improve operating comfort.

[0033] The operation process of this utility model is as follows: Connect the input terminals of the test bench to a 380V power supply (terminals A, B, C, N), and connect the output terminals (terminals A, B, C, N) to the device under test. Power on the test bench, check that the input voltage and current meters indicate normal operation, and press the start button to engage the contactor and voltage regulator to receive power. Adjust the voltage at the output terminals of the test bench by pressing the boost and deboost buttons, while simultaneously checking the indication of the output multifunction meter to complete the testing of the device under test.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An electric voltage regulator test bench, characterized in that, It includes a housing and a panel. An operating platform is located below the panel. An electric voltage regulator is located inside the housing. Hinged doors are located on the rear side of the housing and below the operating platform. The panel is equipped with an input voltmeter, an output voltmeter, and a multi-functional power meter. Buttons and indicator lights are also located on the panel. Handles are located on both sides of the housing.

2. The electric voltage regulator test bench according to claim 1, characterized in that, The electric voltage regulator is model TSG2-25kVA.

3. The electric voltage regulator test bench according to claim 1, characterized in that, The model of the multi-functional power meter is ENTZ-2S4.

4. The electric voltage regulator test bench according to claim 1, characterized in that, The rear side of the enclosure is provided with multiple rows of mounting plates, on which circuit breakers, contactors, low-voltage current transformers, relays, fuses and miniature circuit breakers are arranged from top to bottom.

5. The electric voltage regulator test bench according to claim 4, characterized in that, The circuit breaker is model NM1-63S, the contactor is model CJX1-63 / 22, the low-voltage current transformer is model 4-LMK-0.6650 / 5, the relay is model JZX-22F(D) / 4Z, the fuse is model RT18-6, and the miniature circuit breaker is model DZ47-2P6A.

6. The electric voltage regulator test bench according to claim 1, characterized in that, The bottom of the box is equipped with casters.

7. The electric voltage regulator test bench according to claim 1, characterized in that, A footrest is connected to the bottom of the box.