Full-automatic coil terminal assembling machine

Abstract

The utility model discloses a full-automatic coil terminal assembling machine, which relates to the technical field of coil terminal assembling, and comprises a rack, the rack is horizontally arranged, a feeding belt is fixedly arranged on the front side of the upper end of the rack, a bottom cover feeding mechanism is arranged on the rear side of the feeding belt, the bottom cover feeding mechanism is arranged on the outer side of a rotating disc, and the rotating disc is arranged on the rotating disc. The rotating disc is rotationally installed at the upper end of the rack, and a coil terminal feeding mechanism, a coil terminal pressing-in mechanism, an iron sheet feeding mechanism, an iron sheet pressing-in mechanism and a product discharging mechanism are sequentially arranged on the outer side of the rotating disc. Therefore, efficient assembly operation is achieved, the assembly period is greatly shortened, large-scale and continuous production can be carried out, the labor cost is effectively reduced, meanwhile, assembly deviation can be found in time through a high-precision sensor and a real-time monitoring system, and the quality stability and consistency of products are guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of coil terminal assembly technology, specifically to a fully automatic coil terminal assembly machine. Background Technology

[0002] In modern industrial production, coil terminal assembly machines play a crucial role, especially in industries such as automobile manufacturing and electronics production. With continuous technological advancements, intelligent and automated technologies have been widely applied in manufacturing.

[0003] Traditional assembly machines suffer from slow assembly speeds, failing to meet the demands of mass production. Furthermore, the need for manual assistance leads to low assembly precision, resulting in the accumulation of errors in components and consequently affecting product quality. Therefore, this solution provides a fully automatic coil terminal assembly machine to address the aforementioned issues. Utility Model Content

[0004] To solve the above-mentioned technical problems, a fully automatic coil terminal assembly machine is provided. This technical solution solves the problems mentioned in the background technology, such as the slow assembly speed of traditional assembly machines, which cannot meet the needs of mass production. Secondly, it requires manual assistance, resulting in low assembly accuracy and easy accumulation of errors in parts, which in turn affects product quality.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A fully automatic coil terminal assembly machine includes a frame, a feeding belt, a bottom cover feeding mechanism, a coil terminal feeding mechanism, a coil terminal pressing mechanism, an iron sheet feeding mechanism, an iron sheet pressing mechanism, and a product discharge mechanism. The frame is horizontally arranged. The feeding belt is fixedly installed on the upper front side of the frame. The bottom cover feeding mechanism is arranged on the rear side of the feeding belt. The bottom cover feeding mechanism is fixedly installed on the upper end of the frame and is located on the outside of a turntable. The turntable is rotatably installed on the upper end of the frame. The coil terminal feeding mechanism, the coil terminal pressing mechanism, the iron sheet feeding mechanism, the iron sheet pressing mechanism, and the product discharge mechanism are sequentially arranged on the outside of the turntable. The coil terminal feeding mechanism, the coil terminal pressing mechanism, the iron sheet feeding mechanism, the iron sheet pressing mechanism, and the product discharge mechanism are all installed on the upper end of the frame.

[0007] Preferably, the bottom cover feeding mechanism includes a bottom cover feeding support base, a bottom cover feeding X-axis moving component fixedly installed at the top of the bottom cover feeding support base, a bottom cover feeding Z-axis moving component fixedly installed at the output end of the bottom cover feeding X-axis moving component, a bottom cover feeding overload protection component and a bottom cover feeding clamping component fixedly installed at the output end of the bottom cover feeding Z-axis moving component, and the bottom cover feeding overload protection component and the bottom cover feeding clamping component are electrically connected.

[0008] Preferably, the coil terminal feeding mechanism includes a terminal feeding support base, a terminal feeding Y-axis moving component is fixedly installed at the top of the terminal feeding support base, a terminal feeding Z-axis moving component is provided at the output end of the terminal feeding Y-axis moving component, a terminal feeding X-axis moving component is provided at the output end of the terminal feeding Z-axis moving component, a terminal feeding rotating component and a terminal feeding overload protection component are provided at the output end of the terminal feeding X-axis moving component, a terminal feeding gripper assembly is installed at the lower end of the terminal feeding rotating component, and the terminal feeding gripper assembly and the terminal feeding rotating component are electrically connected.

[0009] Preferably, the coil terminal pressing mechanism includes a terminal pressing support base, a terminal pressing Z-axis moving component is fixedly mounted on the surface of the terminal pressing support base, and a terminal pressing component is fixedly mounted on the output end of the terminal pressing Z-axis moving component.

[0010] Preferably, the iron sheet feeding mechanism includes an iron sheet feeding support base, an iron sheet feeding X-axis moving component is fixedly installed at the top of the iron sheet feeding support base, an iron sheet feeding Z-axis moving component is fixedly installed at the output end of the iron sheet feeding X-axis moving component, and an iron sheet feeding clamping component and a vacuum suction component are fixedly installed at the output end of the iron sheet feeding Z-axis moving component.

[0011] Preferably, the iron sheet pressing mechanism includes an iron sheet pressing support base, an iron sheet pressing Z-axis moving assembly is fixedly installed on the side wall of the iron sheet pressing support base, and an iron sheet pressing assembly is fixedly installed at the output end of the iron sheet pressing Z-axis moving assembly.

[0012] Preferably, the product discharge mechanism includes a finished product discharge support base, a finished product discharge X-axis moving component is fixedly installed on the top end of the finished product discharge support base, a finished product discharge Z-axis moving component is fixedly installed on the output end of the finished product discharge X-axis moving component, a finished product discharge overload protection component and a finished product discharge gripper assembly are fixedly installed on the output end of the finished product discharge Z-axis moving component, and the finished product discharge overload protection component and the finished product discharge gripper assembly are electrically connected.

[0013] Compared with the prior art, this utility model proposes a fully automatic coil terminal assembly machine, which has the following beneficial effects:

[0014] 1. In this utility model, the bottom cover is fed onto the turntable via a bottom cover feeding mechanism. The turntable then rotates, moving the bottom cover to the coil terminal feeding mechanism. After the terminal is fed onto the bottom cover, the turntable rotates again to the terminal pressing mechanism, which connects the terminal to the bottom cover. The coil terminal is then fed to the iron sheet feeding mechanism, where the iron sheet is further connected to the terminal and the bottom cover, completing the coil terminal assembly. Finally, the product discharge mechanism moves the coil to the feeding belt. This device differs from traditional assembly machines; the entire assembly process utilizes advanced automation technology and an intelligent control system, achieving efficient assembly operations, significantly shortening the assembly cycle, improving production efficiency, enabling large-scale, continuous production, and effectively reducing labor costs. Furthermore, high-precision sensors and a real-time monitoring system can promptly detect assembly deviations, ensuring product quality stability and consistency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the bottom cover feeding mechanism of this utility model;

[0017] Figure 3 This is a schematic diagram of the coil terminal feeding mechanism in this utility model;

[0018] Figure 4 This is a schematic diagram of the coil terminal pressing mechanism in this utility model;

[0019] Figure 5 This is a schematic diagram of the iron sheet feeding mechanism in this utility model;

[0020] Figure 6 This is a schematic diagram of the iron sheet pressing mechanism in this utility model;

[0021] Figure 7 This is a schematic diagram of the product discharge mechanism in this utility model.

[0022] The numbers on the map are:

[0023] 1. Frame; 2. Feeding belt; 3. Bottom cover feeding mechanism; 4. Coil terminal feeding mechanism; 5. Coil terminal pressing mechanism; 6. Iron sheet feeding mechanism; 7. Iron sheet pressing mechanism; 8. Product discharge mechanism;

[0024] 31. Bottom cover loading support; 32. Bottom cover loading X-axis moving assembly; 33. Bottom cover loading Z-axis moving assembly; 34. Bottom cover loading overload protection component; 35. Bottom cover loading clamping assembly;

[0025] 41. Terminal feeding support base; 42. Terminal feeding Y-axis moving assembly; 43. Terminal feeding Z-axis moving assembly; 44. Terminal feeding X-axis moving assembly; 45. Terminal feeding rotation assembly; 46. Terminal feeding overload protection component; 47. Terminal feeding gripper assembly;

[0026] 51. Terminal press-in support; 52. Terminal press-in Z-axis moving assembly; 53. Terminal press-in assembly;

[0027] 61. Iron sheet feeding support base; 62. Iron sheet feeding X-axis moving assembly; 63. Iron sheet feeding Z-axis moving assembly; 64. Iron sheet feeding clamping assembly; 65. Vacuum suction assembly;

[0028] 71. Press the iron sheet into the support base; 72. Press the iron sheet into the Z-axis moving assembly; 73. Press the iron sheet into the assembly;

[0029] 81. Finished product discharge support base; 82. Finished product discharge X-axis moving assembly; 83. Finished product discharge Z-axis moving assembly; 84. Finished product discharge overload protection component; 85. Finished product discharge gripper assembly. Detailed Implementation

[0030] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.

[0031] Reference Figure 1-7As shown, a fully automatic coil terminal assembly machine includes a frame 1, a feeding belt 2, a bottom cover feeding mechanism 3, a coil terminal feeding mechanism 4, a coil terminal pressing mechanism 5, an iron sheet feeding mechanism 6, an iron sheet pressing mechanism 7, and a product discharge mechanism 8. The frame 1 is horizontally arranged. The feeding belt 2 is fixedly installed on the upper front side of the frame 1. The bottom cover feeding mechanism 3 is arranged on the rear side of the feeding belt 2. The bottom cover feeding mechanism 3 is fixedly installed on the upper end of the frame 1. The bottom cover feeding mechanism 3 is arranged on the outside of the turntable. The turntable is rotatably installed on the upper end of the frame 1. The coil terminal feeding mechanism 4, the coil terminal pressing mechanism 5, the iron sheet feeding mechanism 6, the iron sheet pressing mechanism 7, and the product discharge mechanism 8 are arranged sequentially on the outside of the turntable. The coil terminal feeding mechanism 4, the coil terminal pressing mechanism 5, the iron sheet feeding mechanism 6, the iron sheet pressing mechanism 7, and the product discharge mechanism 8 are all installed on the upper end of the frame 1. This device uses a bottom cover feeding mechanism 3 to feed the bottom cover onto a turntable. The turntable then rotates, moving the bottom cover to the coil terminal feeding mechanism 4. After the terminals are fed onto the bottom cover, the turntable rotates again to the terminal pressing mechanism 5, where the terminals are connected to the bottom cover. The device then moves to the iron sheet feeding mechanism 6, where the iron sheet pressing mechanism 7 connects the iron sheet to the terminals and the bottom cover, completing the coil terminal assembly. Finally, the product discharge mechanism 8 moves the coil terminal onto the feeding belt 2. This device differs from traditional assembly machines; the entire assembly process utilizes advanced automation technology and an intelligent control system, achieving highly efficient assembly operations, significantly shortening the assembly cycle, improving production efficiency, enabling large-scale, continuous production, and effectively reducing labor costs. Furthermore, high-precision sensors and a real-time monitoring system can promptly detect assembly deviations, ensuring product quality stability and consistency.

[0032] Specifically, in this embodiment, the bottom cover feeding mechanism 3 includes a bottom cover feeding support 31, a bottom cover feeding X-axis moving assembly 32 fixedly mounted on the top of the bottom cover feeding support 31, a bottom cover feeding Z-axis moving assembly 33 fixedly mounted on the output end of the bottom cover feeding X-axis moving assembly 32, a bottom cover feeding overload protection component 34 and a bottom cover feeding clamping assembly 35 fixedly mounted on the output end of the bottom cover feeding Z-axis moving assembly 33, and the bottom cover feeding overload protection component 34 and the bottom cover feeding clamping assembly 35 are electrically connected. The bottom cover feeding mechanism 3, through the cooperation of the bottom cover feeding X-axis moving assembly 32 and the bottom cover feeding Z-axis moving assembly 33, can control the movement of the feeding clamping assembly 35, and then clamp the bottom cover onto the fixture of the turntable through the feeding clamping assembly 35.

[0033] Specifically, in this embodiment, the coil terminal feeding mechanism 4 includes a terminal feeding support base 41. A terminal feeding Y-axis moving component 42 is fixedly installed at the top of the terminal feeding support base 41. A terminal feeding Z-axis moving component 43 is provided at the output end of the terminal feeding Y-axis moving component 42. A terminal feeding X-axis moving component 44 is provided at the output end of the terminal feeding Z-axis moving component 43. A terminal feeding rotating component 45 and a terminal feeding overload protection component 46 are provided at the output end of the terminal feeding X-axis moving component 44. A terminal feeding gripper component 47 is installed at the lower end of the terminal feeding rotating component 45. The terminal feeding gripper component 47 and the terminal feeding rotating component 45 are electrically connected. When the turntable rotates, it moves the bottom cover to the position of the coil terminal feeding mechanism 4. Through the mutual cooperation of the terminal feeding Y-axis moving component 42, the terminal feeding Z-axis moving component 43, and the terminal feeding X-axis moving component 44, the coil terminal feeding mechanism 4 can drive the terminal feeding gripper component 47 to clamp the coil terminal and move it to the top of the bottom cover.

[0034] Specifically, in this embodiment, the coil terminal pressing mechanism 5 includes a terminal pressing support 51, a terminal pressing Z-axis moving assembly 52 is fixedly mounted on the surface of the terminal pressing support 51, and a terminal pressing assembly 53 is fixedly mounted on the output end of the terminal pressing Z-axis moving assembly 52. ​​Then, the turntable rotates again to the position of the terminal pressing mechanism 5, and the terminal pressing assembly 53 is driven down by the terminal pressing Z-axis moving assembly 52, thereby connecting the coil terminal to the bottom cover.

[0035] Specifically, in this embodiment, the sheet metal feeding mechanism 6 includes a sheet metal feeding support base 61. A sheet metal feeding X-axis moving assembly 62 is fixedly installed at the top of the sheet metal feeding support base 61. A sheet metal feeding Z-axis moving assembly 63 is fixedly installed at the output end of the sheet metal feeding X-axis moving assembly 62. A sheet metal feeding clamping assembly 64 and a vacuum suction assembly 65 are fixedly installed at the output end of the sheet metal feeding Z-axis moving assembly 63. Then, the semi-finished product is moved to the position of the sheet metal feeding mechanism 6 again via a turntable. The sheet metal feeding support base 61, through the cooperation of the sheet metal feeding X-axis moving assembly 62 and the sheet metal feeding Z-axis moving assembly 63, drives the sheet metal feeding clamping assembly 64 and the vacuum suction assembly 65 to clamp the sheet metal onto the upper end of the semi-finished product.

[0036] Specifically, in this embodiment, the sheet pressing mechanism 7 includes a sheet pressing support 71, a sheet pressing Z-axis moving assembly 72 is fixedly installed on the side wall of the sheet pressing support 71, and a sheet pressing assembly 73 is fixedly installed at the output end of the sheet pressing Z-axis moving assembly 72. The sheet pressing mechanism 7 drives the sheet pressing assembly 73 to press down through the sheet pressing Z-axis moving assembly 72, connecting the sheet to the semi-finished product, thereby completing the fixed assembly of the coil terminals.

[0037] Specifically, in this embodiment, the product discharge mechanism 8 includes a finished product discharge support base 81. A finished product discharge X-axis moving assembly 82 is fixedly installed at the top of the finished product discharge support base 81. A finished product discharge Z-axis moving assembly 83 is fixedly installed at the output end of the finished product discharge X-axis moving assembly 82. A finished product discharge overload protection component 84 and a finished product discharge gripper assembly 85 are fixedly installed at the output end of the finished product discharge Z-axis moving assembly 83. The finished product discharge overload protection component 84 and the finished product discharge gripper assembly 85 are electrically connected. The assembled coil terminals are gripped onto the feeding belt and discharged by the product discharge mechanism 8.

[0038] The working principle of this utility model is as follows: In this device, the bottom cover feeding mechanism 3 cooperates with the bottom cover feeding X-axis moving component 32 and the bottom cover feeding Z-axis moving component 33 to control the movement of the feeding clamping component 35, thereby clamping the bottom cover onto the turntable fixture through the feeding clamping component 35; when the turntable rotates, it moves the bottom cover to the position of the coil terminal feeding mechanism 4. The coil terminal feeding mechanism 4, through the cooperation of the terminal feeding Y-axis moving component 42, the terminal feeding Z-axis moving component 43 and the terminal feeding X-axis moving component 44, can drive the terminal feeding gripper component 47 to clamp the coil terminal and move it to the top of the bottom cover; then the turntable rotates again to the position of the terminal pressing mechanism 5, and the terminal pressing Z-axis moving component 52 drives the terminal pressing component 53 to press down, thereby connecting the coil terminal to the bottom cover; then the turntable moves the semi-finished product to the bottom cover again. At the location of the sheet metal feeding mechanism 6, the sheet metal feeding support 61, through the cooperation of the sheet metal feeding X-axis moving component 62 and the sheet metal feeding Z-axis moving component 63, drives the sheet metal feeding clamping component 64 and the vacuum suction component 65 to clamp the sheet metal to the upper end of the semi-finished product; finally, the sheet metal pressing mechanism 7, through the sheet metal pressing Z-axis moving component 72, drives the sheet metal pressing component 73 to press down, connecting the sheet metal to the semi-finished product, thereby completing the fixed assembly of the coil terminals; this device differs from traditional assembly machines, the entire assembly process adopts advanced automation technology and intelligent control system, thereby achieving efficient assembly operation, greatly shortening the assembly cycle, improving production efficiency, enabling large-scale, continuous production, and effectively reducing labor costs. At the same time, through high-precision sensors and real-time monitoring systems, assembly deviations can be detected in a timely manner, ensuring the quality stability and consistency of the products.

[0039] This device employs a modular design, breaking down the entire assembly process into multiple independently operable modules. Each module has specific functions and tasks, and can be flexibly combined and adjusted as needed, improving the applicability and scalability of the equipment. Furthermore, each module utilizes a three-axis motion system to achieve precise positioning and flexible movement of the worktable in three-dimensional space, offering advantages such as path adjustment, multi-speed adjustment, easy control, and safety protection.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A fully automatic coil terminal assembly machine, characterized in that, The system includes a frame (1), a feeding belt (2), a bottom cover feeding mechanism (3), a coil terminal feeding mechanism (4), a coil terminal pressing mechanism (5), an iron sheet feeding mechanism (6), an iron sheet pressing mechanism (7), and a product discharge mechanism (8). The frame (1) is horizontally arranged. The feeding belt (2) is fixedly installed on the upper front side of the frame (1). The bottom cover feeding mechanism (3) is provided on the rear side of the feeding belt (2). The bottom cover feeding mechanism (3) is fixedly installed on the upper end of the frame (1). (3) Set on the outside of the turntable, the turntable is rotatably installed on the upper end of the frame (1), and the outside of the turntable is sequentially provided with a coil terminal feeding mechanism (4), a coil terminal pressing mechanism (5), an iron sheet feeding mechanism (6), an iron sheet pressing mechanism (7) and a product discharge mechanism (8). The coil terminal feeding mechanism (4), the coil terminal pressing mechanism (5), the iron sheet feeding mechanism (6), the iron sheet pressing mechanism (7) and the product discharge mechanism (8) are all installed on the upper end of the frame (1).

2. The fully automatic coil terminal assembly machine according to claim 1, characterized in that: The bottom cover feeding mechanism (3) includes a bottom cover feeding support base (31), a bottom cover feeding X-axis moving component (32) is fixedly installed on the top of the bottom cover feeding support base (31), a bottom cover feeding Z-axis moving component (33) is fixedly installed on the output end of the bottom cover feeding X-axis moving component (32), a bottom cover feeding overload protection component (34) and a bottom cover feeding clamping component (35) are fixedly installed on the output end of the bottom cover feeding Z-axis moving component (33), and the bottom cover feeding overload protection component (34) and the bottom cover feeding clamping component (35) are electrically connected.

3. The fully automatic coil terminal assembly machine according to claim 1, characterized in that: The coil terminal feeding mechanism (4) includes a terminal feeding support base (41). A terminal feeding Y-axis moving component (42) is fixedly installed at the top of the terminal feeding support base (41). A terminal feeding Z-axis moving component (43) is provided at the output end of the terminal feeding Y-axis moving component (42). A terminal feeding X-axis moving component (44) is provided at the output end of the terminal feeding Z-axis moving component (43). A terminal feeding rotating component (45) and a terminal feeding overload protection component (46) are provided at the output end of the terminal feeding X-axis moving component (44). A terminal feeding gripper component (47) is installed at the lower end of the terminal feeding rotating component (45). The terminal feeding gripper component (47) and the terminal feeding rotating component (45) are electrically connected.

4. The fully automatic coil terminal assembly machine according to claim 1, characterized in that: The coil terminal pressing mechanism (5) includes a terminal pressing support (51), a terminal pressing Z-axis moving assembly (52) is fixedly installed on the surface of the terminal pressing support (51), and a terminal pressing assembly (53) is fixedly installed at the output end of the terminal pressing Z-axis moving assembly (52).

5. The fully automatic coil terminal assembly machine according to claim 1, characterized in that: The iron sheet feeding mechanism (6) includes an iron sheet feeding support base (61), an iron sheet feeding X-axis moving assembly (62) is fixedly installed at the top of the iron sheet feeding support base (61), an iron sheet feeding Z-axis moving assembly (63) is fixedly installed at the output end of the iron sheet feeding X-axis moving assembly (62), and an iron sheet feeding clamping assembly (64) and a vacuum suction assembly (65) are fixedly installed at the output end of the iron sheet feeding Z-axis moving assembly (63).

6. The fully automatic coil terminal assembly machine according to claim 1, characterized in that: The iron sheet pressing mechanism (7) includes an iron sheet pressing support (71), an iron sheet pressing Z-axis moving assembly (72) is fixedly installed on the side wall of the iron sheet pressing support (71), and an iron sheet pressing assembly (73) is fixedly installed at the output end of the iron sheet pressing Z-axis moving assembly (72).

7. The fully automatic coil terminal assembly machine according to claim 1, characterized in that: The product discharge mechanism (8) includes a finished product discharge support base (81), a finished product discharge X-axis moving assembly (82) is fixedly installed at the top of the finished product discharge support base (81), a finished product discharge Z-axis moving assembly (83) is fixedly installed at the output end of the finished product discharge X-axis moving assembly (82), a finished product discharge overload protection component (84) and a finished product discharge gripper assembly (85) are fixedly installed at the output end of the finished product discharge Z-axis moving assembly (83), and the finished product discharge overload protection component (84) and the finished product discharge gripper assembly (85) are electrically connected.

Images