Granulator for organic fertilizer processing

By using telescopic blocks and eccentric rods in the granulator, the problem of the straight groove of the pressure roller being easily filled is solved, which improves granulation efficiency and stability and enables convenient maintenance.

CN223945597UActive Publication Date: 2026-02-27ANHUI YISHUN ECOLOGICAL AGRI DEV CO LTD
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Patent Information

Application Number
CN202520532806.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-02-27
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

In existing granulators, the straight groove of the pressure roller is easily filled with material, which reduces friction and granulation efficiency.

Method used

A granulator for organic fertilizer processing was designed. It uses a telescopic block that slides in a straight groove. Through the cooperation of an eccentric rod and a connecting rod, the telescopic block extends or retracts in a circular motion, maintaining the friction between the pressure roller and the material and preventing the material from slipping. The stable connection between the center block and the drive shaft is ensured by nuts and positioning pins.

Benefits of technology

It improves granulation efficiency, ensures stable material extrusion, maintains friction between the pressure roller and the material, enhances the stability and transmission reliability of the granulator, and facilitates maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pelletizer for organic fertilizer processing, and relates to the technical field of pelletizers, the pelletizer comprises a rack, a pelletizing mechanism is arranged at the top of the rack, the pelletizing mechanism comprises a machine body assembly arranged at the top of the rack; and the rolling assembly is arranged in the machine body assembly. According to the granulator for organic fertilizer processing, when the telescopic blocks do circular motion, the telescopic blocks on the upper half part are pushed to stretch out, the telescopic blocks on the lower half part are pulled to retract, and when the telescopic blocks on the lower half part retract, a straight notch in one side of a contact surface of a hollow compression roller and a material is kept to be exposed, so that the friction force with the material is increased; and when the telescopic block of the upper half part extends out, the material filled in the straight notch can be extruded out, so that the straight notch is kept smooth, the friction force between the compression roller and the material is continuously kept, the material is ensured to be stably extruded, and the granulation efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pelletizer technical field, specifically is a kind of organic fertilizer processing is used pelletizer. BACKGROUND

[0002] Organic fertilizer is mainly derived from plants and animals, applied to soil to provide plant nutrients as its main function Carbonaceous material, biological material, animal and plant waste, plant residue processing, in the production process of organic fertilizer, through granulating device can make organic fertilizer form the granule of uniform size, it is convenient to preserve and transport, also conducive to the use of active ingredients.

[0003] In the prior art, such as the publication number: CN218554015U, a kind of flat die pelletizer convenient to maintain is disclosed, by setting No. Shell and No. Shell, using No. Shell and No. Shell two separable shell, instead of traditional integrated shell, promote convenient maintenance process;When maintaining, first power off, manually twist down fastening stud, remove No. Shell, so that the condition in shell interior is mostly exposed, it is convenient to maintain.

[0004] Based on the above prior art, the straight slot of the compression roller in the existing pelletizer is usually provided with multiple straight slots to increase the friction between the compression roller and the material, avoid the material from slipping on the surface of the compression roller, and ensure that the material can be more stably extruded, however, in actual operation process, the straight slot of the compression roller is easily filled with material, once the straight slot is completely filled with material, the surface of the compression roller will return to a smooth state, thereby reducing the granulation efficiency, therefore, the utility model provides a kind of pelletizer for organic fertilizer processing. UTILITY MODEL CONTENT

[0005] In view of the deficiencies of the prior art, the utility model provides a kind of pelletizer for organic fertilizer processing, solves the problem that the straight slot of the compression roller is easily filled with material, once the straight slot is completely filled with material, the surface of the compression roller will return to a smooth state, thereby reducing the granulation efficiency.

[0006] To achieve the above purpose, the utility model is realized by the following technical scheme: a kind of pelletizer for organic fertilizer processing, including rack, the top of the rack is equipped with granulating mechanism, the granulating mechanism includes:

[0007] Machine body assembly, is arranged at the top of the rack;

[0008] Rolling assembly, be provided in the body assembly interior, the rolling assembly includes center block, both sides of the center block outer surface are fixedly connected with fixed link, the fixed link outer wall is fixedly sleeved with bearing ring, the bearing ring outer wall is fixedly sleeved with hollow compression roller, the hollow compression roller is coaxial with the fixed link center line arrangement, a plurality of straight slots are opened in the hollow compression roller outer wall, the straight slot is equipped with telescopic block inside, the telescopic block can slide along the straight slot inner wall.

[0009] Preferably, the fixed link end is fixedly connected with a connecting plate, the connecting plate is arranged inside the hollow compression roller, one side of the connecting plate outer surface is fixedly connected with an eccentric rod, the eccentric rod center line is arranged above the fixed link center line, a T-shaped ring groove is opened in the eccentric rod outer wall.

[0010] Preferably, one side of the telescopic block outer surface is fixedly connected with a connecting rod, the connecting rod outer wall is fixedly connected with a connecting shaft at the position close to the distal end, a roller is rotatably arranged at the connecting shaft end, and the roller is rollingly connected with the T-shaped ring groove inside.

[0011] Preferably, the body assembly includes a machine cylinder, a flat die disc is mounted on the inner wall of the machine cylinder, the top surface of the flat die disc is in contact with the outer wall of the hollow compression roller, a drive shaft is arranged inside the machine cylinder, the drive shaft is movably penetrated through the flat die disc, a support plate is fixedly sleeved with the drive shaft outer wall at the position above the flat die disc, and two positioning pins are fixedly connected with the top end of the support plate.

[0012] Preferably, the center block is movably sleeved on the drive shaft, and a positioning hole adapted to the positioning pin is opened in the bottom surface of the center block.

[0013] Preferably, a nut is threadedly connected with the drive shaft outer wall at the position close to the top end, and the bottom surface of the nut is in close contact with the top surface of the center block.

[0014] Beneficial effects

[0015] Compared with the prior art, the granulator for organic fertilizer processing has the following advantages

[0016] Beneficial effects:

[0017] 1. The granulator for organic fertilizer processing, when the telescopic block does circular motion, the upper half of the telescopic block is pushed out, and the lower half of the telescopic block is pulled back, when the lower half of the telescopic block is pulled back, the straight slot on one side of the hollow compression roller and the material contact surface is exposed, the friction force with the material is increased, and the material is prevented from slipping, when the upper half of the telescopic block is pushed out, the material filled in the straight slot can be extruded, the straight slot is kept unobstructed, the friction force between the compression roller and the material is continuously maintained, the material is stably extruded, and the granulation efficiency is improved.

[0018] 2、The organic fertilizer processing granulator, the positioning hole in the center block bottom surface and the positioning pin of the support plate are matched, the positioning of the center block and the driving shaft in the circumferential direction is realized, the driving shaft can drive the center block to rotate synchronously when the driving shaft rotates, meanwhile, the nut limits the center block, prevents the center block from moving axially on the driving shaft, ensures the stability of the whole granulator structure and the reliability of transmission, and the whole roller assembly is convenient to take out by removing the nut, and is convenient for later maintenance. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a three-dimensional appearance schematic view of the utility model;

[0020] Figure 2 It is a three-dimensional appearance schematic view of the utility model's roller assembly;

[0021] Figure 3 It is a three-dimensional appearance schematic view of the utility model's roller assembly;

[0022] Figure 4 It is a three-dimensional appearance schematic view of the utility model's roller assembly;

[0023] Figure 5 It is the eccentric rod sectional view of the utility model.

[0024] In the drawing: 1, rack;2, machine body assembly;21, machine cylinder;22, flat die disc;23, driving shaft;24, support plate;25, positioning pin;3, roller assembly;31, center block;32, positioning hole;33, fixed rod;34, bearing ring;35, hollow compression roller;36, straight slot;37, connecting plate;38, eccentric rod;39, T-shaped ring groove;310, telescopic block;311, connecting rod;312, connecting shaft;313, roller;4, nut. DETAILED DESCRIPTION

[0025] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0026] The utility model provides two technical schemes:

[0027] Figures 1-5 The first embodiment is shown: a kind of organic fertilizer processing granulator, including rack 1, and the top of rack 1 is equipped with granulating mechanism, and granulating mechanism includes:

[0028] Machine body assembly 2 is arranged at the top of rack 1;

[0029] The roller assembly 3 is arranged in the machine body assembly 2, and the roller assembly 3 comprises a center block 31, the outer surfaces of both sides of the center block 31 are fixedly connected with fixed rods 33, the outer walls of the fixed rods 33 are fixedly sleeved with bearing rings 34, the outer walls of the bearing rings 34 are fixedly sleeved with hollow compression rollers 35, the hollow compression rollers 35 are coaxially arranged with the fixed rods 33, and a plurality of straight slots 36 are formed through the outer walls of the hollow compression rollers 35.

[0030] The end portions of the fixed rods 33 are fixedly connected with connecting plates 37, the connecting plates 37 are arranged in the hollow compression rollers 35, the outer surface of one side of each connecting plate 37 is fixedly connected with an eccentric rod 38, the axis line of the eccentric rod 38 is arranged above the axis line of the fixed rod 33, and a T-shaped ring groove 39 is formed in the outer wall of the eccentric rod 38. The outer surface of one side of each stretchable block 310 is fixedly connected with a connecting rod 311, the outer wall of the connecting rod 311 is fixedly connected with a connecting shaft 312 at a position close to the distal end, the end portion of the connecting shaft 312 is rotatably provided with a roller 313, and the roller 313 is rotatably connected with the inner portion of the T-shaped ring groove 39.

[0031] Specifically, when the hollow compression roller 35 rolls, the stretchable blocks 310 make circular motion in the T-shaped ring groove 39 of the eccentric rod 38 through the cooperation of the connecting rod 311 and the roller 313, thereby driving the stretchable blocks 310 to rotate around the eccentric rod 38. Since the axis line of the eccentric rod 38 is arranged above the axis line of the fixed rod 33, the lower half of the stretchable blocks 310 is retracted, so that the straight slots 36 on one side of the contact surface between the hollow compression roller 35 and the material are exposed, the friction with the material is increased, and the material is prevented from slipping. The upper half of the stretchable blocks 310 is extended, so that the material filled in the straight slots 36 can be extruded, the straight slots 36 are kept unobstructed, the friction between the hollow compression roller 35 and the material is continuously maintained, the material is stably extruded, and the granulation efficiency is improved.

[0032] Further, the friction of the connecting rod 311 during movement can be reduced through the arrangement of the roller 313, so that the smoothness of the extension and retraction of the stretchable blocks 310 is improved.

[0033] Figures 1-5 The second embodiment is shown, and the main difference from the first embodiment is that the machine body assembly 2 comprises a machine cylinder 21, the inner wall of the machine cylinder 21 is provided with a flat die disc 22, the top surface of the flat die disc 22 is in contact with the outer wall of the hollow compression roller 35, the inner portion of the machine cylinder 21 is provided with a driving shaft 23, the driving shaft 23 is movably penetrated through the flat die disc 22, the outer wall of the driving shaft 23 is fixedly sleeved with a support plate 24 at a position above the flat die disc 22, and the top end of the support plate 24 is fixedly connected with two positioning pins 25.

[0034] Specifically, the center block 31 is driven to rotate synchronously by rotating the external motor drive shaft 23. When the center block 31 rotates, the hollow compression roller 35 rolls on the flat die disc 22 to extrude and granulate the material.

[0035] In the embodiment, the center block 31 is movably sleeved on the drive shaft 23, the bottom surface of the center block 31 is provided with a positioning hole 32 matched with the positioning pin 25, and the outer wall of the drive shaft 23 is threadedly connected with a nut 4 at a position close to the top end, and the bottom surface of the nut 4 is in close contact with the top surface of the center block 31.

[0036] Specifically, the positioning hole 32 in the bottom surface of the center block 31 is matched with the positioning pin 25 of the support plate 24, so that the center block 31 and the drive shaft 23 are positioned in the circumferential direction, ensuring that the drive shaft 23 can drive the center block 31 to rotate synchronously, and at the same time, the nut 4 limits the center block 31 to prevent the center block 31 from moving axially on the drive shaft 23, ensuring the stability of the entire granulator structure and the reliability of the transmission, and the nut 4 is removed to facilitate the removal of the entire roller compression assembly 3, facilitating the later maintenance.

[0037] Meanwhile, the contents not described in detail in the specification all belong to the existing technology known to those skilled in the art.

[0038] Working principle: during granulation, the drive shaft 23 rotates to drive the center block 31 to rotate synchronously. When the center block 31 rotates, the hollow compression roller 35 rolls on the flat die disc 22 to extrude and granulate the material.

[0039] During the granulation process, the hollow compression roller 35 continuously rolls, but the fixed rod 33 and the eccentric rod 38 remain stationary and do not rotate. When the hollow compression roller 35 rolls, it drives the expansion block 310 to rotate, and the expansion block 310 is constrained by the connecting rod 311, the connecting shaft 312 and the roller 313, so that the expansion block 310 makes a circular motion around the fixed eccentric rod 38, and the axis of the eccentric rod 38 is arranged above the axis of the fixed rod 33. When the expansion block 310 makes a circular motion, the upper half of the expansion block 310 is pushed out, and the lower half of the expansion block 310 is pulled in. When the lower half of the expansion block 310 is pulled in, the straight slot 36 on the side of the hollow compression roller 35 in contact with the material is exposed, increasing the friction with the material and preventing the material from slipping. When the upper half of the expansion block 310 is pushed out, the material filled in the straight slot 36 is extruded, keeping the straight slot 36 unobstructed, thereby continuously maintaining the friction between the compression roller and the material, ensuring that the material is stably extruded and improving the granulation efficiency.

[0040] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0041] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A granulator for processing organic fertilizer, comprising a frame (1), characterized in that: The top of the frame (1) is provided with a granulation mechanism, which includes: The body assembly (2) is located on top of the frame (1); A roller pressing assembly (3) is installed inside the machine body assembly (2). The roller pressing assembly (3) includes a central block (31). Fixed rods (33) are fixedly connected to the outer surfaces of both sides of the central block (31). A bearing ring (34) is fixedly sleeved on the outer wall of the fixed rod (33). A hollow pressure roller (35) is fixedly sleeved on the outer wall of the bearing ring (34). The hollow pressure roller (35) is coaxially arranged with the fixed rod (33). Multiple straight slots (36) are opened through the outer wall of the hollow pressure roller (35). A telescopic block (310) is provided inside the straight slot (36). The telescopic block (310) can slide along the inner wall of the straight slot (36).

2. The granulator for organic fertilizer processing according to claim 1, characterized in that: A connecting plate (37) is fixedly connected to the end of the fixed rod (33). The connecting plate (37) is located inside the hollow pressure roller (35). An eccentric rod (38) is fixedly connected to one outer surface of the connecting plate (37). The axis of the eccentric rod (38) is located above the axis of the fixed rod (33). A T-shaped annular groove (39) is provided on the outer wall of the eccentric rod (38).

3. The granulator for organic fertilizer processing according to claim 2, characterized in that: A connecting rod (311) is fixedly connected to one side of the outer surface of the telescopic block (310). A connecting shaft (312) is fixedly connected to the outer wall of the connecting rod (311) near the far end. A roller (313) is rotatably provided at the end of the connecting shaft (312). The roller (313) is in rolling connection with the inside of the T-shaped annular groove (39).

4. The granulator for organic fertilizer processing according to claim 1, characterized in that: The machine body assembly (2) includes a barrel (21), a flat mold plate (22) is installed on the inner wall of the barrel (21), the top surface of the flat mold plate (22) is in contact with the outer wall of the hollow pressure roller (35), a drive shaft (23) is provided inside the barrel (21), the drive shaft (23) moves through the flat mold plate (22), a support plate (24) is fixedly sleeved on the outer wall of the drive shaft (23) above the flat mold plate (22), and two positioning pins (25) are fixedly connected to the top of the support plate (24).

5. A granulator for organic fertilizer processing according to claim 4, characterized in that: The center block (31) is movably sleeved on the drive shaft (23), and the bottom surface of the center block (31) is provided with a positioning hole (32) that is adapted to the positioning pin (25).

6. A granulator for organic fertilizer processing according to claim 4, characterized in that: A nut (4) is threaded onto the outer wall of the drive shaft (23) near the top, and the bottom surface of the nut (4) is in close contact with the top surface of the center block (31).

Citation Information

Patent Citations

  • Flat-die granulator convenient to maintain

    CN218554015U